Screening Eagle Proceq ZAA2300 User manual

1
ZAA2300
Versions
ZAA2300, ZAA2300.F, ZA2300.FF
ZAA2300.H, ZAA2300.FH, ZA2300.FFH
Automatic
Film Applicator
Instruction Manual

ZAA2300 Manual
23. September 2021 © Copyright 2021, PROCEQ SA 2
Document Information
Document Revision: 3.0
Revision Date: -
Document State: Released
Company: Proceq SA
Ringstrasse 2
CH-8603 Schwerzenbach
Switzerland
Classification: Manual
Revision History
Rev
Date
Author, Comments
2.8
Feb 1, 2021
PEGG
Initial document
merged from ZAA 2300_v2.5_de_neue Version_ab SN 511002300
and ZAA 2300_heizbare_v1.0_de_neue Version_ab SN 000
2.9
Sep 17, 2021
PEGG
Release Candidate
3.0
Sep 21, 2021
PEGG
Released Document

ZAA2300 Manual
23. September 2021 © Copyright 2021, PROCEQ SA 3
Content
1Safety information .........................................................................................................5
1.1 Symbols used..................................................................................................................5
1.2 Safety notes and hints......................................................................................................5
2Product Description ......................................................................................................7
2.1 Applications and area of use ............................................................................................7
2.2 Introduction......................................................................................................................7
2.3 Versions ..........................................................................................................................8
2.4 Standard delivery.............................................................................................................9
2.5 Accessories for all ZAA2300 ............................................................................................9
2.6 ZAA 2300.H for “Heatable Application”...........................................................................10
3Device overview...........................................................................................................11
3.1 ZAA2300 .......................................................................................................................11
3.2 ZAA2300.H....................................................................................................................13
4Assembly and starting up...........................................................................................15
4.1 Initial assembly ..............................................................................................................15
4.1.1 ZAA2300 .......................................................................................................................15
4.1.2 ZAA2300.H....................................................................................................................16
4.2 Disassembly ..................................................................................................................19
4.2.1 ZAA2300 .......................................................................................................................19
4.2.2 ZAA2300.H....................................................................................................................19
4.3 Switching on ..................................................................................................................20
4.4 Switching off ..................................................................................................................20
5Operation: Film Application........................................................................................21
5.1 Preparation....................................................................................................................21
5.2 Application with wire-bar or profile rod............................................................................21
5.2.1 ACC1348 fixing unit for profile rods and wire-bar............................................................23
5.3 Application with gap applicator .......................................................................................24
6Turning the glass plate ...............................................................................................27
7Heating application .....................................................................................................28
7.1 Change to ZAA2300.H...................................................................................................29
7.2 Changing the heating plate of the ZAA2300.H................................................................32
8Maintenance and cleaning ..........................................................................................34
8.1 Cleaning ........................................................................................................................34
8.2 Lubrication of the guide rods ..........................................................................................35
8.3 Replacing the fuse .........................................................................................................35
8.4 Inspection ......................................................................................................................36
9Technical Specification...............................................................................................37

ZAA2300 Manual
23. September 2021 © Copyright 2021, PROCEQ SA 4
Legal Notices
This document can be changed at every time and without any prenotification or
announcement.
The content of this document is intellectual property of Proceq SA and prohibited to be
copied neither in a photomechanical or electronic way, nor in excerpts, saved and/or be
passed on to other persons and institutions.
The features described in this instruction manual represent the complete technology of this
instrument. These features are either included in the standard delivery or available as
options at additional costs.
Illustrations, descriptions as well as the technical specifications conform to the instruction
manual at hand at the time of publishing or printing. However, Proceq SA policy is one of
continuous product development. All changes resulting from technical progress, modified
construction or similar are reserved without obligation for Proceq to update.
Some of the images shown in this instruction manual are of a pre-production model and/or
are computer generated; therefore the design/features on the final version of this instrument
may differ in various aspects.
The instruction manual has been drafted with the utmost care. Nevertheless, errors cannot
be entirely excluded. The manufacturer will not be liable for errors in this instruction manual
or for damages resulting from any errors.
The manufacturer will be grateful at any time for suggestions, proposals for improvement
and references to errors.
Damages during carriage
On receipt of the goods, check for any visible damages on the packaging. If it is undamaged
you may sign the receipt of the goods. If you do suspect by visual inspection that damage
has occurred, make a note of the visible damage on the delivery receipt and request the
courier to countersign it. Moreover, the courier service must be held responsible for the
damage in writing.
If a hidden damage is discovered while unpacking, you have to inform and hold the courier
liable immediately in the following way: “When opening the parcel we had to notice that …
etc.“ This superficial checking of the goods has to be done within the time limit set by the
carrier, which is normally 7 days. However, the period could vary depending on the courier.
Hence, it is recommended to check the exact time limit when receiving the goods.
If there are any damages also inform your authorized Proceq agent or Proceq SA
immediately.
Shipment
Should the device be transported again, it must be packaged properly. Preferably use the
original packaging for later shipments. Additionally, use filling material in the package to
protect the device from any shock during carriage.
To protect persons and the apparatus, proper care must be taken when lifting or
carrying it. It is recommended to hold and carry the product on both sides of the
housing. Always remove the glass plate / heating plate before lifting or tilting the
device.

