Sealey SGE230 User manual

INSTRUCTIONS FOR:
9 2100WATT ANGLE GRINDER
Model No: SGE230
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1.2 GENERAL SAFETY
3Disconnect the grinder from the mains power before changing accessories, servicing or performing any maintenance.
3Maintain grinder and discs in good condition. Check moving parts and alignment. If necessary use an authorised service agent.
3Replace or repair damaged parts. Use genuine parts only. Non genuine parts may be dangerous and will invalidate the warranty.
pWARNING! always work with the grinder safety guard in place.
3The grinding wheel or disc must only be changed by persons holding an appropriate grinding wheel certificate.
3Wear approved safety goggles, ear defenders, appropriate dust mask if grinder generates dust and safety gloves.
3Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain long hair.
3Use grinder in adequate area for its function, keep area clean, tidy and free from unrelated materials, and ensure adequate lighting.
3Maintain correct balance and footing. DO NOT over-reach and ensure the floor is not slippery. Wear non skid shoes.
3Use only approved grinding discs, and only use the normal grinding surface. Never use the side or upper surface of disc for cutting.
3Check grinding disc to ensure they are not split, cracked or damaged in anyway. See chapter 4. If in doubt to not use the disc.
3Grinding discs must be securely attached before use, but not over tightened.
3Secure non stable work piece with a clamp, vice or other adequate holding device, and ensure the grinder is griped with both hands.
3Keep non essential persons away from the working area, use screens if necessary.
7DO NOT operate the grinder if any parts are missing or the grinder is damaged.
7DO NOT force the grinder to achieve a task it was not designed to perform.
7DO NOT operate grinder where there are flammable liquids or gasses.
pWARNING! DO NOT grind any materials containing asbestos.
7DO NOT get the grinder wet or use in damp or wet locations.
7DO NOT switch the grinder on whilst the disc is in contact with the work piece.
7DO NOT cover the grinder air vents. To do so will overheat the machine.
7DO NOT touch the workpiece immediately after grinding as it will be very hot.
7DO NOT use the grinder as a fixed tool, and DO NOT try to cool the grinding discs with water of other lubricants.
7DO NOT hold unsecured work in your hand, and DO NOT touch the grinding disc whilst operating, or whilst plugged into the mains power.
7DO NOT leave the grinder running whilst unattended, and DO NOT lay the grinder down whilst running.
7DO NOT operate the grinder when you are tired, under the influence of alcohol, drugs or intoxicating medication.
3When not in use switch grinder off, remove plug from power supply and store in safe, dry, child proof area.
SGE230 -0631- (2) - 010300
1.1. ELECTRICAL SAFETY. p WARNING! It is the users responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and all
electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety
devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD
(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD together with portable products that are
plugged into an electrical supply not protected by an RCCB. If in doubt consult a professional electrician. You may obtain a Residual Current
Device by contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on a business premises, to be tested by
a qualified Electrician at least once a year by using a Portable Appliance Tester (PAT).
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance,
and the safety of the appliance operator. If in doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power
supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply, leads, plugs and all electrical connections for wear and damage,
especially power connections, to ensure that none are loose.
1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power supply
to be used, and check that plugs are fitted with the correct capacity fuse. A 13Amp plug may require
a fuse smaller than 13Amps for certain products (subject to 1.1.10. below) see fuse rating at right.
1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.
1.1.8. DO NOT pull power plugs from sockets by the power cable.
1.1.9. DO NOT use worn or damage leads, plugs or connections. Immediately replace or have repaired by
a qualified Electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut off
and fit a new plug according to the following instructions (discard old plug safely).
(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the GREEN/YELLOW earth wire to the earth terminal E.
b) Connect the BROWN live wire to live terminal L.
c) Connect the BLUE neutral wire to the neutral terminal N.
After wiring, check there are no bare wires, that all wires have been correctly connected and that the wire restraint is tight.
Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always marked with
this symbol . To re-wire, connect the brown & blue wires as indicated above. DO NOT connect the brown or blue to the earth terminal.
