Sea Recovery Aqua Matic XL Compact Modular Series User manual

Aqua Matic XL Compact/Modular 2200-3400
Owner’s Manual
SYSTEM MODELS
SRC Aqua Matic 2200
SRC Aqua Matic 2600
SRC Aqua Matic 2800
SRC Aqua Matic 3400
Manual PN B6513100001
|
Revision 3/7/2018

Contents
Preface: About this Manual................................................................................................vii
About Sea Recovery........................................................................................................................................................................................vii
Purpose..........................................................................................................................................................................................................vii
Updates..........................................................................................................................................................................................................vii
References.....................................................................................................................................................................................................viii
Graphics........................................................................................................................................................................................................viii
Notice of Liability............................................................................................................................................................................................viii
Trademarks....................................................................................................................................................................................................viii
Terms and Conditions.....................................................................................................................................................................................viii
Copyright.......................................................................................................................................................................................................viii
Revision History...............................................................................................................................................................................................ix
Chapter 1: Introduction......................................................................................................11
Welcome.......................................................................................................................................................................................................11
Models..........................................................................................................................................................................................................11
Parts Warning................................................................................................................................................................................................12
Warranty and Registration...............................................................................................................................................................................12
Product Changes............................................................................................................................................................................................13
Obtaining Warranty Service.............................................................................................................................................................................13
Registration....................................................................................................................................................................................................13
Temperature and Pressure Effects...................................................................................................................................................................13
Safety............................................................................................................................................................................................................14
Disposal.........................................................................................................................................................................................................14
Compliance....................................................................................................................................................................................................14
Chemical Warnings........................................................................................................................................................................................15
Sea Recovery SRC SC Storage Chemical..........................................................................................................................................................15
Sea Recovery SRC MCC-1 Membrane Cleaning Chemical.................................................................................................................................15
Sea Recovery SRC MCC-2 Membrane Cleaning Chemical.................................................................................................................................15
Sea Recovery SRC MCC-3 Membrane Cleaning Chemical.................................................................................................................................16
Patent Information..........................................................................................................................................................................................16
Chapter 2: System Description..........................................................................................17
Pre-Installation Safety Checks.........................................................................................................................................................................17
Storage Prior to Uncrating...............................................................................................................................................................................17
Chemical Precautions.....................................................................................................................................................................................17
System Safety Check......................................................................................................................................................................................17
Installer Minimum Qualifications......................................................................................................................................................................18
Warnings.......................................................................................................................................................................................................18
System Specifications.....................................................................................................................................................................................19
Specifications by Model..................................................................................................................................................................................19
Feed Water and Operating Pressure................................................................................................................................................................19
External Installation Water Connections............................................................................................................................................................20
Installer-supplied Components........................................................................................................................................................................20
Water Connections.........................................................................................................................................................................................20
Inlet Thru Hull Fitting (with Forward-facing Scoop)............................................................................................................................................20
MNPT Connections.........................................................................................................................................................................................20
FNPT Connections..........................................................................................................................................................................................20
Circuit Breaker...............................................................................................................................................................................................21
Properly-sized Cables.....................................................................................................................................................................................21
Electrical Power Source..................................................................................................................................................................................21
Piping and Interconnect Diagrams...................................................................................................................................................................21
RO Membrane Element(s)...............................................................................................................................................................................21
Component Descriptions.................................................................................................................................................................................22
Pre-filtration Components...............................................................................................................................................................................22
Pressurization Components.............................................................................................................................................................................24
Brine Discharge Components..........................................................................................................................................................................24
Product Water Components............................................................................................................................................................................25
iii

