SCINTEX SHR3408 User manual

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Model: SHR3408
Urea/Adblue Hose Reel
Product Manual

Specifications
Spring driven drum: for automatic rewind.
Locking ratchet: to maintain the desired
length of hose in use.
Read the following precautions and instructions before you
begin assembly or using. Failure to comply with these
instructions could result in personal injury or property damage.
Keep these instructions in a convenient location for future reference.
Hose Reel Safety Precautions
1 Make sure incoming line pressure does not exceed rated operating pressure for
your model hose reel.
2 Use proper eye protection when assembling and using the hose reel.
3 Assemble the hose reel on a clean workbench.
4 Use soap and water when checking for leaks.
5 Keep children away from the work area.
Warning: Exposure of skin directly to pressurized air, or fluid could result in severe
bodily injury.
Installation of Reel
1) For overhead ceiling mounting: Install reels at least 10 feet above the floor.
2) If the reel you have purchased does not have hose included, you will need to
purchase and attach. Refer to Specifications on box to determine appropriate hose
size and length.
3) You will need to purchase appropriate hardware for mounting your new reel.
1 The reel base has four 1/2” (or 12.7mm) drilled holes for mounting on a suitable
flat surface. Figure 2 is a template showing the correct location of the 4 mounting holes
in the base.
2 The reel is supplied with a hose guide roller bracket. The bracket position may be
changed depending on the reel mounting position. Figure 2 shows “ Typical Mounting
Positions”. If bracket position needs to be changed, do the following:
 (1) Pull out some hose and let reel latch.
 (2) Remove the bolts that attach the guide roller bracket to the support post.
 (3) Rotate guide roller bracket to correct position, replace bolts and tighten.
2 Using the four holes in the base, mount the reel in the desired location. Be sure
to use appropriate hardware and tighten securely.
3 Apply Teflon tape or pipe sealant to supply line threads, attach to reel inlet and

tighten. The other end of incoming line can now be connected to desired supply
source.
4 If hose has been supplied with reel: Apply Teflon tape or pipe sealant to outlet
fitting on reel hose, then attach to desired tool, or nozzle. Check connection for
leakage, also check hose reel for correct operation. (Details see Operation section.)
5 If hose stopper adjustment is required, pull hose from reel and allow to latch at
desired length. Loosen stopper bolts and slide stopper to a position close to the hose
guide. Tighten stopper bolts, and unlatch the reel.
Installation of Hose
1 Securely stabilize the reel.
2 Facing the swivel fitting side of reel: Turn the drum clockwise, by hand, until the
rewind spring is tight, and drum has latched. As an extra precaution while installing
new hose, secure drum in the latched position.
3 Insert end of the hose through guide roller bracket, and feed through the opening
in the drum flange.
4 Use Teflon tape or pipe sealant on hose fitting threads, screw fitting into swivel
and tighten. Note: To avoid damage to the swivel, use a wrench to support the swivel
fitting while tightening the hose.
5 Attach hose stopper on the other end of hose, near the outlet fitting.
6 Carefully release drum latch, and slowly allow hose to wind onto the reel.
Note: Final spring tension adjustment is accomplished by adding wraps of hose around
the drum (to increase tension) or taking off wraps of hose (to decrease tension). Refer
to: Adjustment of Spring Tension.
Wall Floor Ceiling Figure 2.

Operation
1 Check reel for correct operation by slowly pulling out the hose. A “clicking” noise
will be heard every half revolution of the drum.
2 To latch the reel, pull out the hose and allow it to retract after hearing the first
second or third “ click”.
3. To unlatch, slowly pull out the hose until the “clicking” noise stops, then let the
hose
retract until the hose stop rests against the hose guide. Note: To avoid damage
to the reel, always hold on to the hose while it is rewinding.
3 Periodically check the hose condition for wear or damage, and check the swivel
fitting for leakage. Replace any worn, damaged, or leaking parts.
Adjustment of Spring Tension
1 Pull out approximately 6ft or 2m of hose and allow the drum to latch.
2 Remove hose stopper from hose, and feed hose back through guide.
3 Wrap the pulled hose one time around the drum to increase tension or un-wrap
hose one time from drum to decrease tension.
4 Re-insert hose through guide, and install stopper onto hose end.
5 Unlatch the Drum and check tension. Pull hose from reel, and adjust stopper
position if necessary.
Replacement of Swivel Seal
1 Turn off and disconnect supply line from swivel inlet.
2 Remove swivel assembly from reel axle.
3 Remove circlip from swivel, and take apart. Note: You may want to remove
swivel from reel hose end, but this in not necessary unless a new swivel is being
installed.
4 Replace the seals and reassemble swivel.
5 Use Teflon type or thread sealant on swivel thread fitting, reconnect the swivel
thread fitting with axle.
6 Re-connect inlet supply line.
Replacement of Hose
1 Turn off supply to reel.
2 Pull out all the old hose and lock the reel in this position. Caution: Make sure reel
drum is securely locked and cannot rotate back.
3 Remove two hose clamps from hose.
4 Carefully disconnect hose from swivel joint on side of reel, or male fitting in axle
center and remove old hose.
5 Feed new hose through guide and opening in drum, and connect to swivel.
Re-install two hose clamps, on inside and outside of drum flange. Install stopper on
other end of hose in the same position as before.
6 Carefully release the drum latch, and slowly allow the hose to wind onto the reel.
Note: Final spring adjustment is accomplished by adding or removing wraps of hose
around the drum. (Details see spring tension adjustment).

Spring Canister Warning
If the rewind spring fails for any reason: For safety reasons, the manufacturer
strongly recommends the replacement of the spring canister be carried out by a
professional mechanic.
Limited Warranty
1 The manufacturer warrantees this hose reel against defects in material and
craftsmanship, for a period of 12 months from date of purchase.
2 Hose, if supplied with reel, O-rings, plastic rollers and rubber stopper are
deemed to be normal wear items; not warranted.
3 Manufacturer’s liability is limited to replacement or repair of defective material
within the warranty period, when returned freight prepaid to the distributor or their
designated service depot.
4 The warranty does not cover damage caused by accident, misuse or faulty
installation.
5 The reel must be installed and maintained in compliance with the instructions.
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Part
No.
Description Quantity Part
No.
Description Quantity
1 Base 1 31 Spring Drum 1
2 Support Plate 1 32 Spring Core 1
3 Guide Sub-plate 1 33 Spring 1
4 Roller Axle 2 34 Spring Drum 1
5 Roller 2 35 Bolt 4
6 Roller Axle 2 36 Nut 8
7 Roller 2 37 Nut 4
8 Nut 4 38 Washer 1
9 Screw 4 39 Retainer 1
10 Shaft 1 40 Swivel Spool 1
11 Washer 1 41 O-Ring 2
12 Bolt 4 42 Retainer 2
13 Washer 4 43 Swivel Body 1
14 Nut 4 44 Retainer 1
15 Retainer 1 45 Fitting 2
16 Nut 1 46 Hose Protection Spring 1
17 Washer 1 47 Hose 1
18 Nut 1 48 Bumper Block 2
19 Bolt 1 49 Screw 2
20 Washer 2 50 Nut 2
21 Locking Arm 1 51 Clamp 2
22 Spring Dog 1 52 Screw 2
23 Retainer 1 53 Nut 2
24 Screw 1 54 Protection Cover 1
25 Locking Ring 1 55 Protection Cover 1
26 Assembly Hub
Bearing
1 56 Label 1
27 Drum 1 57 Label 1
28 Drum 1 58 Label 1
29 Bolt 3 59 Label 1
30 Nut 3