Sealey CP4003 User manual

1.1 GENERAL SAFETY.
 Disconnect the battery from the die grinder unit before changing
accessories, servicing or performing any maintenance.
 Maintain the die grinder and battery in good condition. Check
moving parts alignment on a regular basis.
Replace or repair damaged parts. Use an authorised service
agent and recommended parts only. Unauthorised parts may
be dangerous and will invalidate the warranty.
 Ensure the die grinder is switched off before installing the
battery.
Keep the die grinder, battery and charger clean for best and
safest performance.
Remove ill fitting clothing. Remove ties, watches, rings and
other loose jewellery and contain long hair.
 Evaluate your working area before using the die grinder e.g.
ceiling, floors and enclosures may contain electrical items or
water piping.
 Ensure battery is correctly inserted into the die grinder handle
and latched in place before attempting to switch on die grinder.
 Secure loose workpieces with a clamp, vice or other adequate
holding device.
 Avoid unintentional starting.
 Wear approved safety eye protection (standard spectacles are
not adequate).
 Maintain correct balance and footing. Ensure the floor is not
slippery and wear non-skid shoes.
 Be aware that this die grinder does not need to be plugged into
the mains power.
Keep children and unauthorised persons away from the
working area.
 DO NOT use the die grinder where there are flammable liquids,
solids or gases, such as paint solvents, etc.
 DO NOT allow children to operate the die grinder.
 DO NOT operate the die grinder if any parts are missing as this
may cause failure or possible personal injury.
 DO NOT hold unsecured workpiece in your hand.
 DO NOT carry the die grinder with your finger on the power
switch.
 DO NOT use the die grinder for a task it is not designed to
perform.
 DO NOT operate the die grinder when you are tired or under
the influence of alcohol, drugs or intoxicating medication.
 DO NOT get the die grinder, battery or charger wet or use in
damp or wet locations.
Keep die grinder, battery and charger in a safe, dry, childproof
area where the temperature will not exceed 104°F (40°C).
1.2 ELECTRICAL SAFETY.
REGARDING DIRECT MAINS POWER USE WITH THE
CHARGING BASE AND PLUG ONLY.
WARNING! It is the owner’s responsibility to read, understand
and comply with the following electrical instructions:
You must ensure the risk of electric shock is minimised by the
installation of appropriate safety devices. An RCCB (Residual
Current Circuit Breaker) should be incorporated in the main
distribution board. We also recommend that an RCD (Residual
Current Device) is used with all electrical products, particularly
portable equipment which is plugged into an electrical supply
not protected by an RCCB.You must also read and understand
the following instructions concerning electrical safety.
The Electricity At Work Act 1989 requires all portable•
electrical appliances, if used on business premises, to be
tested by a qualified electrician, using a Portable
Appliance Tester (PAT), at least once a year.
The• Health & Safety at Work Act 1974 makes owners of
electrical appliances responsible for the safe condition of the
appliance, and the safety of the appliance operator. If in any
doubt about electrical safety, contact a qualified electrician
Battery Charger Safety Instructions•
 WARNING! DO NOT use the charging base to charge any
battery other than that required for the tool. Other types of
batteries may explode!
Inspect the plug, cable and the charging base for wear
and damage to ensure items are safe before connecting to the
mains power supply. If worn or damaged DO NOT use,
immediately replace, or contact a qualified electrician.
Check cables are always protected against short circuit and
overload.
Uncoil the power cable between the plug and the charging base
before use.
 DO NOT pull or carry the charging base by the charger power
lead, or pull the plug from the mains socket by the power lead.
 DO NOT use any other type of transformer with the charging
base.
 DO NOT try to open or dis-assemble the plug or charging base.
 DO NOT use the plug to power any other electrical item.
Disconnect the plug from the charging base and the mains
power supply when not in use.
 DO NOT expose the charging base to damp or wet conditions
(for indoor use only).
 DO NOT pull or carry the charging base by the power lead.
 DO NOT operate the charging base if it has been dropped, or
has received a sharp knock, or is damaged. Contact an
authorised service agent.
 DO NOT dismantle the charging base as this may cause
damage or personal injury and will invalidate your warranty.
