Sealey Quality machinery 2080cx User manual

3Ensure that the jack is in good working order. Take action for immediate repair or replacement of damaged parts.

Use genuine parts only. The use of unauthorised parts may be dangerous and will invalidate the warranty.

3Locate the jack in a suitable, well lit work area.

3Keep work area clean and tidy and free from unrelated materials.

3Use jack on level and solid ground, preferably concrete. Avoid tarmacadam as jack may sink in.

3Place wedges under wheels of vehicle (but ensure wheels of jack can move freely).

3Ensure the vehicle handbrake is engaged, engine/motor is switched off and transmission is in 1st or reverse gear.

3Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc., to allow for vehicle tilting.

3Only place jack under those lifting points recommended by the vehicle manufacturer (see vehicle handbook).

3Ensure there are no passengers in the vehicle.

3Ensure all non-essential persons keep a safe distance whilst the jack is in use.

3Check the lifting point is stable and centred on the jack saddle.

3Ensure the jack wheels are free to move and that there are no obstructions.

pDANGER: Use the jack for lifting only, NOT for supporting the lifted load.

3Use suitable capacity axle stands under the vehicle before proceeding with any task.

3Ensure there are no persons or obstructions beneath the vehicle before lowering.

3Use a qualified person to maintain or repair the jack hydraulic system.

7DO NOT operate the jack if damaged.

7DO NOT allow untrained persons to operate the jack.

7DO NOT exceed the rated capacity of the jack.

7DO NOT work under the vehicle until axle stands have been correctly positioned.

7DO NOT use the jack for purposes other than that for which it is designed.

7DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oil only.

7DO NOT adjust the safety overload valve.

7DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substance.

7DO NOT allow the vehicle to move while supported by the jack and DO NOT use the jack to move the vehicle.

3When not in use store jack, fully lowered, in a safe, dry, childproof area.

WARNING! It is very dangerous to go under a vehicle which is supported by a jack even if additional supports are used. DO NOT go under a

vehicle unless it is supported by adequately rated axle stands.

IMPORTANT! Ensure that you can see the saddle and jacking point throughout the jacking operation in case there is

any relative movement.

2.1. Line up the holes in the two piece handle and fasten with the assembly screw.

2.2. Loosen location bolt at the side of the handle base. Insert Jack handle and tighten the bolt.

INSTRUCTIONS FOR:

TROLLEY JACK

Your new Trolley Jack is produced and manufactured to a high standard of dependability and will, if used according to these instructions and

properly maintained, give you years of trouble free performance.

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE

THIS JACK CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.

1. SAFETY PRECAUTIONS

2. ASSEMBLY

3.1. Before first use.

3.1.1. Before using the Jack, purge hydraulic circuit in order to eliminate any air in the system

by turning the handle anti-clockwise to open, and pumping 8 or 9 times (fig.1).

3.1.2. Place a few drops of hydraulic jack oil on the pump piston and pump the handle a several times

to distribute the oil. Thoroughly lubricate all moving parts.

3.2. General jacking.

WARNING! Before lifting ensure Section 1 safety instructions are strictly followed.

3.2.1. Prepare the vehicle as mentioned in the safety instructions ensuring the ground on which

the Jack is to stand is level and solid (not tarmacadam).

3.2.2. Position the Jack saddle under the vehicle manufacturers recommended lifting point.

3.3. Jacking the vehicle.

3.3.1. Turn the handle clockwise to close the valve and commence pumping the handle up and down using maximum strokes until the vehicle

reaches the working height.

3.3.2. Should the Jack become overloaded, a safety excess pressure valve will open, and stop the vehicle from lifting.

3.4. Lowering the vehicle

Turn the handle anti-clockwise, very slowly, to open the valve.

The lowering speed is controlled by the amount you turn the handle. Lower carefully, avoid any sudden release.

pSAFETY WARNING! Always lower in a slow and controlled manner and ensure there are no persons or obstacles beneath the vehicle,

or in the path of its descent.

3. OPERATING INSTRUCTIONS

fig. 1

Model 2080CX Specifications

Capacity . . . . . . . . . . . . . . .2.25 tons

Min. Saddle height . . . . . . . . .118mm

Max. Saddle height . . . . . . . . .475mm

Hydraulic lift . . . . . . . . . . . . . .357mm

Length/Width/Height . 640/350/160mm

Weight . . . . . . . . . . . . . . . . . . . .33kg

Models: 2080CX & 3080CX

Model 3080CX Specifications

Capacity . . . . . . . . . . . . . . . . . .3 tons

Min. Saddle height . . . . . . . . .120mm

Max. Saddle height . . . . . . . . .485mm

Hydraulic lift . . . . . . . . . . . . . .365mm

Length/Width/Height .675/360/160mm

Weight . . . . . . . . . . . . . . . . . . . .38kg

2080CX, 3080CX - 3 - 011003

Lifting Operations and Lifting Equipment Regulations (LOLER) 1998.