Fresh Water System Components....................................................................................................................................................................25
Fresh Water Flush Components.......................................................................................................................................................................26
Electronic Components...................................................................................................................................................................................26
Miscellaneous Components.............................................................................................................................................................................26
Chapter 3: Electrical Specifications...................................................................................29
Electrical Requirements and Specs..................................................................................................................................................................29
System Safety Check......................................................................................................................................................................................29
Hazard Warning..............................................................................................................................................................................................29
Amperage Notes............................................................................................................................................................................................29
Power Source Requirements...........................................................................................................................................................................30
Motor Rotation...............................................................................................................................................................................................30
Electric Motor Specifications...........................................................................................................................................................................30
Chapter 4: Installation.......................................................................................................31
System Frame................................................................................................................................................................................................31
Tube-Fitting Assembly....................................................................................................................................................................................31
Interconnecting Components with Supplied Hose..............................................................................................................................................32
Remote Touch Screen....................................................................................................................................................................................33
Water Tank and Optional Components.............................................................................................................................................................33
UV Sterilizer...................................................................................................................................................................................................34
Install Fittings.................................................................................................................................................................................................34
Install Quartz Sleeve.......................................................................................................................................................................................35
Connect Plumbing..........................................................................................................................................................................................36
Install Ultraviolet Lamp....................................................................................................................................................................................36
Mounting the Unit...........................................................................................................................................................................................37
Chapter 5: Commissioning.................................................................................................39
Check the Installation.....................................................................................................................................................................................39
Check RO Membrane(s)..................................................................................................................................................................................39
System Valve Positions...................................................................................................................................................................................39
Controller Setup.............................................................................................................................................................................................40
Manual System Check....................................................................................................................................................................................61
Multi Media Filter Backwash and Rinse............................................................................................................................................................62
Chapter 6: General Operation ............................................................................................ 65
Important Notes..............................................................................................................................................................................................65
New Systems.................................................................................................................................................................................................65
Freezing Temperature Warning.......................................................................................................................................................................65
RO Membrane Element Warning......................................................................................................................................................................65
Fresh Water Flush Warning.............................................................................................................................................................................66
System Storage..............................................................................................................................................................................................66
Powering the System ON................................................................................................................................................................................66
Automatic Mode.............................................................................................................................................................................................66
Manual Mode.................................................................................................................................................................................................67
Startup Sequence...........................................................................................................................................................................................68
Powering the System OFF...............................................................................................................................................................................68
Automatic Mode.............................................................................................................................................................................................68
Manual Mode.................................................................................................................................................................................................69
System Short- and Long-Term Storage............................................................................................................................................................69
Once-through Configuration............................................................................................................................................................................69
Closed-loop Configuration...............................................................................................................................................................................70
Short-term Shutdown Procedure.....................................................................................................................................................................71
Long-term Shutdown Procedure......................................................................................................................................................................72
Draining Component Water (for Winterizing).....................................................................................................................................................73
Cleaning the RO Membrane............................................................................................................................................................................73
About New Systems........................................................................................................................................................................................74
Aqua Matic XL 2200 - 3600iv
System Commissioning ............................................................................................................................................................................... 47
Display Settings............................................................................................................................................................................................ 51
Setting System Clock ....................................................................................................................................................................................53
Setting System Run Timers .......................................................................................................................................................................... 54
Setting System Salinity ................................................................................................................................................................................ 58
Setting Fresh Water Flush ............................................................................................................................................................................ 59
SYSTEM MAIN CONTROOLER UPDATE AS OF 10/30/2017.........................................................................................................................45

Chemical Precautions.....................................................................................................................................................................................78
Note on Component Cleaning..........................................................................................................................................................................78
Warnings.......................................................................................................................................................................................................78
Weekly Quick Check.......................................................................................................................................................................................78
Operator Maintenance Intervals.......................................................................................................................................................................79
Third-Party Parts Warning...............................................................................................................................................................................79
Component Maintenance and Repair...............................................................................................................................................................79
Inlet Thru Hull Fitting.......................................................................................................................................................................................79
Sea Cock Valve..............................................................................................................................................................................................80
Inlet Connection.............................................................................................................................................................................................80
Sea Strainer...................................................................................................................................................................................................80
Electric Motor and Booster Pump Assembly.....................................................................................................................................................80
T-Connector Pressure Pick-Up........................................................................................................................................................................81
Pressure Transducers.....................................................................................................................................................................................81
Plankton Filter Element (Cleaning)....................................................................................................................................................................81
Multi Media Filter Backwash............................................................................................................................................................................82
Commercial or Dual Pre-filter Element Replacement.........................................................................................................................................82
Oil/Water Separator Filter Element Replacement...............................................................................................................................................83
Transducer Manifold.......................................................................................................................................................................................83
Electric Motor and High Pressure Pump...........................................................................................................................................................83
High Pressure Hose........................................................................................................................................................................................85
Reverse Osmosis Membrane and Pressure Vessel Assembly.............................................................................................................................85
High Pressure Manifold...................................................................................................................................................................................86
High Pressure Transducer...............................................................................................................................................................................86
Automatic Motor Actuated Back Pressure Regulator.........................................................................................................................................86
Brine Discharge and Product Water Flow Meters..............................................................................................................................................87
Brine Discharge T-Connector..........................................................................................................................................................................87
Brine Discharge Connector..............................................................................................................................................................................87
Multi Media Filter Waste and Brine Discharge Tee............................................................................................................................................87
Thru-Hull Discharge Fitting..............................................................................................................................................................................87
Product Water T-Collector...............................................................................................................................................................................87
Salinity Probe.................................................................................................................................................................................................88
3-way Product Water Diversion Solenoid Valve.................................................................................................................................................88
Charcoal Filter................................................................................................................................................................................................89
pH Neutralizing Filter......................................................................................................................................................................................89
Ultraviolet Sterilizer.........................................................................................................................................................................................90
Fresh Water Flush Carbon Filter Element..........................................................................................................................................................90
UV Sterilizer Maintenance...............................................................................................................................................................................91
Exterior Surfaces............................................................................................................................................................................................92
Quartz Sleeve.................................................................................................................................................................................................92
Checking for Leaks.........................................................................................................................................................................................92
Repairing Leaks.............................................................................................................................................................................................93
Measuring Performance..................................................................................................................................................................................93
Verifying Lamp Operation................................................................................................................................................................................93
Obtaining Water Samples................................................................................................................................................................................93
Chapter 8: Troubleshooting.................................................................................................95
Alarm and Error Screens.................................................................................................................................................................................95
Thru-Hull Inlet Fitting....................................................................................................................................................................................107
Sea Cock Valve............................................................................................................................................................................................107
Inlet Connection.......................................................................................................................................................................................... 107
Inlet Vacuum/Pressure Gauges......................................................................................................................................................................108
Sea Strainer.................................................................................................................................................................................................108
Booster Pump..............................................................................................................................................................................................108
T-Connector Pressure Pickup....................................................................................................................................................................... 108
Pressure Transducers...................................................................................................................................................................................109
Plankton Filter..............................................................................................................................................................................................109
v
Contents
Cleaning Procedure........................................................................................................................................................................................74
Chapter 7: Maintenance and Repair....................................................................................77
Prerequisites..................................................................................................................................................................................................77
System Updates.............................................................................................................................................................................................77
Installer Minimum Qualifications......................................................................................................................................................................77
System Safety Check......................................................................................................................................................................................78
Reverse Osmosis Water and Cleaning Requirements........................................................................................................................................74
SYSTEM MAIN CONTROLLER UPDATE AS OF 10/30/2017...............................................................................................................................97
System Fault Error Messages ....................................................................................................................................................................... 99
System Warning Messages .........................................................................................................................................................................104

