Schwarz SB10B User manual

Operating instructions
Frame Formwork Cleaner
Model SB10B
Machine number: 5253
Year of build: 2017
State of documentation 08/2017

Schwarz GmbH
Engineering
House address:
Freiburgerstr. 3b
D –79822 Titisee-Neustadt
Phone: [phone] / 5770
FAX: [phone] / 3770
Email: [email protected]
Internet: www.schalungsreiniger.de

Table of contents
Table of contents......................................................................................................................... 3
List of figures............................................................................................................................... 5
List of tables ................................................................................................................................ 6
1Preface.................................................................................................................................. 7
1.1 Basic notes.................................................................................................................. 7
1.2 Warranty...................................................................................................................... 7
1.3 Copyright..................................................................................................................... 8
1.4 Our address................................................................................................................. 8
2Safety notes ......................................................................................................................... 9
2.1 Safety provisions and cautionary measures ............................................................... 9
2.2 Symbol and notice explanation in the text of these instructions ............................... 10
2.3 Safety notes at the machine...................................................................................... 11
2.4 General safety notes ................................................................................................. 12
2.5 Operation................................................................................................................... 12
2.6 Dangers from electrical energy ................................................................................. 13
2.7 Oils and lubricants..................................................................................................... 13
2.8 Maintenance and care............................................................................................... 13
2.9 Repairs...................................................................................................................... 14
2.10 Disassembly and disposal......................................................................................... 14
3Working method, purpose................................................................................................ 15
3.1 Working notes ........................................................................................................... 15
3.2 Intended use.............................................................................................................. 15
3.3 Non-intended use...................................................................................................... 15
3.4 Prohibitions................................................................................................................ 15
4Technical information ....................................................................................................... 16
4.1 Technical data........................................................................................................... 16
4.2 Transport and storage of the machine...................................................................... 17
4.3 Machine setup and commissioning........................................................................... 17
4.4 Deduster setup and commissioning.......................................................................... 18
4.5 Machine disassembly................................................................................................ 18
4.6 Electrical connections................................................................................................ 18
4.7 Commissioning.......................................................................................................... 19
5Operation............................................................................................................................ 20
5.1 Operating panel overview ......................................................................................... 20
5.2 Switching on and starting the machine ..................................................................... 21

4 0 Table of contents
5.3 Working with the machine .........................................................................................21
5.4 Setting up the machine (height and width settings) ..................................................23
5.5 Setting up the transverse cleaning sensors ..............................................................24
5.6 Setting the Press-on Pressure of the Transverse Cleaning......................................25
5.7 Setting the pressure pre-tension ...............................................................................25
5.8 Switching off the machine..........................................................................................25
5.9 EMERGENCY OFF button........................................................................................25
5.10 Menu structure of the operating panel.......................................................................27
5.10.1 Information pages:........................................................................................28
5.10.2 Settings:........................................................................................................28
5.10.3 Manual operation:.........................................................................................30
5.11 Functions via the operating panel .............................................................................31
5.11.1 Reference run:..............................................................................................31
5.11.2 Homing run: ..................................................................................................31
5.11.3 Message "Element in system" - Reset: ........................................................31
5.11.4 Reversing request.........................................................................................32
5.11.5 Display and colours in the operating panel...................................................32
5.11.6 Login settings, service pages .......................................................................33
5.11.7 Reading and resetting of fault messages.....................................................33
6Maintenance and care .......................................................................................................34
6.1 Maintenance notes ....................................................................................................34
6.2 Maintenance plan ......................................................................................................34
6.3 Changing the transverse cleaning brush...................................................................36
6.4 Changing the side brushes........................................................................................37
6.5 Changing the disc brushes........................................................................................38
6.6 Changing the infeed rollers, drive chains and chain wheels .....................................39
6.7 Lubrication points ......................................................................................................40
6.8 Electrical....................................................................................................................41
6.9 Deduster maintenance ..............................................................................................41
7Interference and remedies................................................................................................42
7.1 Drive ..........................................................................................................................42
7.2 Transverse cleaning ..................................................................................................43
7.3 Side cleaning.............................................................................................................44
7.4 Cover cleaning...........................................................................................................45
7.5 Notes on troubleshooting for the electrician..............................................................46
8Spare parts and circuit diagrams.....................................................................................47
8.1 Overview drawings ....................................................................................................47