ZAA2300 ManualZAA2300 Manual
23. September 2021 © Copyright 2021, PROCEQ SA 5
1 Safety information
1.1 Symbols used
This note comprises instructions needed to follow directions, specifications, proper
working procedure and to avoid data loss, damage or destruction of the instrument.
This note signifies a warning about dangers to life and limb if the apparatus is handled
improperly. Observe these notes and be particularly careful in these cases. Also inform
other users on all safety notes. Besides the notes in this instruction manual the
generally applicable safety instructions and regulations for prevention of accidents
must be observed.
1.2 Safety notes and hints
It is strictly forbidden to open the housing of the ZAA 2300. If not observed, all the
guarantee and liability claims to Proceq SA will be void.
Place the device on a solid, even surface before operation and ensure that the
separator (power socket) is accessible and that the instrument can be separated from
the power supply at any time.
Never touch any moving parts during operation.
Only connect the ZAAA 2300 to alternating current of a voltage of 100 –240 V at 50 to
60 Hz. The voltage must correspond to the information given on the identification plate
of the apparatus. The device may only be connected to sockets with a protective earth
conductor.
Never use a damaged power cable. Only use power cable with protective earth
conductor. Removable power cables must not be replaced by an insufficiently rated
power cable. In the application "heatable application" together with heating plates, only
power cables with correspondingly increased temperature resistance (≥155 ° C) may
be used as supply cable. Only use the power cable provided by the manufacturer.
Never touch the hot plate, always wait until the heating plate has cooled.
Only coating materials or products with a flash point >250 °C can be applied.
Materials with a combustion point <250 °C must not get in touch with the heating plate.
Depending on the coating material used, the test may only be carried out in a ventilated
environment.
Heating of substances can lead to risks of explosion, implosion or the release of toxic
or flammable gases. If heating of a product can lead to the release of hazardous
substances, it is necessary to use an appropriate extraction system.
During operation the distance to walls and other objects must be at least 10 cm.
Always unplug the power cable before assembling and/or converting the unit.
The Automatic Film Applicator ZAA 2300 is constructed in accordance with the state of
the art and is safe in use. However, there is always risk when the instrument is handled
improperly or otherwise as intended by the manufacturer.
ZAA 2300 is exclusively intended for the preparation of coatings. Any other use is
considered as being not in accordance with the intentions of the manufacturer and is
conducted at the user's own risk. The manufacturer is not liable for any resulting
damages.
Every person operating or maintaining the ZAA 2300 must have read and understood
this instruction manual in its entirety, in particular the safety precautions and warnings.
Unauthorized modifications and changes of the ZAA 2300 are not permitted.

ZAA2300 ManualZAA2300 Manual
23. September 2021 © Copyright 2021, PROCEQ SA 6
Before lifting or moving the apparatus, the glass plate / heating plate must be removed
to reduce the total weight. Tilting the device can lead to falling out of the glass plate.
All maintenance and repair not explicitly allowed and described in this, shall only be
carried out by Proceq SA or your authorized agent, failure to comply voids warranty.
Proceq SA refuses all warranty and liability claims for damages caused by usage of
the ZAA 2300 in combination with non-original accessories, or accessories from 3rd
party suppliers.
All local safety regulations apply for the operation of the ZAA 2300.
The following warning symbols can be seen on the device:
Danger of hand injury: Hands can be bruised, or otherwise injured.
Risk of burning on hot surfaces. Touching such marked surfaces is prohibited.
Danger of electric shock.
Risk of inflammation of substances through heat (heating plate).