Chapter 9: Glossary...........................................................................................................117
Terms..........................................................................................................................................................................................................117
Chapter 10: Appendix........................................................................................................119
ABS Certificate of Manufacture Assessment...................................................................................................................................................120
FCC Compliance...........................................................................................................................................................................................122
Declariation of Conformity CE........................................................................................................................................................................124
Single-Phase Electrical Motor Wiring.............................................................................................................................................................125
Three-Phase Electrical Motor Wiring..............................................................................................................................................................126
Three Phase Transformer Wiring ................................................................................................................................................................127
New System Initial Readings Form.................................................................................................................................................................128
Daily System Readings..................................................................................................................................................................................129
Chapter 11: Exploded Parts Views.....................................................................................131
Chapter 12: Electric Diagrams - Foldouts........................................................................177
Aqua Matic XL 2200 - 3600vi
Oil and Water Separator................................................................................................................................................................................110
Standard HP Pump Assembly........................................................................................................................................................................110
HP Pump Assembly......................................................................................................................................................................................112
RO Membrane and Assembly........................................................................................................................................................................112
Automated Motor-Actuated Back Pressure Regulator......................................................................................................................................113
Brine Discharge Flow Meter..........................................................................................................................................................................114
Salinity Probe...............................................................................................................................................................................................114
Multi Media Filter.........................................................................................................................................................................................109
Dual Pre-Filter..............................................................................................................................................................................................109
Commercial Pre-Filter...................................................................................................................................................................................110
ABS Certificate of Design Assessment...........................................................................................................................................................123
B001300001 INSTALLATION KIT AQMXL......................................................................................................................................................133
B006600002 SEA STRAINER ASSY -8 .........................................................................................................................................................135
B016510001 BOOSTER PUMP-MOTOR .......................................................................................................................................................137
B008800002 PLANKTON FILTER ASSY AW DOUBLE ....................................................................................................................................138
55012017 PREFLTR COM 5MIC 32.5SQFT,AQMXL-AQMDP .........................................................................................................................140
55012016 OIL WATER SEPARATOR 32.5 SQFT, AQMXL-AQMDP .................................................................................................................141
A300C AQUA MATIC XL COMPACT .............................................................................................................................................................142
A310M AQUA MATIC XL MODULAR ............................................................................................................................................................144
B156300008 HP,GP-PUMP,MOTOR,7.6GPM, 5HP,200V,60Hz,1PH ASSY - EXPLODED .................................................................................145
B156300006 HP,GP PUMP,MOTOR,7.6 GPM, 5HP,190-460V,50Hz,3PH ASSY-EXPLODED ...........................................................................147
B156300006 HP GP PUMP MTR 7.6 GPM 5HP 190-460V 50-60Hz 3PH ASSY..............................................................................................149
B156300006M HP GP PUMP MTR 7.6 GPM 5HP 190-460V 50-60Hz 3PH ASSY...........................................................................................151
B196300021 MEMBRANE VESSEL ASSY 2200GPD AQMXL .........................................................................................................................153
B196300037 MEMBRANE VESSEL ASSY 2600GPD AQMXL .........................................................................................................................154
B196300028 MEMBRANE VESSEL ASSY 2800GPD AQMXL .........................................................................................................................155
B196300036 MEMBRANE VESSEL ASSY 3400GPD AQMXL .........................................................................................................................156
B476160004 BPR CONNECTION AQMXL ASSY............................................................................................................................................157
B476160005 BPR ASSY,AQMXLM .............................................................................................................................................................158
B516300004 PLUMBING CONNECTION ASSY AQMXL .................................................................................................................................160
B516310003 PLUMBING,CONNECTION,ASSY,AQMXL .................................................................................................................................161
B502160002 MANIFOLD LP ASSY AQMC AQWDX ......................................................................................................................................163
B147400002 LP MANIFOLD ASSY AQM .....................................................................................................................................................164
B114150001 POSTFILTER DUAL AQMXL ....................................................................................................................................................165
B591120001 CLEAN AND RINSE KIT ..........................................................................................................................................................167
B598000009 FRESH WATER FLUSH 10 IN HOUSING ...................................................................................................................................168
B114140001 PH NEUTRALIZER / CHARCOAL DUAL AQMC II / MOD .............................................................................................................170
B610140004 NMEA 2000 ENABLED ..........................................................................................................................................................171
61012029 REMOTE KIT,100 FT CABLE,PARKER .........................................................................................................................................172
61012030 REMOTE KIT,200 FT CABLE,PARKER .........................................................................................................................................173
61012032 REMOTE KIT,200 FT CBL,PRKR 4 IN HMI ...................................................................................................................................174