8.2 Total list mechanical spare and wear parts............................................................... 54
8.3 general mechanical spare and wear parts................................................................ 64
8.4 Mechanical spare and wear parts drive beam .......................................................... 67
8.5 Mechanical spare and wear parts transverse cleaning............................................. 69
8.6 Mechanical spare and wear parts side cleaning....................................................... 71
8.7 Mechanical spare and wear parts cover cleaning..................................................... 74
8.8 Mechanical spare and wear parts width adjustment................................................. 78
8.9 Electrical spare and wear parts................................................................................. 80
8.10 Circuit diagram .......................................................................................................... 86
9Equipment and accessories............................................................................................. 86
9.1 Equipment ................................................................................................................. 86
9.2 Accessories............................................................................................................... 86
10 EC declaration of conformity ........................................................................................... 87
10.1 EC declaration of conformity..................................................................................... 87
11 Annex third-party documentation.................................................................................... 91
12 Notes................................................................................................................................... 93
12.1 Notes......................................................................................................................... 93
List of figures
Figure 2.1 Safety note "Danger" ................................................................................................ 11
Figure 2.2 Safety note "Caution"................................................................................................ 11
Figure 2.3 Safety note "Warning"............................................................................................... 11
Figure 5.1 Operating panel "001 Start" ...................................................................................... 20
Figure 5.2 Description of the signal lamp................................................................................... 22
Figure 5.3 Setting cover cleaning............................................................................................... 23
Figure 5.4 Adjust transverse-cleaning of the sensors................................................................ 24
Figure 5.5 Menu page "400 Target values"................................................................................ 25
Figure 5.6 Operating panel "001 Start" ...................................................................................... 27
Figure 5.7 Information pages ..................................................................................................... 28
Figure 5.8 Settings see page 400 .............................................................................................. 28
Figure 5.9 Settings pages 401, 402 ........................................................................................... 28
Figure 5.10 Settings pages 403, 404......................................................................................... 29
Figure 5.11 Settings pages 405, 406......................................................................................... 29
Figure 5.12 Manual operation pages 301, 302 .......................................................................... 30
Figure 5.13 Manual operation pages 303, 304 .......................................................................... 30

6 0 List of tables
Figure 5.14 Manual operation pages 305, 306...........................................................................30
Figure 5.15 Element in system...................................................................................................31
Figure 5.16 Display and colours in the operating panel.............................................................32
Figure 5.17 Operating panel page 501.......................................................................................33
Figure 6.1 Replacing the cross-cleaning brush and disassembly brush package.....................36
Figure 6.2 Changing the side brush ...........................................................................................37
Figure 6.3 Changing the disc brushes........................................................................................38
Figure 6.4 Changing the infeed rollers .......................................................................................39
Figure 6.5 Lubrication points swivel shafts and stop bolts.........................................................40
Figure 8.1 Overview spare parts page 1 ....................................................................................47
Figure 8.2 Overview spare parts page 2 ....................................................................................48
Figure 8.3 Overview spare parts page 3 ....................................................................................49
Figure 8.4 Overview spare parts page 4 ....................................................................................50
Figure 8.5 Overview spare parts page 5 ....................................................................................51
Figure 8.6 Overview spare parts page 6 ....................................................................................52
Figure 8.7 Overview spare parts page 7 ....................................................................................53
List of tables
Table 6.1 Maintenance plan 1....................................................................................................34
Table 6.2 Maintenance plan 2....................................................................................................35
Table 7.1 Drive - measures at faults ..........................................................................................42
Table 7.2 Transverse cleaning - measures at faults..................................................................43
Table 7.3 Side cleaning - measures at faults.............................................................................44
Table 7.4 Lining cleaning - measures at faults...........................................................................45
Table 8.1 Total list mechanical spare and wear parts................................................................54
Table 8.2 Total list mechanical spare and wear parts................................................................64
Table 8.3 Spare and wear parts drive beam..............................................................................67
Table 8.4 Spare and wear parts transverse cleaning.................................................................69
Table 8.5 Spare and wear parts side cleaning...........................................................................71
Table 8.6 Spare and wear parts cover cleaning.........................................................................74
Table 8.7 Spare and wear parts width adjustment.....................................................................78
Table 8.8 Electrical spare and wear parts..................................................................................80

