Sea-doo GSX Limited 5625 Manual

www.SeaDooManuals.net

0
-CAUTION
The GSX Limited model features a 947 engine type which requires the
use of BOMBARDIER-ROTAX FORMULA XP-S SYNTHETIC INJECTION
OIL (P/N 413 710 500) (or the equivalent synthetic oil). The use of any
other non-synthetic type oil may cause severe damage to internal parts
of the engine.
SMO9802A.FM5 Page 0 Tuesday, August 4, 1998 9:28 AM
www.SeaDooManuals.net

1
SEA-DOO GSX LIMITED (5625) OPERATOR’S
GUIDE SUPPLEMENT____________________________
NOTE: This supplement must be used in conjunction with the 1997 Sea-Doo
Operator’s Guide (P/N 219 000 059), which contains all the general information.
When specific models are listed, refer to the information regarding the GSX mod-
el, except for the following subjects covered in this supplement
PAGE 14
LOCATION OF THE IMPORTANT LABELS
F06A09L
4
33
2
1
6
57
SMO9802A.FM5 Page 1 Tuesday, August 4, 1998 9:28 AM
www.SeaDooManuals.net

2
F02L2DY
1
"THIS BOAT IS NOT REQUIRED TO COMPLY WITH THE
FOLLOWING U.S. COAST GUARD SAFETY STANDARDS
IN EFFECT ON THE DATE OF CERTIFICATION:
Fuel System
Display of Capacity
Information
Safe Loading
Flotation
Powered Ventilation
AS AUTHORIZED BY U.S. COAST GUARD GRANT OF
EXEMPTION (CGB 88-001)."
Bombardier Corp. 7575 Bombardier Court, Wausau, WI 54401
Made in Canada/Fabriqué au Canada Bombardier Inc. Rd./Enr.,1988
F01L83Z
2
-CAUTION
USE ONLY BOMBARDIER ROTAX SYNTHETIC
TWO-STROKE OIL.
ASH FREE-BIODEGRADABLE SPEC. CEC L-33A-82.
Meeting head on:
KEEP RIGHT.
Passing: Give right
of way to other boat
and KEEP CLEAR.
Crossing: GIVE
RIGHT OF WAY to
boats ahead and to
your right (see Yield
Zone). Never cross
in front of a boat.
REMEMBER THESE RULES OF THE ROAD
WARNING
Read all warning labels, Operator Guide, & Safety Handbook before
operation. Severe injury or death can result from ignoring warnings or
through improper use of this watercraft.
• Check throttle & steering operation before starting engine.
• Directional control is lost when throttle is released or engine shut off.
• Do not splash others or jump waves or wakes with this watercraft.
• Operator and passenger should always wear approved life vests and recommended clothing.
• Gasoline is explosive. Always observe proper fueling practices and maintenance.
• Properly attach safety lanyard to your life vest.
• This watercraft is not designed for night-time operation.
• Seating is limited to one operator and one passenger (350 lbs.)
• Keep a safe distance from all other water users. Be aware of all boating regulations.
starboard
port
bow
stern
YIELD
ZONE
F01L6TM
3
TO CLOSE / POUR FERMER
F06A03Y
4
F01L6VY
5
WARNING
WHILE FUELING, STOP ENGINE. FUEL TANK MAY BE
PRESSURIZED, SLOWLY TURN CAP WHEN OPENING.
KEEP WATERCRAFT LEVEL. DO NOT OVERFILL. CHECK
OIL LEVEL. PERIODICALLY, VERIFY FUEL SYSTEM.
• WARNING
DO NOT BOOST BATTERY
WHILE INSTALLED.
F00L05Y
6
F06L0DY
7
TO AVOID POSSIBLE ENGINE FLOODING WHEN ROLLED OVER:
MAKE SURE ENGINE IS OFF
GRAB INLET GRATE AND STEP
ON BUMPER RAIL
ROLL BOAT COUNTERCLOCKWISE
CAUTION
SMO9802A.FM5 Page 2 Tuesday, August 4, 1998 9:28 AM
www.SeaDooManuals.net