About this Manual
About Sea Recovery
Since 1981, Sea Recovery Corporation has produced water desalination systems, used in various applications,
for customers around the world. Currently, Sea Recovery Corporation stands apart as a leader in advanced water
desalination systems for leisure marine applications.
Sea Recovery Corp.
P.O. Box 5288
Carson, CA 90745-5288
[email protected]
www.searecovery.com
Purpose
This manual is intended for Sea Recovery’s system technicians, technical support and training personnel. It contains
technical information and instructions for the installation, operation, maintenance and troubleshooting of the Aqua
Matic XL. Sea Recovery’s RO desalination systems are designed and engineered to function as complete, working
units and are subject to cascading failure if installation, operation and maintenance instructions are not followed
correctly. Thus, the intent of this manual is to familiarize you, or other installer(s) and/or operator(s) with each
system component. With a core understanding of the function, importance and normal operation of each subsystem
component, you will be equipped to diagnose minor problems, which, if detected early on, are typically correctable.
Note that if a minor component problem is left uncorrected, it can affect the rest of the system and lead to more
extensive issues and/or damage.
Important: Sea Recovery encourages you to read the Aqua Matic XL manual thoroughly before attempting
installation or operation, as well as to keep the manual for future reference. By gaining a better understanding
of your system, you will be equipped with the knowledge to achieve optimum performance and a longer
service life.
Updates
From time to time, Sea Recovery Corporation may make programming changes to the control logic. Other physical
production changes may also be made, and are tracked by Sea Recovery Corporation through the System's serial
number.
Remember: Troubleshooting and repair method results can vary depending on the information that is
displayed on the SYSTEM INFORMATION screen.
•SERIAL NUMBER: Helps Sea Recovery Corporation to determine the latest physical version and configuration
of your System, ensuring that you are provided with correct part information.
•TYPE: Tells Sea Recovery Corporation the production capacity of your System, which provides a bench mark in
diagnosing product water flow and pressure concerns.
•VERSION: Allows Sea Recovery Corporation to determine the specific sequential operation of the System based
on the programming control logic version.
vii

Depending on the issue, Sea Recovery Corporation may also request the System's operating Voltage, cycles and
phase.
References
All references in this manual refer to sections within this manual, unless otherwise specified.
Graphics
Graphics used in this manual are for reference and illustration purposes only, and may not represent the actual
part or arrangement of parts in a customized system.
Notice of Liability
The information contained in the manual is distributed on an “as is” basis, without warranty. While every effort has
been taken in the preparation of this manual, Sea Recovery Corporation shall not be held liable with respect to
any liability, loss or damage caused by the instructions contained in this manual. The information contained in this
manual is subject to change without notice.
Trademarks
The Sea Recovery®logo mark is a U.S. Registered Trademark and belongs to Sea Recovery Corporation with all
rights reserved. Sea Recovery®is a U.S. Registered trademark of Sea Recovery Corporation. Aqua Matic™is a
trademark of Sea Recovery Corporation.
Terms and Conditions
The use of this manual acknowledges acceptance of the terms and conditions provided herewith and the agreement
to comply with all applicable laws and regulations pertaining to the use of this manual. In addition, the use of this
manual forms an agreement that Sea Recovery’s trademarked name or Sea Recovery’s trademarked logo mark
are not to be used in any form or manner except with Sea Recovery Corporation’s written permission. Sea Recovery
Corporation holds all rights to its copyrights and trademarks, and to the material contained in this manual. Any use
of such requires the written permission from Sea Recovery Corporation.
Copyright
All content included within this manual, including text, graphics, logos and images, is the property of Sea Recovery
Corporation and protected by U.S. and international copyright laws. The compilation (i.e., the preparation, collection,
arrangement and assembly) of all content within this manual is the exclusive property of Sea Recovery Corporation
and protected by U.S. and international copyright laws. All software used in the design and manufacture of the is
the property of and protected by U.S. and international copyright laws. All computer and logic programming used
in the design and manufacture of the is the property of Sea Recovery Corporation and protected by U.S. and
international copyright laws. The content of this manual and the software, programming, and graphics used in the
design and manufacture of the is for the purpose of operation, maintaining and repair of the . Any other use,
Aqua Matic XL 2200 - 3600viii

including the reproduction, modification, distribution, transmission, republication, display or performance, of the
content within this manual is strictly prohibited. ©Copyright Sea Recovery Corporation 2008 - 2012.
Revision History
DescriptionAffected PagesDateRev #
Initial Release of the 2008 DX Models0
ix
About this Manual
1-Dec-08
ALL
16-Mar-18
ALL
ADDED CONTROLLER INFORMATION AND UPDATED
EXPLODED VIEW SECTION