1.1 Basic notes 7
1 Preface
1.1 Basic notes
These operating instructions are to make it easier for you to operate this machine and to get to
know it, as well as using it for its intended use.
These operating instructions contain important notes to securely, properly and economically op-
erate this machine.
Observing the operating instructions helps avoid dangers, reduce downtimes and repair costs.
Proper treatment of this machine increases its reliability and service life.
In addition to the information in the operating instructions, instructions regarding present national
provisions on accident prevention provisions and environmental protection must be observed.
The operating instructions must be read and applied by any person who is charged with the fol-
lowing work at and with this machine:
Operation, removal of interferences in the work process, removal of production wastes,
care, disposal of operating and auxiliary substances.
Maintenance (servicing, inspection, repairs) and (or) transport
1.2 Warranty
The agreed and confirmed sales and delivery conditions apply.
Warranty and liability claims in case of person and property damage are excluded if they are due
to one or several of the following causes:
Non-observance of the notes and operating instructions
Non-intended use of the machine
Improper assembly, commissioning, operation and maintenance/servicing of the ma-
chine
Maintenance and servicing by staff not authorised by Schwarz GmbH
Operation of the machine with defective safety devices or improperly applied or non-
functional safety and protection devices
Use of other than genuine Schwarz GmbH spare parts
Non-observance of the notes in the operating instructions regarding transport, storage,
assembly, commissioning, maintenance and setting of the machine
Independent constructional changes to this machine
Independent changes of technical parameters (e.g. performance)
Defective monitoring of parts subject to wear
Improperly performed repairs
Disasters due to foreign body effects and force majeure

8 1 Preface
1.3 Copyright
The copyright in these operating instructions remains with the company Schwarz GmbH. These
operating instructions are intended for the operator and his staff only.
These operating instructions must not be reproduced, distributed or passed on to any third parties
wholly or in part without our approval.
Violations may lead to consequences under criminal law.
1.4 Our address
Schwarz GmbH
Engineering
House address:
Freiburgerstr. 3b
D –79822 Titisee-Neustadt
Phone: [phone] / 5770
FAX: [phone] / 3770
Email: [e-mail]
Internet: www.schalungsreiniger.de

2.1 Safety provisions and cautionary measures 9
2 Safety notes
2.1 Safety provisions and cautionary measures
Obligation of the operator:
The operator commits to only letting persons work on this machine who are at least 18 years old,
who are familiar with the provisions on work safety and accident prevention
who have been instructed in handling of this machine
who have proven their qualification to the operator
who have read and understood the warning notes in the operating instructions
If several persons work together at this machine, the operator must specify a supervisor.
Obligations of the operating staff:
All persons who are charged with work at this machine commit before taking up work:
to observe the provisions on work safety and accident prevention,
to read the safety notes in these operating instructions.
Danger when handling the machine:
This machine is built to the state of the art and the recognised safety rules. Nevertheless, its use
may cause danger to the health of the user or third parties, or impairment of this machine or
property.
Organisational measures:
The operating instructions must be kept at hand at all times at the site of use of the machine.
In addition to the operating instructions, generally valid statutory and other binding rules on acci-
dent prevention and environmental protection must be observed. All persons must be instructed
accordingly. This also includes wearing of personal protection of any kind. Safety- and danger-
aware work of staff must be inspected under observation of the operating instructions.
Ensure that all safety and danger notes at this machine are present in full and well readable. In
case of changed safety-relevant operating behaviour, shut down this machine at once. The inter-
ferences that occurred must be reported to the relevant body or person. No other additional de-
vices than those approved by the manufacturer must be used.
Unauthorised use of the machine by third parties must be excluded by the operator. Proper and
safe operation of the machine requires proper transport, professional setup and commissioning,
as well as careful operation and maintenance. The operating instruction's information must be
observed with care.
Ensure that no one can be endangered by the machine starting up before switching on/starting
the machine.