ZAA2300 ManualZAA2300 Manual
23. September 2021 © Copyright 2021, PROCEQ SA 7
2 Product Description
Automatic laboratory equipment for accurate and reproducible application of coating
materials, adhesives and similar products with almost all film applicators.
2.1 Applications and area of use
Laboratory apparatus for the paint, printing and adhesive industries, as well as for
research and development and the chemical industry in general.
For quality control and for research and development.
For the preparation of uniform layers independent from the individual user.
In particular, this apparatus has the following features:
Multifunctional use with reversible, double sided glass plate: on one side printing blanket
for wire-bar applicators and profile applicators, on the other side glass surface for other
applicators, to be turned simply and without tool.
Adjustable application area with adjustable start and stop positions.
Also suitable for use with different applicators up to the maximum outer width of 300 mm
(11.81”), profile rods and wire-bar applicators with a minimum length of 340 mm (13.39”)
and a maximum diameter of 13.5 mm (0.53”) in the support area.
Also suitable for thick substrates up to 11 mm (0.43”).
Optional precision-vacuumplate for fixing thin substrates of different sizes; the object to
be held will be fixed absolutely plane by the suction power.
Optional modification set equipped with isolation plate for use with heatable precision-
vacuumplates or heating plates.
Easy to handle.
Reliable results.
2.2 Introduction
Films with constant and well-defined thickness are a precondition for testing and analysis of
coating materials and coatings. The properties of these materials and films are dependent on
the film thickness.
It is important to notice, that the maximal achievable wet film thickness is not equal to the
gap height selected on the application for physical reasons.

ZAA2300 ManualZAA2300 Manual
23. September 2021 © Copyright 2021, PROCEQ SA 8
The following can serve a guideline for the selection of the gap height:
Gap height
Wet film thickness
15 µm –100 µm
Approx. 50% of the gap height
100 µm –300 µm
Approx. 60% of the gap height
300 µm –500 µm
Approx. 80% of the gap height
More than 500 µm
Up to 90% of the gap height
For the selection of the appropriate gap height please also consider that the dry film
thickness can be less than the wet film thickness. This is depending on the weight content of
solids.
Various applicators with variable an fix gap heights are available as accessories.
2.3 Versions
The ZAA2300 is available in various configurations: 3 different speeds with or without
heatable plate.
Speed
Standard
Heatable
Slow
ZAA2300
ZAA2300.H
Medium
ZAA2300.F
ZAA2300.FH
Fast
ZAA2300.FF
ZAA2300.FFH

ZAA2300 ManualZAA2300 Manual
23. September 2021 © Copyright 2021, PROCEQ SA 9
2.4 Standard delivery
The following parts are included in the delivery:
Automatic film applicator incl. power supply cable and material for mounting
reversible, double sided glass plate: printing blanket and glass surface
4 rubber feet
polyester mat
weight lifter ACC1436 (set of 2)
spirit level
power cable
Allen key (2.5 mm and 3 mm)
Certificate of manufacturer
Instruction manual
2.5 Accessories for all ZAA2300
Description
ACC121
ACC211
Precision-vacuumplates with a series of holes of 1 mm (0.04”)
Precision-vacuumplates with a series of holes of 0.5 mm (0.02”)
ACC039
ACC122
Vacuum pumps with hose –230 V
Vacuum pumps with hose –115 V
ACC378
ACC586
Profile rod
Wire-bar
film width: approx. 320 mm (12,6”), total length: 405 mm
(15,94”), with 1 wet film thickness according to your choice
ACC1348
fixing unit for profile rods and wire-bar applicators
ZUA2000
Film applicators up to a maximum film width of 300 mm (11.81”)
Calibration and Certification ZAA 2300 (incl. Calibration
Certificate)

ZAA2300 ManualZAA2300 Manual
23. September 2021 © Copyright 2021, PROCEQ SA 10
2.6 ZAA 2300.H for “Heatable Application”
Depending on the properties of the material to be applied, the plate has to be heated in order
to achieve optimal results.
The ZAA 2300.H for heatable applications is suited for such materials.
The ZAA 2300.H consists of a ZAA 2300 and a modification set and a heatable plate. Diese
Heizplatte ist auch als Präzisions-Vakuumplatte erhältlich:
ACC1576 modification set "Heatable Application" for ZAA 2300
In combination to the ACC1576 modification set "Heatable Application" either a heatable
precision-vacuum plate or a heating plate can be selected.
All available options are listed below:
Precision-vacuumplates, heatable up to 150 °C
ACC1505.230V
ACC1505.115V
ACC1509.230V
ACC1509.115V
with holes of 1 mm (0.04”), 230 V
with holes of 1 mm (0.04”), 115 V
with holes of 0.5 mm (0.02”), 230 V
with holes of 0.5 mm (0.02”), 115 V
Heating plates for temperature up to 150 °C
ACC1477.230V
ACC1477.115V
Version for 230 V mains supply
Version for115 V mains supply
Proceq SA refuses all warranty and liability claims for damages caused by usage of the
ZAA 2300 in combination with non-original accessories, or accessories from 3rd party
suppliers