Chapter 1
Introduction
Welcome
Congratulations on your purchase of a new Sea Recovery Aqua Matic XL Reverse Osmosis (RO) Desalination
System! The revolutionary Aqua Matic XL is engineered to be easier to use and more reliable than conventional
watermakers. Featuring the latest technology, the Aqua Matic XL is able to regulate and monitor system functions
without the need of an operator. With one touch, the Aqua Matic XL will start and finish water production
automatically.
Inside this manual, you will find detailed technical information and instructions for the installation, operation,
maintenance and troubleshooting of your Aqua Matic XL.
Note: The term "System" refers to the Aqua Matic XL and will be used throughout this manual.
Models
The Aqua Matic XL Compact series is available in the following six models: 2200, 2600, 2800 and 3600. Please
note that your System also includes a system tag that lists the product name, model number and serial number.
11

Parts Warning
The major documented cause of failures and problems are from the use of third-party, non-Sea Recovery parts;
improper installation; and improper operation. Do not use parts, components from any source other than Sea
Recovery! The use of third-party, non-Sea Recovery parts is strongly discouraged and will result in the following
consequences:
• The use of third-party, non-Sea Recovery components, spares and assemblies will damage the Sea Recovery
System and/or specific components within the System.
• The use of third-party, non-Sea Recovery components, spares and assemblies will void any and all warranty of
the System and/or void the affected component within the System.
Important: Sea Recovery Corporation maintains inventory for immediate shipment and our Service Dealers
throughout the world maintain stock of Sea Recovery parts. Always insist on Sea Recovery supplied parts
in order to avoid failures, eliminate problems, and maintain your warranty.
Warranty and Registration
Sea Recovery Corporation guarantees its product, components and replacement parts, and strongly advises that
customers use only Sea Recovery parts. The majority of problems derive from premature failure of unauthorized
third party replacement parts.
Attention: Using unauthorized parts will void the Sea Recovery Corporation warranty! Use of non Sea
Recovery Corporation supplied parts and accessories, including but not limited to, maintenance parts, pre-filter
elements, cleaning and storage chemical, spare parts, replacement parts, system components, installation
components and/or system accessories, shall void all warranty expressed or implied.
Aqua Matic XL 2200 - 360012

Product Changes
Sea Recovery Corporation reserves the right to make changes or improvements in its product, during subsequent
production, without incurring the obligation to incorporate such changes or improvements on previously manufactured
equipment.
Obtaining Warranty Service
To obtain warranty service, the defective product or part must be returned to an authorized Sea Recovery Corporation
Service Center or direct to Sea Recovery Corporation. An updated listing of Sea Recovery Corporation Factory
Service Centers can be found on the Sea Recovery Corporation web site at http://www.searecovery.com. The
purchaser must pay any transportation or labor expenses incurred in removing and returning the product to the
service center or to Sea Recovery Corporation.
Registration
Sea Recovery Corporation recommends that all customers register their System immediately after delivery to
ensure and guarantee product technical support and warranty.
Temperature and Pressure Effects
Note: Do not use this chart for brackish water systems and applications
As the sea water temperature gets higher, the pressure must be adjusted so that the System does not exceed
100% of its rated product water flow. Product water flow that is greater than 100% of rated capacity causes
premature fouling of the RO Membrane Element, which voids the RO Membrane Element warranty. The System
will also require more frequent cleaning. Please refer to the chart below for pressure adjustments.
13
Introduction

Safety
Parties responsible for the installation, operation, and maintenance of the must read this manual thoroughly and
comply with the instructions and safety requirements at all times.
Disposal
If System disposal is necessary, you must comply with all federal and state environmental regulations.
Compliance
• Sea Recovery’s Reverse Osmosis Desalination Systems are Type Accepted by the American Bureau of Shipping,
ABS.
• Sea Recovery’s Reverse Osmosis Desalination Systems comply with FCC § 15.105
• Sea Recovery’s Reverse Osmosis Desalination Systems have been independently tested and determined to be
in compliance with European CE (Conformité Européne).
Please refer to the Appendix for copies of compliance certificates.
Aqua Matic XL 2200 - 360014