10 2 Safety notes
2.2 Symbol and notice explanation in the text of these instruc-
tions
Observe the safety notes in the text. They are always placed in front of the corresponding activity
to warn you in time. Possible dangers when working with and at the machine are marked as
follows in the text:
Personal injury:
DANGER! designates a directly threatening danger. If it is not
avoided, death or very severe injury will result.
WARNING! designates a possibly threatening danger. If it is not
avoided, death or very severe injury may result.
CAUTION! designates a possibly threatening danger. If it is not
avoided, light or minor injury may result.
Product/machine/plant damage:
ATTENTION! designates a possibly harmful situation. If it is not
avoided, the plant or something in its environment may be damaged.

2.3 Safety notes at the machine 11
2.3 Safety notes at the machine
Icons are applied to the machine at the respective danger position to inform you of possible dan-
gers.
The icons have the following meaning:
Figure 2.1 Safety note "Danger"
Figure 2.2 Safety note "Caution"
Figure 2.3 Safety note "Warning"
Dangers from electrical voltage.
Touching may cause electrical shock
or burns. Power down and secure
against reactivation.
In the area of moving parts. Crushing
of limbs. Shut down machine before
service work.
In the area of the transport rollers.
Limbs may be pulled in and crushing
may result. Power down the machine
and secure it against reactivation.

12 2 Safety notes
2.4 General safety notes
The machine may cause danger to persons or property damage if it is operated or serviced im-
properly, other than intended or by persons not trained for it.
The operator must ensure that only staff who is accordingly qualified and authorised work at this
machine.
At certain intervals, safety- and danger-aware work of the staff under compliance with the oper-
ating instructions should be inspected.
The machine's safety can be impaired if:
safety and danger notes at or on this machine are not kept legible.
conversions or modifications of this machine are performed.
any other spare and wear parts than those intended by the manufacturer are used.
any other additional devices than those intended or approved by the manufacturer are
used at this machine.
Never perform any work that impairs the machine's safety.
The operator must report any changes that occurred at this machine and that impair
safety, to his supervisor at once.
2.5 Operation
For any work that refers to operation, setup and commissioning of
the machine, the work steps indicated in the operating instructions
must be complied with precisely. Furthermore, the fowling cautionary
measures must be complied with.
Machine operation
Only instructed person familiar with the operating instructions must be charged with
handling of this machine.
Unauthorised use of the machine by third parties must be excluded by the operator.
The safety devices must not be deactivated, disassembled or impaired in their function.
In case of outage or impairment of individual safety devices, shut down this machine at
once.