1.1.10. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cable on the cable
reel is important. We recommend that at least 1.5mm2section cable but to be absolutely sure that the capacity of the cable reel is
suitable for this product and for others that may be used in the other output sockets, we recommend the use of 2.5mm2section cable.
Blue
Neutra
l
Yellow & Green
Earth wire
wire
restrai
FUSE RATING
THIS PRODUCT MUST BE FITTED
WITH A:
13 Amp FUSE
Brown
Live
wire

CONTENTS
1. Main body.
2. Safety guard
3. Guard clamping washer
4. Screws x 3
5. Bolt x 1
6. Washer x 1
7. Bolt spanner
8. Disc flange
9. Joint ring (inserted into item 8).
10. Disc securing ring.
11. Pin wrench
12. Handle
2. PACKAGE CONTENT & SPECIFICATIONS
fig 1
pWARNING! ensure the grinder is unplugged from the mains power supply before assembling.
3.1. Guard Assembly.
3.1.1. Take the guard (fig 2.2) place over central spindle and seat on plastic flange.
3.1.2. Place clamping washer (fig 2.3) over spindle and align the three small and one large hole
with the screw holes in the grinder head.
3.1.3. Insert and tighten the three screws (fig 2. 4) through the small clamp washer holes allowing
the guard to move.
3.1.4. Place washer (fig 2.5) over bolt (fig 2.6) and screw in to the large clamping washer hole using
spanner (fig 1.7) but do not tighten.
3.2. Assemble Grinding Disc. (Only be performed by person holding grinding wheel certificate).
3.2.1. Lay the grinder on its back and place the disc flange (fig 3.8) on the centre spindle (fig 3.A )
ensuring the joint ring (fig 3.9 ) is facing upward. Bed the disc flange (fig 3.8) on the spindle housing.
3.2.2. Place grinding disc on the spindle accordingly.
3.2.3. Screw disc securing ring (fig 3.10) with flange facing in if disc is more than 5mm thick,
or facing out if disc is less than 5mm thick (figs 3a & 3b).
3.2.4. Stop the spindle from turning by pushing in and holding stop button (fig 3.C).
3.2.5. Lock the grinding disc into place by tightening the disc securing ring (fig 3.10)
with the pin wrench ((fig 3.11).
3.2.6. When complete, release the locking button and check that it has sprung back
to its initial position.
3.3. Positioning of the Guard.
The guard (fig 4.2) may be position at any angle according to the grinding task required.
3.3.1. Position the guard to allow maximum working performance whilst providing maximum
personal protection for the operator.
3.3.2. Lock the guard in place by tightening locking nut (fig 4.5) with spanner (fig 4.7).
3.4. Hand Grip.
Hand grip will allow better control and safety.
Fit the hand grip (fig 5.12) by screwing into
the appropriate left, right or top body head
3. ASSEMBLY
Remove items from packing and identify parts against fig 1. Check to ensure they are in good order. If any part is damaged contact your
supplier immediately.
fig 5
SPECIFICATIONS
Power . . . . . . . . . . . . . . . . . . . . . . .2100Watt
No-load speed . . . . . . . . . . . . . . . .6,500RPM
Maximum grinding disc size . . . . . .230mm
Spindle thread . . . . . . . . . . . . . . . .M14
Unit weight . . . . . . . . . . . . . . . . . .4.01kg
SGE230 -0631- (2) - 010300

pWARNING! Ensure the grinder is disconnected from the mains power supply before attempting any maintenance.
6.1. Cleaning
Keep the grinder ventilation slots (fig 7 A) clean and free from obstructions. If available blow compressed air into the vents to clear
any internal dust (safety goggles must be warn when undertaking this process). Keep the outer case of the grinder clean
and free from grease.
DO NOT wash with water or use solvents or abrasives.
6.2. Changing the brushes.
6.2.1. Remove the brush caps (part no. 55 & 56).
6.2.2. Release the tension spring from the carbon brush and slide out of the holder.
6.2.3. Disconnect the brush spade connection from the terminal.
6.2.4. Refitting is a reversal of the above procedure.
pWARNING! Ensure grinder is unplugged from the mains power supply before changing accessories.