 DO NOT insert foreign objects or material into the hole
reserved for the battery.
 DO NOT immediately charge a second battery. Consecutive
charging will overheat the charging base. Allow the unit to cool
for 15 minutes before charging the next battery.
Ensure that the insulation on all cables and on the appliance is
safe before connecting it to the
power supply.
Ensure that cables are always
protected against short circuit
and overload.
DO NOT use worn or damaged
cables, plugs or connectors.
Immediately have any faulty
item repaired or replaced by a
qualified electrician. When a
BS1363/A UK 3 pin plug is
damaged, cut the cable just
above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth
terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all
1. SAFETY INSTRUCTIONS
INSTRUCTIONS FOR:
CORDLESS LITHIUM-ION
DIE GRINDER 12V
MODEL No: CP4003
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND
CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
FUSE RATING
5 AMP
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
Original Language Version CP4003 Issue: 2 - 01/03/10

2. INTRODUCTION & SPECIFICATIONS
Slim, compact and lightweight design featuring variable speed on/off
control. Spindle lock for simple and quick tool changes. Soft grip
handle for added comfort and control. Powered by lithium-ion battery
(sold separately, order Model No: CP40BP), which maintains a high
energy density level with a flat discharge curve - performing better
and longer than a conventional Ni-CD/Ni-MH battery. No memory
effect allows the battery to recover from a deep discharge with no
tendency to reduce overall capacity. Requires 1 hour mains charger
(sold separately, order Model No: CP40MC). Suitable for carving,
shaping, de-burring, buffering, drilling and cutting. Supplied with a
small range of accesories.
No Load Speed: ........................................................5000 - 25000rpm
Weight: .........................................................................................0.2kg
Battery Model No (not included):.............................................CP40BP
Mains Charger Model No (not included):...............................CP40MC
Noise Power:...........................................................................78.5dBA
Noise Pressure:.......................................................................67.5dBA
Vibration: .................................................................................. 3.1m/s²
Accessories:........................................................................ 1 x Drill Bit
..................................................2 x Diamond Tipped Engraving Heads
.................................................................................1 x Mounted Point
.....................................................................................1 x Nylon Brush
.....................................................................................1 x Brass Brush
................................................................................3 x Sanding Bands
........................................................................ 1 x Sanding Band Shaft
...........................................................................2 x Large Felt Wheels
........................................................................... 4 x Small Felt Wheels
..............................................................................1 x Felt Wheel Shaft
...................................................................................4 x Cutting Discs
............................................................................1 x Cutting Disc Shaft
3. CHARGING
CHARGING THE BATTERY (NOT INCLUDED, ORDER
MODEL No: CP40BP)
Note:When new, the battery will have been shipped in a low charge
state. Fully charge the battery before using your tool
3.1 To remove the battery from the die grinder, depress the two
side clips on the battery. DO NOT touch the metal battery
terminals.
3.2 Take the base charger (Not included, order model No:
CP40MC) and plug it into the mains.
3.3 The battery is designed to fit into the charger one way
only. This is to ensure that the positive (+) and negative (-)
polarities correspond. Insert the battery and press lightly to
seat the battery firmly into the charging base, as in fig.1.
WARNING! DO NOT try to force battery into the base the
wrong way around.
3.4 When the battery is inserted into the charger the green LED
(fig.1) will begin to flash, this indicates the battery is charging.
3.5 When the green LED (fig.1) stops flashing and is solid the
battery is fully charged.
3.6 If the red LED (fig.1) illuminates the battery is too hot to charge
and will need to cool down before the charging cycle begins.
3.7 If the red LED (fig.1) flashes this means either the battery is
not seated in the charger correctly or the battery is defective
and should be replaced.
3.8 Remove the battery from the charger. Switch off and remove
the plug from the mains. Push the battery back into the die
grinder (fig.2) until it snaps into place. The die grinder is now
ready for use.
wires have been correctly connected, that the cable outer
insulation extends beyond the cable restraint and that the
restraint is tight. Double insulated products, which are always
marked with this symbol ,are fitted with live (brown) and
neutral (blue) wires only.
DO NOT connect either wire to the earth terminal.