Chemical Warnings
Sea Recovery SRC SC Storage Chemical
WARNING! CONTAINS SODIUM METABISULFITE. HARMFUL IF SWALLOWED, AVOID BREATHING DUST &
FUMES. CAUSES IRRITATION TO EYES & MUCOUS MEMBRANES. DO NOT TAKE INTERNALLY. KEEP
AWAY FROM FOOD.
FIRST AID: IF SWALLOWED, CALL A PHYSICIAN, GIVE TAP WATER & INDUCE VOMITING. IN CASE OF
CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES & GET IMMEDIATE MEDICAL
ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT.
MEDICAL PERSONNEL FAMILIAR WITH Sea Recovery “SRC SC”, SYSTEM & MEMBRANE STORAGE
CHEMICAL, ARE AVAILABLE 24 HOURS A DAY, 7 DAYS A WEEK, U.S.A. TOLL FREE MEDICAL EMERGENCY
NUMBER: 1-800-228-5635.
FOR INDUSTRIAL USE ONLY.
Use with adequate ventilation. Prevent breathing dust and prevent contact with eyes. Thoroughly wash contacted
parts after handling. Do not allow powder to become wetted with small amounts of water. Adding small amounts
of water to power may liberate irritating sulfur dioxide gas. Add powder to above specified amount of water only.
Do not mix with other chemicals or cleaners. If spilled, sweep up as much as possible then flush with water to
drain.
KEEP OUT OF REACH OF CHILDREN
NET CONTENTS 1.5 POUNDS (.68 Kg)
Sea Recovery SRC MCC-1 Membrane Cleaning Chemical
WARNING: CONTAINS SODIUM METASILICATE. HARMFUL IF SWALLOWED. MAY CAUSE BURNS. AVOID
CONTACT WITH EYES. AVOID PROLONGED CONTACT WITH SKIN. DO NOT TAKE INTERNALLY. KEEP
AWAY FROM FOOD.
FIRST AID: IF SWALLOWED, CALL A PHYSICIAN, DO NOT INDUCE VOMITING, GIVE ONE GLASS OF TAP
WATER OR MILK. IN CASE OF CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES &
GET IMMEDIATE MEDICAL ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT.
CONTACT A PHYSICIAN IF IRRITATION PERSISTS.
MEDICAL PERSONNEL FAMILIAR WITH Sea Recovery “SRC MCC1”, R.O. MEMBRANE ELEMENT ALKALINE
DETERGENT CLEANING CHEMICAL, ARE AVAILABLE 24 HOURS A DAY, 7 DAYS A WEEK, U.S.A. TOLL
FREE MEDICAL EMERGENCY NUMBER: 1-800-228-5635.
FOR INDUSTRIAL USE ONLY.
Use with adequate ventilation. Prevent breathing dust & prevent contact with eyes. Thoroughly wash contacted
parts after handling. Do not allow powder to become wetted with small amounts of water. Add powder to above
specified amount of water only. Do not mix with other chemicals or cleaners. If spilled, sweep up as much as
possible then flush with water to drain.
KEEP OUT OF REACH OF CHILDREN
NET CONTENTS 1.5 POUNDS (.68 Kg)
Sea Recovery SRC MCC-2 Membrane Cleaning Chemical
DANGER: CONTAINS SULFAMIC ACID. CAUSES BURNS, EYE & SKIN IRRITATION. HARMFUL IF SWALLOWED.
AVOID BREATHING DUST. DO NOT TAKE INTERNALLY. KEEP AWAY FROM FOOD.
FIRST AID: IF SWALLOWED, CALL A PHYSICIAN, DO NOT INDUCE VOMITING, GIVE ONE GLASS OF TAP
WATER OR MILK. IN CASE OF CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES &
GET IMMEDIATE MEDICAL ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT.
CONTACT A PHYSICIAN IF IRRITATION PERSISTS.
MEDICAL PERSONNEL FAMILIAR WITH Sea Recovery “SRC MCC2”, R.O. MEMBRANE ELEMENT ACID
CLEANING CHEMICAL, ARE AVAILABLE 24 HOURS A DAY, 7 DAYS A WEEK, U.S.A. TOLL FREE MEDICAL
EMERGENCY NUMBER: 1-800-228-5635.
15
Introduction

FOR INDUSTRIAL USE ONLY.
DO NOT MIX WITH CHLORINATED SOLUTIONS OR COMPOUNDS. Use with adequate ventilation. Prevent
breathing dust & prevent contact with eyes. Thoroughly wash contacted parts after handling. Do not allow powder
to become wetted with small amounts of water. Add powder to above specified amount of water only. Do not mix
with other chemicals or cleaners. If spilled, sweep up as much as possible then flush with water to drain.
KEEP OUT OF REACH OF CHILDREN
NET CONTENTS 1.5 POUNDS (.68 Kg)
Sea Recovery SRC MCC-3 Membrane Cleaning Chemical
WARNING: CONTAINS SODIUM METABISULFITE. HARMFUL IF SWALLOWED. AVOID BREATHING DUST
AND FUMES. CAUSES IRRITATION TO EYES AND MUCOUS MEMBRANES. DO NOT TAKE INTERNALLY.
KEEP AWAY FROM FOOD.
FIRST AID: IF SWALLOWED, CALL A PHYSICIAN, GIVE TAP WATER AND INDUCE VOMITING. IN CASE OF
CONTACT IMMEDIATELY FLUSH EYES WITH WATER FOR 15 MINUTES & GET IMMEDIATE MEDICAL
ATTENTION. THOROUGHLY WASH AFFECTED SKIN AFTER HANDLING PRODUCT. CONTACT A PHYSICIAN
IF IRRITATION PERSISTS.
MEDICAL PERSONNEL FAMILIAR WITH Sea Recovery “SRC MCC3”, R.O. MEMBRANE ELEMENT RUST
REMOVER CLEANING CHEMICAL, ARE AVAILABLE 24 HOURS A DAY, 7 DAYS A WEEK, U.S.A. TOLL FREE
MEDICAL EMERGENCY NUMBER: 1-800-228-5635.
FOR INDUSTRIAL USE ONLY.
Use with adequate ventilation. Prevent breathing dust & prevent contact with eyes. Thoroughly wash contacted
parts after handling. Do not allow powder to become wetted with small amounts of water. Adding small amounts
of water to powder may liberate irritating sulfur dioxide gas. Add powder to above specified amount of water only.
Do not mix with other chemicals or cleaners. If spilled, sweep up as much as possible then flush with water to
drain.
KEEP OUT OF REACH OF CHILDREN
NET CONTENTS 1.5 POUNDS (.68 Kg)
Patent Information
Certain aspects of the are protected by U.S. and International Patent Laws.
Aqua Matic XL 2200 - 360016