This jack, depending on use, may fall within the scope of LOLER. It is the owners responsibility to determine whether or not it does

and, if so, to comply with any applicable requirements, in LOLER, for having the jack thoroughly examined.

IMPORTANT: Only fully qualified personnel should attempt maintenance or repair.

4.1. When the Jack is not in use, the ram should be in their lowest position to minimise corrosion. Remove

the handle to inactivate Jack.

4.2. Keep the Jack clean and lubricate all moving parts with acid free oil on a regular basis.

4.3. To check the oil level, fully lower the Jack. Remove filler plug (fig.2). The correct oil level should be

just over the cylinder, (approximately 5mm below the filler opening). If oil level is low, fill as required,

then pump unloaded Jack 5 or 6 times to expel air and refit the oil fill plug.

NOTE: Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL.

WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack fluid as this may cause serious damage to the

Jack and will invalidate the warranty!

4.4. Before each use check for broken, cracked, bent, or loose parts, or any visible damage to welds, ram, pump, saddle, lifting arm,

frame and all parts including nuts, bolts, pins and other fasteners. If any suspect item is found remove Jack from service and take

necessary action to remedy the problem. DO NOT use the Jack if believed to have been subjected to abnormal load or shock.

Inspect and take appropriate action.

4.5. Every three months remove the locking rings on the caster wheels and lubricate the ball bearings with acid free grease.

4.6. After a year of extensive use, the oil should be replaced in order to extend the life of your equipment. To drain the oil, remove the filler

cap and valve. Make sure that no dirt is allowed to enter the hydraulic system. See 4.3. for refill instructions.

4.7. Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.

IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE MACHINE.

Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.

DO NOT RETURN JACKS TO US. Please telephone us on 01284 757500 to obtain the address and phone number of your local agent.

If Jack is under guarantee please contact your dealer.

De-commissioning the Jack

Should the Jack become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the Jack

and the oil according to local regulations.

4. MAINTENANCE

5. TROUBLE SHOOTING

PROBLEM POSSIBLE CAUSE REMEDY

Jack will not lift

the load

Jack does not lift

high enough or

feels spongy

Jack lifts poorly

Jack lifts but will

not hold load

Jack will not lower

completely

Jack does not

lower at all

1) Be sure to use jack with adequate capacity

2) Top up oil level

3) Check and close release valve

4) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try

5) Clean and replace oil

6) Replace packing

1) Fill or remove excess oil

2) Return jack to local service agent

3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try

4) Check and close release valve

1) Replace packing and/or clean valves

2) Replace oil

3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try

1) Check and close release valve

2) Lower jack, close release valve. Place foot on front wheel and pull up lifting arm to its full height by hand.

Open the release valve to lower arm

3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try

4) Replace packing or contact local service agent

5) Replace packing

1) Oil all external moving parts

2) Replace rod or contact local service agent

3) Replace damaged parts or contact local service agent

4) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try

5) Check and fully open release valve

6) Replace spring or contact local service agent

1) Check and fully open release valve

1) Overloaded

2) Oil level low

3) Release valve not correctly closed

4) Air in system

5) Piston rod not functioning

6) Packing worn or defective

1) Oil level too high or too low

2) Worn seals

3) Air in system

4) Release valve not closed

1) Pump packing or valves malfunctioning

2) Oil is dirty

3) Air in the system

1) Release valve partially open

2) Dirt on valve seats

3) Air in system

4) Faulty seals

5) Packing worn or defective

1) Unit requires lubrication

2) Piston rod bent or damaged

3) Jack frame/link system distorted due

to overloading/poor positioning

4) Air in system

5) Release valve partially open

6) Jack spring damaged

1) Release valve still closed

Declaration of Conformity We, the sole importer into the UK, declare that the products listed below are in conformity with the following EEC standards and directives

The construction file for these products are held by the Manufacturer and may be inspected, by a national

authority, upon request to Jack Sealey Ltd

For Jack Sealey Ltd. Sole importer into the UK of Sealey Quality Machinery

Trolley Jack

Models 2080CX, 3080CX.

98/37/EC Machinery Directive

93/68/EEC CE Marking Directive 14th April 1999

2080CX, 3080CX - 3 - 011003

Signed by Mark Sweetman

fig. 2

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.