Schwarz SB10B User manual

Operating instructions
Frame Formwork Cleaner
Model SB10B
Machine number: 5253
Year of build: 2017
State of documentation 08/2017

Schwarz GmbH
Engineering
House address:
Freiburgerstr. 3b
D –79822 Titisee-Neustadt
Phone: [phone] / 5770
FAX: [phone] / 3770
Email: [email protected]
Internet: www.schalungsreiniger.de

Table of contents
Table of contents......................................................................................................................... 3
List of figures............................................................................................................................... 5
List of tables ................................................................................................................................ 6
1Preface.................................................................................................................................. 7
1.1 Basic notes.................................................................................................................. 7
1.2 Warranty...................................................................................................................... 7
1.3 Copyright..................................................................................................................... 8
1.4 Our address................................................................................................................. 8
2Safety notes ......................................................................................................................... 9
2.1 Safety provisions and cautionary measures ............................................................... 9
2.2 Symbol and notice explanation in the text of these instructions ............................... 10
2.3 Safety notes at the machine...................................................................................... 11
2.4 General safety notes ................................................................................................. 12
2.5 Operation................................................................................................................... 12
2.6 Dangers from electrical energy ................................................................................. 13
2.7 Oils and lubricants..................................................................................................... 13
2.8 Maintenance and care............................................................................................... 13
2.9 Repairs...................................................................................................................... 14
2.10 Disassembly and disposal......................................................................................... 14
3Working method, purpose................................................................................................ 15
3.1 Working notes ........................................................................................................... 15
3.2 Intended use.............................................................................................................. 15
3.3 Non-intended use...................................................................................................... 15
3.4 Prohibitions................................................................................................................ 15
4Technical information ....................................................................................................... 16
4.1 Technical data........................................................................................................... 16
4.2 Transport and storage of the machine...................................................................... 17
4.3 Machine setup and commissioning........................................................................... 17
4.4 Deduster setup and commissioning.......................................................................... 18
4.5 Machine disassembly................................................................................................ 18
4.6 Electrical connections................................................................................................ 18
4.7 Commissioning.......................................................................................................... 19
5Operation............................................................................................................................ 20
5.1 Operating panel overview ......................................................................................... 20
5.2 Switching on and starting the machine ..................................................................... 21

4 0 Table of contents
5.3 Working with the machine .........................................................................................21
5.4 Setting up the machine (height and width settings) ..................................................23
5.5 Setting up the transverse cleaning sensors ..............................................................24
5.6 Setting the Press-on Pressure of the Transverse Cleaning......................................25
5.7 Setting the pressure pre-tension ...............................................................................25
5.8 Switching off the machine..........................................................................................25
5.9 EMERGENCY OFF button........................................................................................25
5.10 Menu structure of the operating panel.......................................................................27
5.10.1 Information pages:........................................................................................28
5.10.2 Settings:........................................................................................................28
5.10.3 Manual operation:.........................................................................................30
5.11 Functions via the operating panel .............................................................................31
5.11.1 Reference run:..............................................................................................31
5.11.2 Homing run: ..................................................................................................31
5.11.3 Message "Element in system" - Reset: ........................................................31
5.11.4 Reversing request.........................................................................................32
5.11.5 Display and colours in the operating panel...................................................32
5.11.6 Login settings, service pages .......................................................................33
5.11.7 Reading and resetting of fault messages.....................................................33
6Maintenance and care .......................................................................................................34
6.1 Maintenance notes ....................................................................................................34
6.2 Maintenance plan ......................................................................................................34
6.3 Changing the transverse cleaning brush...................................................................36
6.4 Changing the side brushes........................................................................................37
6.5 Changing the disc brushes........................................................................................38
6.6 Changing the infeed rollers, drive chains and chain wheels .....................................39
6.7 Lubrication points ......................................................................................................40
6.8 Electrical....................................................................................................................41
6.9 Deduster maintenance ..............................................................................................41
7Interference and remedies................................................................................................42
7.1 Drive ..........................................................................................................................42
7.2 Transverse cleaning ..................................................................................................43
7.3 Side cleaning.............................................................................................................44
7.4 Cover cleaning...........................................................................................................45
7.5 Notes on troubleshooting for the electrician..............................................................46
8Spare parts and circuit diagrams.....................................................................................47
8.1 Overview drawings ....................................................................................................47