Chapter 2
System Description
Pre-Installation Safety Checks
Ensure that you—as the Installer, Operator or both—read and understand the prerequisites, warnings and important
notes within this topic.
Storage Prior to Uncrating
You must adhere to the following crate markings:
•DO NOT store in direct sunlight
•DO NOT store above 120ºF (50ºC)
•DO NOT allow the System to freeze (do not store below 32ºF (0ºC))
•DO NOT store longer than four (4) months without flushing with storage chemical
• Store only on base with ARROWS UP
• Keep the RO Membrane Element wet at all times
Chemical Precautions
Danger: The RO Membrane Element is susceptible to chemical attack. Take extreme caution in handling
and storing! Do not expose your Aqua Matic XL to feed water containing chemicals not approved in writing
by Sea Recovery Corporation.
Do not connect a water line to your Aqua Matic XL that may contain any of the following chemicals:
• Hydrogen peroxide chloramines-T
• Chlorine dioxide chlorine
• Bromine phenolic disinfectants
• Chloramines N-chlorioisocyanurates
• Hypochlorite iodine
• Bromide petroleum products
Important: The use of non-authorized and/or the misuse of authorized chemicals will void your Sea Recovery
Corporation warranty! For example, DO NOT connect the Aqua Matic XL's inlet to your ship’s potable water
system if it contains chlorinated or brominated water. These chemicals destroy the copolymer components
and the oxidants will damage the RO Membrane Element. In this situation, you can use the optional Sea
Recovery Fresh Water Flush Accessory to remove the chlorine and bromine from your ship's potable water
system before connecting theAqua Matic XL.
System Safety Check
Danger: Do not perform installation, maintenance or troubleshooting procedures until you have verified the
following conditions:
• The System's Feed Water Sea Cock Valve is closed.
• The System's main electrical disconnect switch is OFF,LOCKED and TAGGED.
17

Installer Minimum Qualifications
The System's Installer must have technical expertise in the following areas:
• Electrical, Electronic, Electric Motors and Circuits
• Electromechanical and Mechanical Systems
• Hydraulic and Liquid Pressure and Flow Systems
• Piping and Plumbing Systems
• Water Suction and Pressure Lines
• Thru-Hull Fitting below and above water level
Do not attempt maintenance and repair if you are not proficient in the aforementioned fields of expertise.
Warnings
Danger: ELECTRICAL SHOCK HAZARD The Aqua Matic XL installation procedures expose the installer
to high voltage and potential electrical hazards. Technicians should only attempt installation if (1) they are
qualified electricians and (2) surrounding conditions are safe.
Caution: Do not attempt Installation, commissioning, troubleshooting, or repair of the Aqua Matic XL unless
you are proficient in the fields/functions listed within the section Installer Minimum Qualifications on page 18.
Caution: The RO Membrane Element is stored in sodium bisulfite. Avoid skin and eye contact with this
packaging solution. If skin contact occurs, rinse skin thoroughly with water. If eye contact occurs, flush eyes
repeatedly with water and notify a physician immediately.
Caution: Never mount the liquid holding component above any electrical or electronic device. Extensive
damage to the electronic device will result if liquid enters device during maintenance and/or component failure.
Important: Do not over-tighten PVC fittings. If threaded pipe fittings leak after installation, remove the fitting,
clean the mating threads, apply three (3) to four (4) wraps of Teflon tape to the male threads, apply liquid
Teflon pipe sealer sparingly, and thread the parts back together. PVC fittings should be hand tightened,
without the use of a wrench.
Important: The Sea Cock Valve, Inline Pressure Gauge, Sea Strainer, Rinse Clean Inlet Valve, and Booster
Pump should be installed below water level. This will aid the Booster Pump in priming.
Important: Always allow hoses and tubes to enter and exit straight from the connection for a minimum of 1
in. prior to a bend. If stress is placed on the fitting due to a tight bend, the fitting will leak and may break.
Important: All connection lines should be as short and straight as possible using minimum fittings. Ensure
that they are not “kinked”.
Important: The Electrical Control Touch Panel must be accessible for operation and monitoring of the system.
Important: Ensure that the power source is sufficiently sized to provide the correct voltage and cycles during
System start up and operation.
Remember: Install the system and its supporting components in an accessible manner.
Aqua Matic XL 2200 - 360018

