Sealey DZRE92/C.V2 User manual

10TONNE STRAIGHTENER KIT WITH VARIABLE
TILT
MODEL NO: DZRE92/C.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure health & safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
9Familiarise yourself with product application and limitations, as well as the specific potential hazards peculiar to the straightener.
WARNING! No part of this unit or any accessory relating to the straightener is designed for lifting loads. It is intended only as a
pulling device and must be used as such with care.
WARNING! Disconnect the straightener from the hydraulic pump before servicing or performing any maintenance on the unit.
9Maintain straightener in good order. Replace/repair with genuine parts only. Non genuine parts may be dangerous and will invalidate the
warranty.
9Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil
only.
9Keep the straightener clean for best and safest performance.
WARNING! Use straightener on level & solid ground, preferably concrete. Avoid tarmacadam since the equipment may sink into the
surface.
9Keep area clean & tidy and free from unrelated materials. Ensure there is adequate lighting.
WARNING! Ensure you know how much load you are pulling. Never exceed the maximum pulling capacity.
9Use in conjunction with Sealey hydraulic pump, chains, hooks, etc only. DO NOT use pumps or accessories other than those supplied
with kit, or contact your local agent for details of Sealey hydraulic pumps and pulling accessories. Non-genuine items may damage unit and void
warranty.
9Ensure there is positive engagement of straightener chains, claws, hooks, links etc to the chassis or vehicle body before pulling.
9Place tarpaulin or heavy cover over chains to minimise any backlash should chains or accessory fail.
9Should jacks be employed in the operation, ensure they are of the appropriate type and capacity, are in good condition and that you follow
any instructions relating to the jack. Also ensure correct stress supports are used between the jack and jacking surfaces.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip shoes.
WARNING! Keep your hands, body and clothing away from the chassis and straightener accessories in use. Take any necessary
precautions to protect your personal safety whilst using the straightener.
9Ensure the hydraulic hose is not bent or kinked.
9Keep non essential persons away from the operating area. Be aware of the location of other persons assisting you.
9When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.
8 DO NOT operate the straightener if any parts are damaged or missing as this may cause failure or possible personal injury.
WARNING! DO NOT use straightener as a lifting device of any type. DO NOT use for any purpose other than for which it is designed.
8 DO NOT pull chains or cables over or around sharp corners.
8 DO NOT heat chains or accessories as this may weaken them.
8 DO NOT bolt links together.
2. INTRODUCTION
One of the biggest selling chassis repair systems in the UK with proven performance over the last 20 years. Variable position upright allows six
pre-set angles of pull plus a seventh upright position. Supplied as standard with SuperSnap® manual hydraulic pump and ram.
IMPORTANT: Only fully trained and qualied perons should use this equipment.
3. CONTENTS
Chassis Frame, SuperSnap® Hydraulic Pump & Ram, Pull Clamp (x2), Sill Clamp (x2), Chain (x2), Chain Hook (x2), Carriage Anchorage Tube,
Tube Stand (x2).
Refer to
instruction
manual
Wear head
protection
Wear
protective
gloves
Original Language Version
© Jack Sealey Limited DZRE92/C.V2 | Issue:3 (2) 29/10/19

fig.1
Original Language Version
© Jack Sealey Limited
4. ASSEMBLY
4.1. Assemble the unit using the parts list as your guide. When connecting the hydraulic pump ensure you retain the dust caps for future
use.
4.2. To use the hydraulic pump, turn the side valve clockwise to close (fig 1). To release the hydraulic pressure, slowly turn the valve anti-
clockwise.
4.3. BEFORE FIRST USE
Before using the pump for the first time, purge hydraulic circuit in order to eliminate any possible air that may have accumulated during
transit. To do so, connect the pump and ram. Put the pump on a the floor and fully pump out ram. Turn ram upside down open valve,
close ram and pump 8-10 times with the valve open.
5. MAINTENANCE
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair
to the hydraulic system.
5.1. PUMP OIL LEVEL
5.1.1. Release pressure and disconnect the ram from the pump.
5.1.2. Hold pump in an upright position.
5.1.3. Remove filler plug and add hydraulic oil until it is level with the full mark on the
pump stem.
WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack fluid
as this may cause serious damage to the product and will invalidate the warranty!
Use only Sealey hydraulic oil.
5.2. GENERAL
5.2.1. Before each use check for broken, cracked, bent, or loose parts, or any visible damage to welds, ram, pump and hose, nuts, bolts, pins,
jaws, clamps, beam, stands, chains, hooks and other fasteners. If any suspect item is found remove from service and take necessary
action to remedy the problem.
5.2.2. Replace/repair with genuine parts only. Non genuine parts may be dangerous and will invalidate the warranty.
5.2.3. Keep all parts of the unit clean, oil wheels every three months.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE PUMP.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN PUMP TO US. Please telephone us on 01284 757500 to obtain the address and phone number of your local agent.
If product is under guarantee please contact your dealer.
De-commissioning Hydraulic Pump
Should the pump become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the
product and the oil according to local regulations.
.
DZRE92/C.V2 | Issue:3 (2) 29/10/19
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
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