8.2 Total list mechanical spare and wear parts............................................................... 54
8.3 general mechanical spare and wear parts................................................................ 64
8.4 Mechanical spare and wear parts drive beam .......................................................... 67
8.5 Mechanical spare and wear parts transverse cleaning............................................. 69
8.6 Mechanical spare and wear parts side cleaning....................................................... 71
8.7 Mechanical spare and wear parts cover cleaning..................................................... 74
8.8 Mechanical spare and wear parts width adjustment................................................. 78
8.9 Electrical spare and wear parts................................................................................. 80
8.10 Circuit diagram .......................................................................................................... 86
9Equipment and accessories............................................................................................. 86
9.1 Equipment ................................................................................................................. 86
9.2 Accessories............................................................................................................... 86
10 EC declaration of conformity ........................................................................................... 87
10.1 EC declaration of conformity..................................................................................... 87
11 Annex third-party documentation.................................................................................... 91
12 Notes................................................................................................................................... 93
12.1 Notes......................................................................................................................... 93
List of figures
Figure 2.1 Safety note "Danger" ................................................................................................ 11
Figure 2.2 Safety note "Caution"................................................................................................ 11
Figure 2.3 Safety note "Warning"............................................................................................... 11
Figure 5.1 Operating panel "001 Start" ...................................................................................... 20
Figure 5.2 Description of the signal lamp................................................................................... 22
Figure 5.3 Setting cover cleaning............................................................................................... 23
Figure 5.4 Adjust transverse-cleaning of the sensors................................................................ 24
Figure 5.5 Menu page "400 Target values"................................................................................ 25
Figure 5.6 Operating panel "001 Start" ...................................................................................... 27
Figure 5.7 Information pages ..................................................................................................... 28
Figure 5.8 Settings see page 400 .............................................................................................. 28
Figure 5.9 Settings pages 401, 402 ........................................................................................... 28
Figure 5.10 Settings pages 403, 404......................................................................................... 29
Figure 5.11 Settings pages 405, 406......................................................................................... 29
Figure 5.12 Manual operation pages 301, 302 .......................................................................... 30
Figure 5.13 Manual operation pages 303, 304 .......................................................................... 30

6 0 List of tables
Figure 5.14 Manual operation pages 305, 306...........................................................................30
Figure 5.15 Element in system...................................................................................................31
Figure 5.16 Display and colours in the operating panel.............................................................32
Figure 5.17 Operating panel page 501.......................................................................................33
Figure 6.1 Replacing the cross-cleaning brush and disassembly brush package.....................36
Figure 6.2 Changing the side brush ...........................................................................................37
Figure 6.3 Changing the disc brushes........................................................................................38
Figure 6.4 Changing the infeed rollers .......................................................................................39
Figure 6.5 Lubrication points swivel shafts and stop bolts.........................................................40
Figure 8.1 Overview spare parts page 1 ....................................................................................47
Figure 8.2 Overview spare parts page 2 ....................................................................................48
Figure 8.3 Overview spare parts page 3 ....................................................................................49
Figure 8.4 Overview spare parts page 4 ....................................................................................50
Figure 8.5 Overview spare parts page 5 ....................................................................................51
Figure 8.6 Overview spare parts page 6 ....................................................................................52
Figure 8.7 Overview spare parts page 7 ....................................................................................53
List of tables
Table 6.1 Maintenance plan 1....................................................................................................34
Table 6.2 Maintenance plan 2....................................................................................................35
Table 7.1 Drive - measures at faults ..........................................................................................42
Table 7.2 Transverse cleaning - measures at faults..................................................................43
Table 7.3 Side cleaning - measures at faults.............................................................................44
Table 7.4 Lining cleaning - measures at faults...........................................................................45
Table 8.1 Total list mechanical spare and wear parts................................................................54
Table 8.2 Total list mechanical spare and wear parts................................................................64
Table 8.3 Spare and wear parts drive beam..............................................................................67
Table 8.4 Spare and wear parts transverse cleaning.................................................................69
Table 8.5 Spare and wear parts side cleaning...........................................................................71
Table 8.6 Spare and wear parts cover cleaning.........................................................................74
Table 8.7 Spare and wear parts width adjustment.....................................................................78
Table 8.8 Electrical spare and wear parts..................................................................................80