System Specifications
Specifications by Model
# of membranesWeightVessel SizeModel
3x700413 lbs/187 kg3" MembraneA300C-2200GPD
3x900413 lbs/187 kg3" MembraneA300C-2600GPD
4x700428 lbs/194 kg3" MembraneA300C-2800GPD
4x900439 lbs/199 kg3" MembraneA300C-3400GPD
3x700390 lbs/176 kg3" MembraneA310M-2200GPD
3x900400 lbs/181 kg3" MembraneA310M-2600GPD
4x700428lbs/194kg3" MembraneA310M-2800GPD
4x900432 lbs/196 kg3" MembraneA310M-3400GPD
Liters/dayGallons/dayLiters/hrGallonsModel
8328220034792A300C-2200GPD
98422600410108A300C-2600GPD
10,5992800442117A300C-2800GPD
13,6273600568150A300C-3400GPD
8328220034792A310M-2200GPD
98422600410108A310M-2600GPD
10,5992800442117A310M-2800GPD
13,6273600568150A310M-3400GPD
ValueSpecification
99.4%Salt rejection (Chloride Ion)
Ambient to feed water temperatureProduct water temperature
Automatic computer controlled electronic monitoring. The salinity monitoring components of the system
give a continuous readout in micromhos per cubic centimeter, are temperature compensated and of
a fail-safe design.
Salinity monitoring
Seawater up to 50,000 PPM TDS (NaCl) (typical seawater salinity is 35,000 PPM)Salinity range of feed water
Maximum 122°F / 50°C, Minimum 33°F / 0.5°CTemperature range
225 U.S. Gallons / 852 Liters (AC 50 Hz); 270 U.S. Gallons / 1022 Liters (AC 60 Hz)Feed water flow per hour
Specifically selected High Rejection / High Yield aromatic tri-polyamide, thin film composite, spiral
wound, single pass Reverse Osmosis membrane element.
Reverse Osmosis (RO) membrane
0.1 PPMChlorine tolerance
3-11 (typical seawater pH is 8)pH range
Feed Water and Operating Pressure
Minimum feed water pressure
41.4 kPa0.42 kg/cm²6 psi
Maximum feed water pressure
275.8 kPa2.8 kg/cm²40 psi
Nominal operating pressure (seawater @ 35,000 PPM, 77°F / 25°C)
5516 kPa56.25 kg/cm²800 psi
19
System Description

External Installation Water Connections
Pipe sizes to be supplied by the Installer for connection of the Sea Recovery supplied components
• Feed Inlet - ¾ in. (19 mm) MNPT Male National Pipe Thread U.S. Standard
• Brine Discharge - ¾ in. (19 mm) MNPT Male National Pipe Thread U.S. Standard
• Product - ½ in. (12.7 mm) FNPT Female National Pipe Thread U.S. Standard
Installer-supplied Components
The components described in this topic are to be supplied by the Installer, based on the criteria provided by Sea
Recovery Corporation.
Important: All fittings, valves and piping installed prior to, during, and after the Aqua Matic XL installation
must not contain iron. Should iron fittings, valves and/or piping be installed, then the resulting failure of the
RO Membrane Element will be attributed to improper installation, and will be the liability of the Installer.
Water Connections
• Feed Inlet at the Sea Cock Valve: ¾ in. (19 mm) MNPT1
• Brine Discharge at the Thru Hull Discharge fitting: ¾ in. (19 mm) MNPT
• Product at the Product Water Connector: ½ in. (12.7 mm) FNPT2
• Pressurized Fresh Water at the Cleaning Bucket: 3/8 in. (9.5 mm) FNPT
Inlet Thru Hull Fitting (with Forward-facing Scoop)
The Inlet Thru Hull Fitting must be a minimum ¾ in. (19 mm), and be dedicated to the Aqua Matic XL. The Installer
must utilize a forward-facing scoop, so that the system receives positive water flow when the ship is moving. The
fitting must be installed on the ship's hull, in a position that provides a continuous, air-free supply of Feed Water.
Important:
• The Aqua Matic XL must receive an uninterrupted supply of Feed Water without air.
• The Aqua Matic XL must not be tied into an existing auxiliary water line that is already supplying another
accessory on the ship.
• If the Aqua Matic XL is connected to a Sea Chest or Stand Up Pipe, do not plumb the System's feed line
to the “top” of either component. Plumb the System to the “bottom” of such feed water arrangements to
ensure a continuous, air-free supply of Feed Water into the System.
MNPT Connections
• Inlet Sea Cock Valve Quarter turn ball valve (minimum ¾ in. (19 mm) MNPT connection) for mating to the supplied
¾ in. (19 mm) FNPT Inlet Connection fitting.
• Brine Discharge Thru Hull Fitting (minimum ¾ in. (19 mm) MNPT connection) for mating to the supplied ¾ in. (19
mm) FNPT Brine Discharge Connector fitting.
Caution: The Brine Discharge Thru Hull fitting must be installed above water level. Do not install any valve
in the Brine Discharge line. A blockage or closed valve will cause damage to the System.
FNPT Connections
•The connection of the Product Water Line to the ship’s UNPRESSURIZED Potable Water Storage Tank requires
a ½ in. (12.7 mm) FNPT connection for mating to the supplied ½ in. (12.7 mm) MNPT Product Water Connector
fitting. In order to avoid problems such as reverse flow (osmosis) from the tank to the System, as well as a
chlorination attack on the RO Membrane Element, the fitting must terminate above the maximum water level. No
1Male National Pipe Thread U.S. Standard
2Female National Pipe Thread U.S. Standard
Aqua Matic XL 2200 - 360020