SCI 6000 Series User manual

HIPOT.COM
6000 Series
6-in-1 MULTI-FUNCTION TESTER
QUICK START GUIDE
Models: 6330
SAFETY CHECKLIST
Survey the test station. Make sure it is safe & orderly.
Always keep unqualied/unauthorized personnel away from the test area.
Familiarize yourself with safety protocols in the event of a problem.
Exercise caution and never touch products or connections during a test.
Train operators. Connect the return lead rst and never touch clips directly.
You should always know when a test is being performed.
WARNING: THIS GUIDE WAS CREATED FOR OPERATORS HAVING SOME FAMILIARITY WITH
ELECTRICAL SAFETY TESTING. AN ELECTRICAL SAFETY TESTER PRODUCES VOLTAGES AND
CURRENTS THAT CAN CAUSE HARMFUL OR FATAL ELECTRIC SHOCK. TO PREVENT ACCIDENTAL
INJURY OR DEATH, THESE SAFETY PROCEDURES MUST BE STRICTLY OBSERVED WHEN HANDLING
AND USING A TEST INSTRUMENT.

SAFETY MADE SIMPLE®
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Front Panel Controls
Reset Button: Red momentary contact switch used to reset the instrument in case of a
failure. Also serves as an abort signal to stop any test in progress.
Test Button: Starts a test.
LCD Display: 20 x 2 character display.
Lock Indicator: This LED indicates that the lock feature has been enabled.
Bus Interface Indicator: This LED indicates that the bus interface has been enabled.
Fault Condition Indicator: These LED’s indicate that the Neutral, Reverse, and
Ground line conditions have been activated during a Line Leakage test.
Current Output Terminal: Used to attach the current test lead or test xture to the
instrument. Provides the high current output from the instrument.
Power Switch: Rocker-style switch with international ON ( | ) and OFF (0) markings.
Set Key: Use this key to cycle through the setup menus.
Up-Down Arrow Keys: Use these keys to cycle through test parameter setup.
Exit Key: Use this key to exit any menu or to clear an unwanted entry in a
parameter eld.
High Voltage Output Terminal: Provides the high voltage used during a Hipot test.
Connector used to attach the high voltage test lead, adapter box high voltage lead or
test xture high voltage lead to the instrument.
High Voltage Indicator: This indicator ashes to warn the operator that high voltage
is present at the high voltage output terminal.
Return Terminal: Provides the return current path. Connector used to attach the
return test lead, adapter box return lead or test xture return lead to the instrument.
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Back Panel Controls
External Measuring Device: Provides an access port for a custom measuring device. The port
may be activated during Line Leakage testing from the instrument’s menu system. The operator
must supply the appropriate measuring device as none is provided.
Power Control
Fuse Receptacle: To change the fuse, unplug the power (mains) cord and turn the fuse
receptacle counterclockwise. The fuse compartment will be exposed. Please replace the fuse with
one of the proper rating.
Calibration Button: To put the instrument into the calibration mode push this button and turn on
the power switch simultaneously.
Signal Input: 9-pin D-type subminiature male connector for remote control of TEST, RESET, AND
INTERLOCK functions as well as remote memory tests recall.
Signal Output: 9-pin D-type subminiature female connector for monitoring PASS, FAIL, and PRO-
CESSING output relay signals.
Bus Interface: Optional connector for interconnection to RS-232 bus interface.
DUT Power Input: Provides the line and neutral connections for an input power source to be
used during Functional Run and Line Leakage testing. Only a U.S. style single phase unbalanced
power source may be used.
DUT POWER OUTPUT: Provides the line and neutral connections from the 6330 to the DUT
duringFunctional Run and Line Leakage testing. Provides the high voltage connections to the
DUT during ACW, DCW and IR testing if the DUT OUTPUT and DUT-HV parameters are turned ON.
GROUND CONNECTION: Connector used to attach the adapter box ground to the instrument.
CASE CONNECTION: Provides the return connection during ACW, DCW or IR testing. This terminal
is wired in parallel with the return terminal during a Ground Bond test and may be used in place
of the front panel connection. During a Line Leakage test this connection provides a connection
to one side of the measuring device (MD).
CHASSIS GROUND (EARTH) TERMINAL: This safety terminal should be connected to a good
earth ground before operation.
INPUT POWER RECEPTACLE: Standard IEC 320 connector for connection to a standard NEMA
style line power (mains) cord.
VOLTAGE SELECT SWITCH: Sets the line voltage conguration of the instrument. In the left
position it is set for 115 volt operation, in the right position it is set for 230 volt operation.
THERMAL FAN: Used to cool the instrument.
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1. Adjust the line voltage select switch on the rear panel of the instrument to the appropriate
input voltage rating, either 115 VAC or 230 VAC.
Tester Setup
WARNING: LOCATE A SUITABLE TESTING AREA WITH A THREE-PRONG, GROUNDED OUTLET. BE SURE THAT
YOUR THREE-PRONG OUTLET HAS BEEN TESTED FOR PROPER WIRING. READ THE SAFETY CHECKLIST OF
THIS GUIDE BEFORE STARTING TO TEST.
2. Connect the female end of the standard NEMA style line power (mains) cord into the input
power receptacle on the rear panel of the instrument and plug the male end of the cord into
a grounded power source.
3. Connect the Interlock Disable key to the Signal Input connector on the rear panel of the
instrument. This is required in order to run a test.
4. Turn the power switch ON. Upon power up, you will see the SCI company name, model
number, and the current software version briey appear on the display. After this, you will
see the default test parameters.