1.1 Basic notes 7
1 Preface
1.1 Basic notes
These operating instructions are to make it easier for you to operate this machine and to get to
know it, as well as using it for its intended use.
These operating instructions contain important notes to securely, properly and economically op-
erate this machine.
Observing the operating instructions helps avoid dangers, reduce downtimes and repair costs.
Proper treatment of this machine increases its reliability and service life.
In addition to the information in the operating instructions, instructions regarding present national
provisions on accident prevention provisions and environmental protection must be observed.
The operating instructions must be read and applied by any person who is charged with the fol-
lowing work at and with this machine:
Operation, removal of interferences in the work process, removal of production wastes,
care, disposal of operating and auxiliary substances.
Maintenance (servicing, inspection, repairs) and (or) transport
1.2 Warranty
The agreed and confirmed sales and delivery conditions apply.
Warranty and liability claims in case of person and property damage are excluded if they are due
to one or several of the following causes:
Non-observance of the notes and operating instructions
Non-intended use of the machine
Improper assembly, commissioning, operation and maintenance/servicing of the ma-
chine
Maintenance and servicing by staff not authorised by Schwarz GmbH
Operation of the machine with defective safety devices or improperly applied or non-
functional safety and protection devices
Use of other than genuine Schwarz GmbH spare parts
Non-observance of the notes in the operating instructions regarding transport, storage,
assembly, commissioning, maintenance and setting of the machine
Independent constructional changes to this machine
Independent changes of technical parameters (e.g. performance)
Defective monitoring of parts subject to wear
Improperly performed repairs
Disasters due to foreign body effects and force majeure

8 1 Preface
1.3 Copyright
The copyright in these operating instructions remains with the company Schwarz GmbH. These
operating instructions are intended for the operator and his staff only.
These operating instructions must not be reproduced, distributed or passed on to any third parties
wholly or in part without our approval.
Violations may lead to consequences under criminal law.
1.4 Our address
Schwarz GmbH
Engineering
House address:
Freiburgerstr. 3b
D –79822 Titisee-Neustadt
Phone: [phone] / 5770
FAX: [phone] / 3770
Email: [e-mail]
Internet: www.schalungsreiniger.de

2.1 Safety provisions and cautionary measures 9
2 Safety notes
2.1 Safety provisions and cautionary measures
Obligation of the operator:
The operator commits to only letting persons work on this machine who are at least 18 years old,
who are familiar with the provisions on work safety and accident prevention
who have been instructed in handling of this machine
who have proven their qualification to the operator
who have read and understood the warning notes in the operating instructions
If several persons work together at this machine, the operator must specify a supervisor.
Obligations of the operating staff:
All persons who are charged with work at this machine commit before taking up work:
to observe the provisions on work safety and accident prevention,
to read the safety notes in these operating instructions.
Danger when handling the machine:
This machine is built to the state of the art and the recognised safety rules. Nevertheless, its use
may cause danger to the health of the user or third parties, or impairment of this machine or
property.
Organisational measures:
The operating instructions must be kept at hand at all times at the site of use of the machine.
In addition to the operating instructions, generally valid statutory and other binding rules on acci-
dent prevention and environmental protection must be observed. All persons must be instructed
accordingly. This also includes wearing of personal protection of any kind. Safety- and danger-
aware work of staff must be inspected under observation of the operating instructions.
Ensure that all safety and danger notes at this machine are present in full and well readable. In
case of changed safety-relevant operating behaviour, shut down this machine at once. The inter-
ferences that occurred must be reported to the relevant body or person. No other additional de-
vices than those approved by the manufacturer must be used.
Unauthorised use of the machine by third parties must be excluded by the operator. Proper and
safe operation of the machine requires proper transport, professional setup and commissioning,
as well as careful operation and maintenance. The operating instruction's information must be
observed with care.
Ensure that no one can be endangered by the machine starting up before switching on/starting
the machine.

10 2 Safety notes
2.2 Symbol and notice explanation in the text of these instruc-
tions
Observe the safety notes in the text. They are always placed in front of the corresponding activity
to warn you in time. Possible dangers when working with and at the machine are marked as
follows in the text:
Personal injury:
DANGER! designates a directly threatening danger. If it is not
avoided, death or very severe injury will result.
WARNING! designates a possibly threatening danger. If it is not
avoided, death or very severe injury may result.
CAUTION! designates a possibly threatening danger. If it is not
avoided, light or minor injury may result.
Product/machine/plant damage:
ATTENTION! designates a possibly harmful situation. If it is not
avoided, the plant or something in its environment may be damaged.