Schwarz SB10B User manual

Operating instructions
Frame Formwork Cleaner
Model SB10B
Machine number: 5253
Year of build: 2017
State of documentation 08/2017

Schwarz GmbH
Engineering
House address:
Freiburgerstr. 3b
D –79822 Titisee-Neustadt
Phone: [phone] / 5770
FAX: [phone] / 3770
Email: [email protected]
Internet: www.schalungsreiniger.de

Table of contents
Table of contents......................................................................................................................... 3
List of figures............................................................................................................................... 5
List of tables ................................................................................................................................ 6
1Preface.................................................................................................................................. 7
1.1 Basic notes.................................................................................................................. 7
1.2 Warranty...................................................................................................................... 7
1.3 Copyright..................................................................................................................... 8
1.4 Our address................................................................................................................. 8
2Safety notes ......................................................................................................................... 9
2.1 Safety provisions and cautionary measures ............................................................... 9
2.2 Symbol and notice explanation in the text of these instructions ............................... 10
2.3 Safety notes at the machine...................................................................................... 11
2.4 General safety notes ................................................................................................. 12
2.5 Operation................................................................................................................... 12
2.6 Dangers from electrical energy ................................................................................. 13
2.7 Oils and lubricants..................................................................................................... 13
2.8 Maintenance and care............................................................................................... 13
2.9 Repairs...................................................................................................................... 14
2.10 Disassembly and disposal......................................................................................... 14
3Working method, purpose................................................................................................ 15
3.1 Working notes ........................................................................................................... 15
3.2 Intended use.............................................................................................................. 15
3.3 Non-intended use...................................................................................................... 15
3.4 Prohibitions................................................................................................................ 15
4Technical information ....................................................................................................... 16
4.1 Technical data........................................................................................................... 16
4.2 Transport and storage of the machine...................................................................... 17
4.3 Machine setup and commissioning........................................................................... 17
4.4 Deduster setup and commissioning.......................................................................... 18
4.5 Machine disassembly................................................................................................ 18
4.6 Electrical connections................................................................................................ 18
4.7 Commissioning.......................................................................................................... 19
5Operation............................................................................................................................ 20
5.1 Operating panel overview ......................................................................................... 20
5.2 Switching on and starting the machine ..................................................................... 21

4 0 Table of contents
5.3 Working with the machine .........................................................................................21
5.4 Setting up the machine (height and width settings) ..................................................23
5.5 Setting up the transverse cleaning sensors ..............................................................24
5.6 Setting the Press-on Pressure of the Transverse Cleaning......................................25
5.7 Setting the pressure pre-tension ...............................................................................25
5.8 Switching off the machine..........................................................................................25
5.9 EMERGENCY OFF button........................................................................................25
5.10 Menu structure of the operating panel.......................................................................27
5.10.1 Information pages:........................................................................................28
5.10.2 Settings:........................................................................................................28
5.10.3 Manual operation:.........................................................................................30
5.11 Functions via the operating panel .............................................................................31
5.11.1 Reference run:..............................................................................................31
5.11.2 Homing run: ..................................................................................................31
5.11.3 Message "Element in system" - Reset: ........................................................31
5.11.4 Reversing request.........................................................................................32
5.11.5 Display and colours in the operating panel...................................................32
5.11.6 Login settings, service pages .......................................................................33
5.11.7 Reading and resetting of fault messages.....................................................33
6Maintenance and care .......................................................................................................34
6.1 Maintenance notes ....................................................................................................34
6.2 Maintenance plan ......................................................................................................34
6.3 Changing the transverse cleaning brush...................................................................36
6.4 Changing the side brushes........................................................................................37
6.5 Changing the disc brushes........................................................................................38
6.6 Changing the infeed rollers, drive chains and chain wheels .....................................39
6.7 Lubrication points ......................................................................................................40
6.8 Electrical....................................................................................................................41
6.9 Deduster maintenance ..............................................................................................41
7Interference and remedies................................................................................................42
7.1 Drive ..........................................................................................................................42
7.2 Transverse cleaning ..................................................................................................43
7.3 Side cleaning.............................................................................................................44
7.4 Cover cleaning...........................................................................................................45
7.5 Notes on troubleshooting for the electrician..............................................................46
8Spare parts and circuit diagrams.....................................................................................47
8.1 Overview drawings ....................................................................................................47

8.2 Total list mechanical spare and wear parts............................................................... 54
8.3 general mechanical spare and wear parts................................................................ 64
8.4 Mechanical spare and wear parts drive beam .......................................................... 67
8.5 Mechanical spare and wear parts transverse cleaning............................................. 69
8.6 Mechanical spare and wear parts side cleaning....................................................... 71
8.7 Mechanical spare and wear parts cover cleaning..................................................... 74
8.8 Mechanical spare and wear parts width adjustment................................................. 78
8.9 Electrical spare and wear parts................................................................................. 80
8.10 Circuit diagram .......................................................................................................... 86
9Equipment and accessories............................................................................................. 86
9.1 Equipment ................................................................................................................. 86
9.2 Accessories............................................................................................................... 86
10 EC declaration of conformity ........................................................................................... 87
10.1 EC declaration of conformity..................................................................................... 87
11 Annex third-party documentation.................................................................................... 91
12 Notes................................................................................................................................... 93
12.1 Notes......................................................................................................................... 93
List of figures
Figure 2.1 Safety note "Danger" ................................................................................................ 11
Figure 2.2 Safety note "Caution"................................................................................................ 11
Figure 2.3 Safety note "Warning"............................................................................................... 11
Figure 5.1 Operating panel "001 Start" ...................................................................................... 20
Figure 5.2 Description of the signal lamp................................................................................... 22
Figure 5.3 Setting cover cleaning............................................................................................... 23
Figure 5.4 Adjust transverse-cleaning of the sensors................................................................ 24
Figure 5.5 Menu page "400 Target values"................................................................................ 25
Figure 5.6 Operating panel "001 Start" ...................................................................................... 27
Figure 5.7 Information pages ..................................................................................................... 28
Figure 5.8 Settings see page 400 .............................................................................................. 28
Figure 5.9 Settings pages 401, 402 ........................................................................................... 28
Figure 5.10 Settings pages 403, 404......................................................................................... 29
Figure 5.11 Settings pages 405, 406......................................................................................... 29
Figure 5.12 Manual operation pages 301, 302 .......................................................................... 30
Figure 5.13 Manual operation pages 303, 304 .......................................................................... 30