3
PAGE 24
Engine Identification
Number
The Engine Identification Number
(E.I.N.) is located on the crankcase on
MAGNETO side.
1. Engine Identification Number
PAGE 33
2) Throttle Lever
Do not activate or jerk throttle lever
unnecessarily, carburetors are fed
with a fuel acceleration pump. The ac-
celeration pump delivers fuel to the
engine each time throttle lever is ap-
plied.
PAGE 43
53) Info Center Gauge
Gauge functions:
–clock
– speedometer
– average speed
– peak speed
– trip meter
– tachometer
– chronometer
– water temperature
– engine hourmeter
– maintenance information
– low fuel
–lowoil
– low battery
–hitemp
– fuel level
– VTS indicator
NOTE: Refer to the
1997 Sea-Doo Op-
erator’s Guide
for an overview of the
Info Center gauge operation.
PAGE 46 and 47
Recommended Oil
Use only BOMBARDIER ROTAX FOR-
MULA XP-S SYNTHETIC INJECTION
OIL (or the equivalent synthetic oil).
This fully synthetic oil will provide out-
standing cleanliness, less friction and
wear for greater engine performance
and durability.
-CAUTION
Engine can be flooded if throttle
lever is applied several times. If
engine is flooded, it will not start.
F06D15Y
1
-CAUTION
The 947 engine requires the use
of BOMBARDIER ROTAX FOR-
MULA XP-S SYNTHETIC INJEC-
TION OIL (or the equivalent
synthetic oil). The use of any oth-
er non-synthetic oil may cause
severe damage to internal parts
of the engine
SMO9802A.FM5 Page 3 Tuesday, August 4, 1998 9:28 AM
www.SeaDooManuals.net

4
PAGE 51
Steering and Throttle
Systems
Check throttle lever ONCE for free
and smooth operation. It must return
to its initial position immediately after
it is released.
PAGE 67
Capsized Watercraft
To return the watercraft upright, grab
the inlet grate, step on bumper rail and
use your weight to rotate it COUN-
TERCLOCKWISE (seen from rear).
PAGE 69
Lubrication
The PTO flywheel and seal carrier of
the drive system should be lubricated
with SEA-DOO synthetic grease every
10 operating hours.
1. Grease PTO flywheel and seal carrier
PAGE 73
Throttle and Choke Cable
Inspection
Throttle Cable
CHANGE:Depress and release the
throttle lever ONCE. It must operate
smoothly and return to its initial posi-
tion without any hesitation. Refer to
an authorized dealer if necessary.
PAGE 75
Fuses
The electrical system is protected
with 4 fuses.
All fuses are located on the Multi-Pur-
pose Electronic Module exept for one
of the 15 A fuse for the charging sys-
tem which is in the rear electrical box.
If the battery is regularly discharged,
check the 15 A fuses.
If the starter does not operate, check
the 5 A fuse.
If the variable trim system does not
operate, check the 7.5 A fuse.
To access fuses on the Multi-Purpose
Electronic Module, open storage cov-
er and remove basket.
Unclip the fuse cover.
-CAUTION
Always refer to decal located on
stern of watercraft.
TO AVOID POSSIBLE ENGINE FLOODING WHEN ROLLED OVER:
MAKE SURE ENGINE IS OFF
GRAB INLET GRATE AND STEP
ON BUMPER RAIL
ROLL BOAT COUNTERCLOCKWISE
CAUTION
F06L0DZ
F06I03Y 1
SMO9802A.FM5 Page 4 Tuesday, August 4, 1998 9:28 AM
www.SeaDooManuals.net

5
TYPICAL — MULTI-PURPOSE ELECTRONIC
MODULE
1. Fuse cover
To access the 15 A fuse in the rear
electrical box, remove seat and vent
tube support.
1. Rear electrical box
Unclip and remove cover of the rear
electrical box.
REAR ELECTRICAL BOX OPENED
1. Fuse holder
Unclip and pull out fuse holder to
check fuse condition.
NOTE: Ensure to properly close cover
of the rear electrical box, making sure
seal is well positioned.
F06H0SY 1
F06E06Y
1
-CAUTION
Do not use a higher rated fuse as
this can cause severe damage.
Refer to SPECIFICATIONS section
for recommended fuse rating. If a
fuse is regularly burnt, refer to an
authorized dealer.
◆WARNING
If any water is found in the rear
electrical box, immediately refer
to an authorized dealer before
operating the watercraft.
F06H0TY 1
SMO9802A.FM5 Page 5 Tuesday, August 4, 1998 9:28 AM
www.SeaDooManuals.net