1.3 BATTERY SAFETY INSTRUCTIONS.
 WARNING! Battery contains lithium-ion which is dangerous.
Handle with care to avoid damage, fire, corrosion or personal
injury.
Charge battery prior to its first use. The battery will have
been shipped in a low charge state.
 To reduce the risk of burns or fire:
 DO NOT Attempt to open, disassemble, modify or service the
battery pack.
 DO NOT Crush, puncture, short external contacts or dispose of
in fire or water.
 DO NOT Expose to temperatures above 40°C (104°).
 Replace only with the battery pack designated for this product.
 Recycle or dispose of used battery as stipulated by local
regulation.
Use only the charging base provided to charge the die grinder
battery.
 DO NOT attempt recharging the battery by means of an engine
generator or a DC power source.
 WARNING! Dispose of spent batteries correctly as they contain
Lithium-ion. DANGER! DO NOT attempt to disassemble the
battery. For safety and environmental reasons DO NOT discard
in domestic waste or by burning. ONLY discard or recycle
according to local authority regulations.
 WARNING! DO NOT allow a leaking battery to contact your
person. If you come into contact with battery liquid take the
following immediate action:
a) Skin contact: Wash immediately with soap and water,
then wash flesh in either lemon juice or vinegar.
b) Eye contact: Wash with a strong solution of boric acid,
and seek immediate medical attention.
fig.1
4. OPERATION
DIE GRINDERING INSTRUCTIONS. (Ensure you have read,
understood and comply with all the safety instructions)
WARNING! Always wear approved safety glasses when die
grinding.
4.1 Preparation
4.1.1 Open the collet by pressing the spindle lock button (fig.2) and
turn the collet until the lock engages.
4.1.2 Retain pressure on the spindle lock and turn the collet anti
clockwise to open.
4.1.3 Insert a bit into the collet making sure to insert the bit shaft
fully. Tighten using spindle lock.
4.1.4 Insert the battery into the base of the die grinder ensure its
seated correctly.
4.1.5 The speed of the die grinder is controlled by the variable speed
switch (fig.2). Fast speed should be used for small bits and
slower speeds for larger bits, always start on a low setting and
increase until optimum performance is reached.
 WARNING! DO NOT attempt to press the spindle lock with the
tool in use.
4.2 Die Grinder Speeds
4.2.1 The Die grinder has variable speed through the above ranges.
4.3 After use remove the battery and clean tool with a damp
cloth and store in a cool, dry childproof location.
Switch Setting Speed RPM
1 - 2 5000 - 10500
2 - 3 10500 - 16000
3 - 4 16000 - 21500
4 - 5 21500 - 24000
5 - 6 24000 - 25000
Original Language Version CP4003 Issue: 2 - 01/03/10

Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging
should be sorted, taken to a recycle centre and disposed of in a manner which is compatible with the
environment.
When the product is no longer required, it must be disposed of in an environmentally protective way.
Battery Removal - Unclip the battery from the tool and dispose of according to local authority guidelines.
Rechargeable battery contains Lithium-ion (Li-ion). It is recyclable. Take to your local recycling centre to be
disposed of properly.
Li
fig.2
Risk of Hand Arm Vibration Injury
The CP4003 Cordless Die Grinder when operated in accordance with these instructions
and tested in accord ance with BS EN 28662-1:1993, ISO 8662-1:1988 and BS EN ISO
8662-13:1997 results in the following vibration emission declared in accordance with BS
EN 12096:1996.
Measured vibration emission value: 1.4m/s²
Uncertainty: 1.23m/s²
These values are suitable for comparison with emission levels of other tools that have
been subject to the same test.
This tool may cause hand-arm vibration syndrome if its use is inadequately
managed.
This is a ‘NO LOAD’ vibration figure.
A competent person should carry out a risk assessment following HSE guidelines.
Measurement results can be highly variable, depending on many factors, including the
operator's technique, the condition of the work equipment, the material being processed
and the measurement method.
Recommended Measures to reduce risk of hand-arm vibration syndrome:
We recommend appropriate safety equipment is utilised and regular breaks for the
operator are employed to reduce any residual risk of fatigue or repetitive strain injury.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version CP4003 Issue: 2 - 01/03/10