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Congure the instrument system parameters to your preferences. The instrument system
parameters are global and will aect all tests that are performed regardless of memory
location and memory step.
Selecting a Memory Location
SELECTING A MEMORY LOCATION
SET EXIT
SET EXIT SET EXIT
Edit System Parameters
1. Press the SET key from the
Perform Test screen to select
a memory location. Use the
up or down arrow keys to
select memory locations
1 – 20.
2. Press the SET key again to
select the step. Use the up
or down arrow keys to cycle
through steps 1-10.
3. Press the EXIT key to store
changes and return to the
Perform Test screen.
SELECTING A MEMORY LOCATION
SET EXIT SET EXIT
SET EXIT
Default System Parameters
PLC Remote Single Step Fail Stop
OFF OFF ON
1. Press the EXIT key to access
the System Parameters.
SET SYSTEM PARAMETERS
SET EXIT
SET EXIT
SET EXIT
Press the EXIT key to save the setting and
return to the Perform Test screen.
SET EXIT
SET EXIT
2. Press the SET key to toggle
through parameters.
START
SET SYSTEM PARAMETERS
SET EXIT
SET
EXIT
SET EXIT
Press the EXIT key to save the setting and
return to the Perform Test screen.
SET EXIT
3. Use the up or down arrow
keys to edit each
parameter.
SET SYSTEM PARAMETERS
SET EXIT SET EXIT
SET EXIT
Press the EXIT key to save the setting and
return to the Perform Test screen.
SET EXIT
SET EXIT
4. Press the EXIT key to save the
setting and return to the
Perform Test screen.
START
SET SYSTEM PARAMETERS
SET EXIT
SET EXIT
SET EXIT
Press the EXIT key to save the setting and
return to the Perform Test screen.
SET EXIT
Lock Memory Lock
OFF ON
SELECTING A MEMORY LOCATION
SET EXIT
SET EXIT SET EXIT

SAFETY MADE SIMPLE®
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Edit Test Parameters
EDITING TEST PARAMETERS
SET EXIT SET EXIT
SET EXIT
SET EXIT SET EXIT
1. Press the SET key from the
Perform Test screen to
conrm the memory
location.
EDITING TEST PARAMETERS
SET EXIT SET EXIT
SET EXIT SET EXIT
SET EXIT
2. Press the SET key again to
conrm the memory step
number. You should start by
modifying step 1.
3. Press the SET key a third
time until the test types
appear.
4. Use the up and down arrow
keys to toggle the test types,
ACW, DCW, IR, GND, RUN,
and LLT.
EDITING TEST PARAMETERS
SET EXIT SET EXIT SET EXIT
SET EXIT
SET EXIT
5. Press the EXIT key to save
the setting and return to the
Perform Test screen, OR press
the SET key to toggle between
the parameters for the selected
test type.
EDITING TEST PARAMETERS
SET EXIT SET EXIT SET EXIT
SET EXIT
SET EXIT
Default test type parameters are shown below.
EDITING TEST PARAMETERS
SET EXIT SET EXIT
SET EXIT SET EXIT
SET EXIT

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3. Press the SET key a third
time until the test types
appear.
Default test test parameters for each test type are as follows:
Line 1 2 3 4 5 6 7 8
Neutral OPEN OPEN OPEN OPEN CLOSE CLOSE CLOSE CLOSE
Reverse OFF ON OFF ON OFF ON OFF ON
Ground OPEN OPEN CLOSE CLOSE OPEN OPEN CLOSE CLOSE
AC Hipot Mode
• Voltage: 1.24 kV
• HI-Limit: 10.00 mA
• Lo-Limit: 0.00 mA
• Ramp: 0.1 s
• Dwell: 1.0 s
• Frequency: 60 Hz
• DUT Output: On
• Connect: O
DC Hipot Mode
• Voltage: 1.50 kV
• HI-Limit: 5.00 mA
• Lo-Limit: 0.00 mA
• Ramp: 0.1 s
• Dwell: 1.0 s
• DUT Output: On
• Connect: O
Insulation Resistance
• Voltage: 500 V
• HI-Limit: 0 MΩ
• Lo-Limit: 1 MΩ
• Delay: 1.0 s
• DUT Output: On
• Connect: O
Ground Bond Test
• Current: 30 Amps
• HI-Limit: 100 mΩ
• Lo-Limit: 0 mΩ
• Dwell: 1.0 s
• Oset: 0 mΩ
• Frequency: 60 Hz
• Connect: O
Functional Run
• Volt-Hi: 125.0 V
• Volt-Lo: 0.0 V
• Amp-Hi: 10.0 A
• Amp-Lo: 0.0 A
• Power-Hi: 1000 W
• Power-Lo: 0 W
• PF-Hi: 1.000
• PF-Lo: 0.000
• Leakage-Hi: 10.00 mA
• Leakage-Lo: 0.00 mA
• Delay: 0.2 s
• Dwell: 1.0 s
Line Leakage Mode
• Volt-Hi: 125.0 V
• Volt-Lo: 0.0 V
• Leakage-Hi: 6000 µA
• Leakage-Lo: 0.00 µA
• Line: 7
• MD: MD A
• Probe: G-L
• Delay: 1.0 s
• Connect: OFF
Edit Test Parameters
There are a total of 8 dierent Line conditions that may be congured for the Line
Leakage Test. They are displayed in the following table:

SAFETY MADE SIMPLE®
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Remove the cover plate on the rear panel of the 6330 to access the DUT
Output Connections. These connections provide power to the DUT during a
Line Leakage or Functional Run test.
Connect the adapter box (P/N 99-10467-01) to the DUT Output L (line), N
(neutral) terminals, and the ground terminal.
Attach the black case lead (P/N 99-10238-01) to the case terminal and connect
the ground return clip to the dead metal on the chassis of the DUT.
Plug the line cord from the DUT into the adapter box receptacle
(P/N 99-10467-01).
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Conducting a Test
Adapter Box Connections
The adapter box may be used for products that are terminated in either a two prong or
three prong line cord. It is easy to use the adapter box for all six test functions.
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DUT Power Input Connections
Remove the cover plate on the rear panel of the 6330 to access the DUT Power Input
Connections. These terminals provide the connections from an external power source to
the 6330.
Use the black 10 AWG cables (P/N 99-10469-01 & 99-10470-01) to connect to an
unbalanced, single-phase power source for applications not exceeding 30 amps.
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Note: The 220 - 240 volt U.S. style line power cord is NOT suitable to connect to the DUT
inputs. This style of power distribution is a balanced type with two HOT or LINE conductors.
WARNING: BE SURE THAT THE HOT LEAD OF THE POWER SOURCE IS CONNECTED TO
PIN 1, (LINE) TERMINAL OF THE DUT POWER INPUT TERMINAL BLOCK AND THE RETURN
OR LOW VOLTAGE LEAD IS CONNECTED TO PIN 2, N (NEUTRAL) TERMINAL OF THE DUT
POWER INPUT TERMINAL BLOCK. DO NOT CONNECT A LINE CONDUCTOR TO THE N OR
NEUTRAL TERMINAL OF THE DUT POWER INPUT.
THIS CONDITION CAN BE VERY DANGEROUS TO THE OPERATOR.
If voltage is applied to pin 2, N (neutral) terminal of the DUT Power Input and you attempt
to execute a Run test or Line Leakage test, a warning will appear on the screen that says
Neutral-V. If this message appears, the voltage problem will need to be corrected before the
instrument allows you to execute Functional Run or Line Leakage tests.
CAUTION
HIGH VOLTAGE
5KVACMAX.
6KVDC MAX.
NL

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PASS:
FAIL:
If the DUT passes the test, you will hear a short audible beep and the display
will indicate the test results.
If a failure occurs, you will hear a long audible alarm and the red ashing
indicator will light up. To stop the alarm press the red RESET button.
If a failure occurs, a failure code will appear on the screen. Consult your product manual to
determine the meaning of your failure code.
Pass/Fail Indication Screen
Once all the test connections are properly made power ON the 6330 tester and load the
memory and test steps you need to perform. Once the desired tests are loaded press the TEST
button to execute the test. View test results by pressing the up and down arrow keys from the
Perform Test screen.
Test Result
Note: The 220 - 240 volt U.S. style line power cord is NOT suitable to connect to the DUT
inputs. This style of power distribution is a balanced type with two HOT or LINE conductors.
If voltage is applied to pin 2, N (neutral) terminal of the DUT Power Input and you attempt
to execute a Run test or Line Leakage test, a warning will appear on the screen that says
Neutral-V. If this message appears, the voltage problem will need to be corrected before the
instrument allows you to execute Functional Run or Line Leakage tests.
CAUTION
HIGH VOLTAGE
5KVACMAX.
6KVDC MAX.
NL
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SAFETY MADE SIMPLE®
10
28105 N. Keith Drive, Lake Forest, IL 60045 USA
[phone] •[phone] •Fax [phone] •hipot.com •[email protected]
© 2019 SCI, A Division of Ikonix USA
V2.0 6/19
Testers For Electrical Safety Compliance