6
PAGE 80
Additional Recommended
Protection
Proceed as follows for adding anti-
freeze solution in the engine:
Install a hose pincher to engine drain
hose near the PTO flywheel guard.
1. Engine drain hose
2. Hose pincher
Disconnect engine water outlet hose
from cylinder head.
1. Engine water outlet hose
Temporary install a short piece of hose
to engine water outlet at cylinder
head.
Insert a funnel into the hose and pour
about 1 liter (1 quart) of antifreeze so-
lution mixed with water.
Remove temporary hose and recon-
nect engine water outlet hose to cylin-
der head.
Remove hose pincher from engine
drain hose.
NOTE: Most of the antifreeze will
drain out when removing the hose
pincher. Use a container to recover it.
DISPOSE OF ANTIFREEZE AS PER
YOUR LOCAL LAWS AND REGULA-
TIONS.
NOTE: Although antifreeze will mainly
drain out, the antifreeze has mixed
with the water that was possibly
trapped in the cylinder water jackets
and thus preventing freezing prob-
lems.
NOTE: At pre-season preparation,
drain the remaining antifreeze from
cooling system prior using the water-
craft.
F06E04Y
21
F06E05Y
1
-CAUTION
Always use antifreeze specially
formulated for aluminum en-
gines.
SMO9802A.FM5 Page 6 Tuesday, August 4, 1998 9:28 AM
www.SeaDooManuals.net

7
SPECIFICATIONS ________________________________
ENGINE GSX LIMITED (5625)
Engine type Bombardier-Rotax 947, 2-stroke
Induction type Reed valves
Exhaust system Water cooled/water injected with regulator
Exhaust valve Rotax Adjustable Variable Exhaust (R.A.V.E.)
Lubrication Type Oil injection
Oil type BOMBARDIER ROTAX FORMULA XP-S
SYNTHETIC INJECTION OIL
(or equivalent synthetic oil)
Number of cylinders 2
Displacement 951.2 cm3(58 in3)
Rev limiter setting 7200 (± 50) RPM
COOLING
Type Water cooled, total loss type.
Direct flow from propulsion unit.
ELECTRICAL
Magneto generator output 180 W @ 6000 RPM
Ignition system type Digital DC-CDI
Spark plug Make and type NGK, BR8ES
Gap 0.5 - 0.6 mm
(.020 - .024 in)
Starting system Electric starter
Battery 12 V, 19 A
Fuse Starting
system 5 A
Charging
system 2 x 15 A
VTS system 7.5 A
CARBURETION
Fuel type Regular unleaded gasoline
Carburetor BN 46I
Diaphragm type with acceleration pump
Quantity: 2
SMO9802A.FM5 Page 7 Tuesday, August 4, 1998 9:28 AM
www.SeaDooManuals.net

8
➀Refer to load limit.
N.A.: Not Applicable.
BOMBARDIER INC. reserves the right to make changes in design and specifica-
tions and/or to make additions to, or improvements in its products without im-
posing any obligation upon itself to install them on its products previously manu-
factured.
PROPULSION GSX LIMITED (5625)
Propulsion system Bombardier Formula pump
Jet pump type Axial flow, single stage
Transmission Direct drive
Impeller shaft reservoir oil type SEA-DOO jet pump synthetic
polyolester oil 75W90 GL5
Pivoting angle of direction (nozzle) ~ 20°
Pivoting angle of variable trim system ± 8°
Minimum required water
level for jet pump 90 cm (3 ft)
PERFORMANCE
Cruising time at full
throttle
Fuel tank without
reserve 49 minutes
Fuel tank
reserve 13 minutes
DIMENSIONS
Number of passengers ➀2
Overall length 267 cm (105 in)
Overall width 116 cm (45.7 in)
Overall height 94 cm (37 in)
Weight 237 kg (523 lb)
Load limit
(passengers + luggage) 159 kg (351 lb)
CAPACITIES
Fuel tank 56.5 L (15 U.S. gal)
Impeller shaft
reservoir
Capacity 70 mL (2.4 U.S. oz)
Oil level Up to plug
Oil injection reservoir 6 L (1.6 U.S. gal)
SMO9802A.FM5 Page 8 Tuesday, August 4, 1998 9:28 AM
www.SeaDooManuals.net

www.SeaDooManuals.net