2.6 Dangers from electrical energy 13
2.6 Dangers from electrical energy
If the power supply is not interrupted (main switch), no maintenance work must be performed at
the components.
2.7 Oils and lubricants
Selection and use is solely subject to the operator's responsibility. An operating instruction to be
drawn up by the operator that provides for handling of these substances should include the fol-
lowing:
Designation of the substances
Designation of dangers for persons and the environment
Protective measures and rules of conduct, e.g.:
owear protective gloves of resilient plastic
oavoid contact with skin and eyes
odo not inhale vapours and mists
ofire, open flame and smoking are prohibited
oconduct in case of danger, first aid
2.8 Maintenance and care
This machine must be regularly inspected for wear and any affected parts must be replaced if
applicable. (Chapter 8Spare parts and circuit diagrams).
This machine is not subject to any inspections.
Always ensure that there are no persons in the machine's danger area.
Care work must only be performed by instructed staff under compliance with the provi-
sions in the operating instructions.
Dangers from electrical voltage.
Touching may cause electrical shock
or burns. Power down and secure
against reactivation.
Due to the contents (additives), these
substances may pose a danger to health and the environ-
ment
Before any maintenance and care work is performed, the
main switch must be turned to the secured position 0-OFF
and secured against unauthorised reactivation.

14 2 Safety notes
2.9 Repairs
When the machine must be ready for operation
during repairs, special caution is required.
Ensure that there are no persons in the danger area under any circumstances.
If safety facilities must be disassembled for repairs, they must be assembled and re-
viewed again after completion of the repair work.
Damaged safety devices must be replaced.
2.10 Disassembly and disposal
National and international provisions must be observed for disposal of the machine.
In the area of moving parts. Crushing
of limbs. Shut down machine before
service work.
In the area of the transport rollers.
Limbs may be pulled in and crushing
may result. Power down the machine
and secure it against reactivation.

3.1 Working notes 15
3 Working method, purpose
3.1 Working notes
Usual progress of a work step
The frame formwork cleaner SB10B is designed for cleaning frame formwork.
Loading the frame formwork cleaner with a frame formwork.
Fully automatic cleaning.
Remove the frame formwork.
The work steps repeat afterwards.
3.2 Intended use
The frame formwork cleaner SB10B is intended for:
Cleaning of frame formwork within the adjustable width and height.
The maximum dimensions of the frame formwork to be cleaned must not exceed the dimensions
(see chapter 4.1 Technical data, page 16) of the machine.
3.3 Non-intended use
For non-intended use, improper treatment and when the machine is operated by untrained or
unauthorised persons, the machine may cause danger to the staff and the machine. Therefore,
only trained, instructed and charged persons must operate this machine. Non-intended use of this
machine means, among others:
Non-observance of the notes and instructions in the operating instructions regarding
transport, assembly, commissioning, operation, maintenance and equipment of the ma-
chine
Operation of this machine with defective safety facilities.
Independent constructional changes.
Independent changes at the machine's drive.
Improperly performed repairs
Disasters due to external effects and force majeure
Use in automatic operation (programme-controlled operation) by control change.
3.4 Prohibitions
Modification or deactivation of safety devices.
Operation of this machine with defective safety facilities.
Painting over or removing signs, notes, etc.
Operation of this machine by unauthorised and uninstructed persons.

16 4 Technical information
4 Technical information
4.1 Technical data
Drives:
Electrical drive total 31 KW 400 V / 50 Hz
Protection of the supply 80A
Emission values (sound):
Idle 59 dB(A)
Work step approx. 83 dB(A)
Dimensions:
Height 2300 mm
Length 3800 mm
Width 3900 mm
Adjustment area:
Height 60 mm to 150 mm
Width 200 mm to 2700 mm
Weights:
Total machine 4000 kg
Front segment 2200 kg
Rear segment 1800 kg

