Tronair 02-0517C0140 Installation and operating instructions

Operation & Service Manual
OPERATOR
Models: 02-0517C0140
02A0517C0140 (with Air Pump)
5 Ton (4.5 Metric Ton)
Two Stage Jack
09/2006 - Rev. OR
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
Telephone: [phone] • 800-426-6301
Fax: [phone]
Web Site: www.tronair.com E-mail: [e-mail]

Models: 02-0517C0140 & 02A0517C0140
5 Ton (4.5 Metric Ton)
Two Stage Jack
09/2006 - AA - Rev. OR
TABLE OF CONTENTS PAGE
1.0 Operation.......................................................................................................................................................... 1
1.1 Operating Parameters............................................................................................................................ 1
1.2 Numerical Values................................................................................................................................... 1
1.3 Operator Controls................................................................................................................................... 1
1.4 Operating Instructions............................................................................................................................ 2
1.4.1 Rules For Operating: ................................................................................................................. 2
1.4.2 Jack Instructions........................................................................................................................ 2

Models: 02-0517C0140 & 02A0517C0140
5 Ton (4.5 Metric Ton)
Two Stage Jack
09/2006 - AA - Rev. OR
REVISION DATE TEXT AFFECTED
OR 09/2006 Original Release

Models: 02-0517C0140 & 02A0517C0140
5 Ton (4.5 Metric Ton)
Two Stage Jack
09/2006 - AA - Rev. OR
- 1 -
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without
written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial
institutions from any liability from consequences that may occur.
1.0 OPERATION
1.1 OPERATING PARAMETERS
1. The user shall work in accordance with the Operator Manual.
2. At no time shall personnel work under the raised load until it is secured by suitable means, i.e.
ram locknut.
3. The employer of the operator shall provide for all necessary training and give information about
pumping and translating forces.
4. Operate between -20°C and 50°C (-4°F and 122°F).
1.2 NUMERICAL VALUES
• Rated Capacity: 10,000 lbs (4,536 kg)
• Minimum Closed Height: 17 5/8 in (44.77 cm)
• Mechanical Extension: 7 in (17.78 cm)
• Hydraulic Extension: 22 in (55.88 cm)
• Maximum Height Obtainable: 46 5/8 in (118.43 cm)
• Weight: 105 lbs (47.63 kg)
• Pressure Relief Setting: 2,500 +250/-0 psig (172.4+17.2/-0 bas)
• Noise level is 64 dB(A) at a distance of 120 in (304.8 cm) at an inlet pressure of 100 psi (6.9 bar)
1.3 OPERATOR CONTROLS
1.0 Operation continued on following page.
FIGURE 7.3
−
Operator Controls

Models: 02-0517C0140 & 02A0517C0140
5 Ton (4.5 Metric Ton)
Two Stage Jack
09/2006 - AA - Rev. OR
- 2 -
1.0 OPERATION (continued)
1.4 OPERATING INSTRUCTIONS
The user should be familiar with the following statements prior to using the jack(s):
CAUTION!
1. NEVER put hands between the aircraft and the jack pad; as after aircraft has been lowered,
struts may have hung up.
2. NEVER align jack under aircraft by pounding on jack legs. Dented legs may lead to jack
collapse.
3. ALWAYS lower ram locking nut(s) after jack is under load. Be sure ram nut(s) is seated
fully after jacking.
4. ALWAYS raise and lower jacks simultaneously so that aircraft remains level.
5. ALWAYS use a tail or nose stand, as applicable, for additional stability.
1.4.1 Rules For Operating:
1. The user shall work in accordance with the Operator and/or Technical Manuals.
2. At no time shall personnel work under the raised load until it is secured by suitable
means, i.e. ram locknut.
3. The employer of the operator shall provide for all necessary training and give information
about pumping and translating forces.
4. Operate between -20°C and 50°C/-4°F and 122°F.
1.4.2 Jack Instructions
To Raise Aircraft:
1. Place jack on a hard, level surface.
2. Raise mechanical extension as close to aircraft jack pad as possible.
WARNING!
The locking pin MUST be placed in the ram protection ring groove and fully through the
mechanical extension.
The ball lock MUST be placed outside the ram protection ring.
• Do not place extra locking pins in
any other hole on the mechanical
extension.
• Insure mating surfaces to jack point
are free of debris and damage.
• Under no conditions should the
locking pin’s ball lock be inside the
ram protection ring groove.
• Never use the jack if the ram
protection ring is not installed.
• Never use a locking pin that has
been damaged.
• Never use a ram protection ring that
has been damaged or deformed.
• Failure to comply could result in
premature failure below certified
weight and could cause serious
injury including death.
•
JACKING POINT
SURFACE
MECHANICAL EXTENSION
LOCKING PIN
BALL LOCK
RAM PROTECTION
RING GROOVE
RAM PROTECTION RING

Models: 02-0517C0140 & 02A0517C0140
5 Ton (4.5 Metric Ton)
Two Stage Jack
09/2006 - AA - Rev. OR
- 3 -
1.4.2 Jack Instructions (continued)
3. Close pump release valve by turning clockwise.
NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump
release valve clockwise stops the jacks descent, and allows it to be raised.
4. If air pump is to be used, be sure shop air needle valve is closed and attach shop air (125
psi/8.6 bars Maximum) to needle valve. Open needle valve and operate air pump. Close
needle valve when ram reaches required height.
5. Hydraulic rams must be completely retracted before operating the jack.
6. Close pump release valve and operate pump.
1.4 Operating instructions continued on following page
LOCKING PIN
RAM PROTECTION RING
CORRECT PIN
PLACEMENT
MECHANICAL EXTENSION
BALL LOCK
AREAS TO BE FREE
OF INDENTATIONS
RAM PROTECTION RING
LOCKING PIN
RAM PROTECTION RING
INCORRECT PIN
PLACEMENT
MECHANICAL EXTENSION
BALL LOCK
LOCKING PIN
RAM PROTECTION RING
INCORRECT PIN
PLACEMENT
MECHANICAL EXTENSION
BALL LOCK

Models: 02-0517C0140 & 02A0517C0140
5 Ton (4.5 Metric Ton)
Two Stage Jack
09/2006 - AA - Rev. OR
- 4 -
1.4.2 Jack Instructions (continued)
7. Hydraulic rams must extend in order from largest to smallest diameter.
8. Largest diameter hydraulic ram must fully extend before the next stage ram begin to
raise.
9. Lower mechanical lock nut(s) while extending rams.
10. Do not continue to operate air pump after all rams have fully extended.
WARNING!
• The ram locknuts are user operated safety devices. Failure to utilize these locknuts may
result in personal injury or death.
• Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points
exist between top of jack and threads on ram.
• Always wear safety glasses.
To Lower Aircraft:
1. Lower all jacks simultaneously.
2. If ram locking nut(s) is tight, raise jack slightly to release nut(s).
3. Ensure proper staging as aircraft is being lowered: loosen locknut beginning with smallest
ram (2” max) until stage is completely lowered. Repeat for next smallest stage.
4. Loosen pump release valve slightly to slowly lower aircraft.
NOTE: When using jack during washing operations, completely cover top of jack near ram
seal.