5.1. Preparation.
5.1.1. Attach grinding disc according to 3.2. and position handle grip convenient for the task.
5.1.2. Ensure the disc safety guard is correct.
5.1.3. Plug grinder into the mains power supply.
5.2. Grinder ON/OFF Switch
A safety switch (fig 6 A) is incorporated to stop the grinder from starting should the ON/OFF
switch (fig 6. B) be pressed in error.
5.2.1. Once plugged into the mains power supply start the grinder by depressing the safety switch
(A) then depress the On/Off trigger (fig 6 B) and the grinder will start.
pWARNING! when the grinder first starts it will kick to the right, you must ensure therefore that the tool is securely gripped in both
hands. Especially important is the position you choose to secure the front handle grip in order to maintain stability.
5.2.2. To switch machine off release the ON/OFF trigger (fig 6 B). the machine will stop and the safety switch will reset itself.
5.2.3. For continuous running, press safety switch (fig 6 A) and trigger (fig 6 B). Let go of trigger (fig 6 B) whilst continuing to press (fig 6 A).
You may now let go of both (A & B) and the grinder will continue to operate until the ON/OFF trigger (B) is pressed once again.
p WARNING! Before grinding ensure you wear approved safety goggles, ear defenders, appropriate dust mask if grinder generates
dust and safety gloves, and that all other safety instructions in chapter 1 are followed carefully.
5.3. Grinding
The key to effective operating is controlling the pressure and surface contact between the disc and the workpiece.
pWARNING! DO NOT switch the grinder on whilst the disc is in contact with the work piece. Bring the rotating disc to the workpiece.
5.3.1. Allow the disc to reach full speed before starting to grind.
5.3.2. Grind flat surfaces at an angle of between 10 to 20 degrees to the work piece. Too great an angle will cause a concentration
of pressure in one small area resulting in gouging or burning of the surface.
5.3.3. When grinding is complete allow the workpiece to cool. DO NOT touch the hot surface.
5.3.4. Unplug the grinder from the mains power supply, clean and store in a safe, dry, childproof area.
5. OPERATING INSTRUCTIONS
4. GRINDING DISCS
fig 7
pWARNING! DO NOT USE DISCS THAT ARE DAMAGED, OR SUSPECTED OF DAMAGE.
Before using a grinding disc ensure there are no fissures or cracks. Once mounted on the grinder test the disc before use by facing the
grinder in a safe direction (point away from yourself, others and vulnerable items) and run for a short time.
sDANGER! use of damaged discs may cause damage and possible personal injury.
Grinding and cutting discs used in association with this machine shall be of an adequate speed rating and be suitable for the job in hand. The
discs shall be made in accordance with British Standard 4481: Part 1 1989. Only persons holding a grinding wheel certificate are authorised
to change grinding discs and wheels.
6. MAINTENANCE
Declaration of Conformity We, the sole importer into the UK, declare that the product listed below is in conformity with the following EEC
standards and directives.
The construction file for this product is held by the Manufacturer and may
be inspected on request by contacting Jack Sealey Ltd
For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Tools.
1st March 2000
9 2100 Watt Angle Grinder
Model No SGE230
73/23/EEC Low Voltage Directive (S.I. 1994/3260)
89/336/EEC EMC Directive (S.I. 1992/2372 & Amendments)
98/37/EC Machinery Directive (S.I. 1992/3073)
93/68/EEC CE Marking Directive
Signed by Mark Sweetman
01284 757500 E-mail: [e-mail]
01284 703534
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product. WARRANTY: Guarantee is 12 months from purchase date, proof
of which will be required for any claim. INFORMATION: Call 01284 757525 for our catalogue & promotions. Leave your full name, address & postcode.
Sole UK Distributor,
Sealey Group, Bury St. Edmunds, Suffolk.
SGE230 -0631- (2) - 010300