4.2 Transport and storage of the machine 17
4.2 Transport and storage of the machine
The cleaning machine can be loaded onto a truck trailer with a front stacker after the correspond-
ing disassembly of the machine segments.
When transporting or storing, the machine must be secured against inadvertent slipping with suit-
able attachment means.
Observe the following items for setting up and commissioning:
This machine must only be loaded with suitable lifting gear (e.g. front stacker).
The required carrying capability of the means of transport is according to this machine's
dead weight and unloading of the machine segments (see Technical data, page 16).
Ensure a secure, load-bearing and stable underground.
4.3 Machine setup and commissioning
When setting up, observe the infeed direction of the cleaning machine.
Set up the cleaning machine horizontally.
Put a roller table in front of the machine and a roller table behind the machine.
Align the roller tables with a yardstick levelly and laterally along the guide rollers of the
cleaning machine.
Now fasten the cleaning machine and roller tables to the floor
Install the extraction unit properly.
Create the power supply to the machine (phase sequence L1-L2-L3 right rotating field).
Check all emergency off buttons for triggering.
Safety doors must be closed.
Switch on the machine by putting the main switch in the On position
Operate the emergency off reset through the button.
The deduster is started automatically.
Start the machine by pushing the respective start buttons. (see page 21)
Check the rotating direction of the cleaning machine and reverse polarity of the connec-
tion if required.
Check all emergency off devices for function
The place of setup of the machine must be selected to
warrant proper stance on firm underground. When setting
up the machine, observe the correct safety distances.
Observe the respective operating instructions for any fur-
ther setting measures.
Attention: The machine is designed for a right-ward turn-
ing rotating field.
! Connection polarity of the supply must only be reversed
by an electrician!

18 4 Technical information
4.4 Deduster setup and commissioning
Type of deduster: PF-Jet 9000
Set up the deduster with a crane at the transport eyelets intended for this.
The included sealing tape must be glued on between the muffler hood and deduster.
Put the muffler hood on the deduster with the scripture Fa. Richters to the front.
Fasten the hood to the deduster with the lateral closures.
Create electrical connections
Open the fan chamber door and check deduster motor rotating direction. (see arrow at
the motor).
Properly connect pipelines to cleaning machine and seal.
4.5 Machine disassembly
Disconnect the cleaning machine from the circuit and clean.
Disassemble the roller tables at the inlet and outlet sides and put them aside.
Disconnect deduster from the machine.
Remove floor fastenings.
4.6 Electrical connections
The electrical supply is created by a fixed connection. The supply is to be protected according to
the Technical data (see page 16) and the circuit diagram (see page 86).
The electrical supply line is produced by connecting the supply cable in the control cabinet. Ob-
serve the right-ward turning field. The supply is to be protected according to the technical data
(see chapter 4.1 Technical data, page 16) and the circuit diagram (see chapter 8.10, page 86).
The place of setup of the deduster must be selected to
warrant proper stance on firm underground.
When setting up, observe the extraction connection.

4.7 Commissioning 19
4.7 Commissioning
Preparation:
Suitable power supply to the machine must be ensured.
Switching on:
To switch the machine on, turn the main switch to the 1-ON position.
Now operate the EMERGENCY OFF RESET button at the control cabinet.
Then switch on the control of the system with the button control ON.
Pushing the symbol for automatic mode on the operating panel switches the system to
automatic mode.
Pushing and holding the ON symbol on the operating panel starts the system after an
acoustic start-up warning.
Safety inspection:
The machine is equipped with several EMERGENCY OFF devices.
When they are operated, the machine must stop.
The EMERGENCY OFF facilities are located:
On the control cabinets on the left and right sides of the machine
At the end of the roller tables.
Opening one of the four doors to the inside of the machine also trips a at the machine.

20 5 Operation
5 Operation
5.1 Operating panel overview
A precise description of the functions starts on page 27.
Figure 5.1 Operating panel "001 Start"
Keys of the operating panel:
1) Language switching
2) Settings
3) Res.
4) Res.
5) Res.
6) "ON" automatic
7) "STOP" automatic
8) Automatic mode
9) Manual mode
10) Homing run
11) Reference run width adjustment (160 mm)
12) Browse back
13) Browse forward
14) Start/Home operating interface
15) Reversing request
16) Res.
17) Res.
18) Information pages
19) Display and opening error pages
20) Time + date
21) Page name of the current display
1
2
7
8
9
6
10
11
13
14
19
18
17
15
12
20
21
3
4
5
16