Sealey ER150P User manual

1.1. ELECTRICAL SAFETY
 WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other
connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A
Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current
Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected
by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a
qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all
connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply
to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty
item repaired or replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug is
damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer
insulation extends beyond the cable restraint and that the restraint is tight.
Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.
To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.
1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure
that a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket
with your electrician.
1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use
of 2.5mm² section cable.
1.2. GENERAL SAFETY
 WARNING! Ensure that Health & Safety, local authority and general workshop practice regulations
are adhered to when using this polisher.
Familiarise yourself with the application, limitations and potential hazards of the polisher.
 WARNING! Disconnect from the mains power and ensure that the pad is at a complete
standstill before changing accessories, servicing or performing any maintenance.
 Maintain the polisher in good condition (use an authorised service agent).
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
WARNING! Keep all guards and holding screws in place, tight and in good working order.
Check regularly for damaged parts.
A guard or any other part that is damaged must be repaired/replaced before the polisher is next used.
Use the polisher in a suitable work area and keep the area clean and tidy and free from unrelated
materials. Ensure that there is adequate lighting.
Keep the polisher clean for best and safest performance.
Before each use check all attachments for condition. If worn or damaged replace immediately.
Ensure that there are no flammable materials near the work area.
WARNING! Wear approved safety eye protection, ear defenders and, if dust is generated,
respiratory protection.
 Maintain correct balance and footing. Ensure that the floor is not slippery and wear non-slip shoes.
 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie back long hair.
INSTRUCTIONS FOR:
CAR POLISHER 150mm 60W/230V
MODEL No : ER150P
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
FUSE RATING: 3 AMP
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
Brown
Live
Wire
Original Language Version ER150P Issue: 2 - 20/10/09

3. SPECIFICATION
 Keep children and unauthorised persons away from the work area.
 Avoid unintentional starting.
DO NOT use the polisher for any purpose other than that for which it is designed.
DO NOT operate the polisher if any parts are damaged or missing as this may cause failure and/or personal injury.
DO NOT switch the polisher on until the head is in contact with the panel and switch the unit off before removing the head from the panel.
DO NOT use the polisher with abrasive cleaners or rubbing compounds as excessive paint removal may result.
 DO NOT get the polisher wet or use in damp or wet locations or areas where there is condensation.
 DO NOT allow untrained persons to operate the polisher.
 DO NOT operate the polisher when you are tired or under the influence of alcohol, drugs or intoxicating medication.
 DO NOT use the polisher where there are flammable liquids, solids or gases such as paint solvents, etc.
 DO NOT leave the polisher operating unattended.
 DO NOT carry the polisher with your finger on the power switch.
 DO NOT pull the cord from the power supply.
 Use a qualified person to maintain the polisher.
 When not in use, unplug from the mains power supply and store in a safe, dry, childproof area.
2. INTRODUCTION
Random orbital polisher with Ø150mm 3 ply foam pad and two polishing bonnets. Smooth operation provides even buffing/polishing with no
hot spots. Impact resistant ABS housing with twin grips. Supplied with 4mtr cable and BS approved plug. GS/TUV and CE approved.
4. OPERATION
WARNING! Ensure that you read, understand and apply the safety instructions in Section 1.
WARNING! Excess pressure can cause damage to paintwork and will put the polisher motor under strain. Polishers returned
with burnt out motors will be rejected as a warranty claim. Normally the weight of the polisher is sufficient.
WARNING! Do not use the polisher with abrasive or rubbing compounds.
4.1. Before each use, check that the bonnet is clean and free of abrasive particles and is undamaged and that the pad rotates freely.
4.2. Apply a small amount of polish/wax evenly over the surface of the bonnet. Do not apply polish directly to the vehicle surface.
4.3. Hold the polisher firmly by the handles and place the polishing face onto the panel to be polished.
4.4. Start the polisher using the red On/Off switch on the handle ensuring that the pad is still in contact with the vehicle panel.
4.5 Move the polisher with broad sweeping strokes over the surface in a criss cross pattern. Do not apply pressure to the polisher when in
use. Work in logical areas and re-apply the polish/wax at intervals during the polish application process. Do not allow the foam pad to
become saturated with polish/wax as this will make polishing more difficult and will reduce pad life.
4.6. Polish/wax should be applied to difficult-to-reach areas by hand.
4.7. Switch Off the polisher before lifting it from the panel when polish application is completed.
4.8. Remove the application bonnet and replace it with the wool bonnet.
4.9. Buff the polish/wax in the same order it was applied. Do not put pressure on the polisher but allow its weight and action to do the job.
4.10 Badly oxidised paint may require several applications. Do not use abrasive compounds.
4.11 If the polish/wax is difficult to buff too much has been applied. This may also cause the bonnet to come off the pad.
WARNING! Do not immerse the polisher in water.
ModelNo: .............................ER150P
Input:...............................230V50Hz
Power: ...................................60W
Speed: ................................3800rpm
Pad Size: ...............................150mm
Vibration ...............................5.2m/s²
CableLength: .............................4mtr
Replacement Bonnet Terry Cloth: ........ ER150P.TB
Replacement Bonnet Synthetic Wool:.....ER150P.WB
5. MAINTENANCE
5.1 Always store the polisher on its side so that the foam pad does not become compressed and/or distorted.
5.2 Remove the bonnet when not in use to allow the foam pad to dry out.
5.3 Clean the bonnet regularly by hand washing with soap and water. DO NOT immerse the foam pad in water. Washing the bonnet is
sufficient.
5.4 If the foam pad requires replacement return the unit to your local Sealey dealer as this is not a user servicable part.
Environmental Protection.
Recycle unwanted materials instead of disposing of
them as waste. All tools, accessories and packaging
should be sorted, taken to a recycle centre and
disposed of in a manner which is compatible with
the environment.
When the product is no longer required, it must be
disposed of in an environmentally protective way.
Rechargeable battery contains nickel cadmium
(NiCad). It is recyclable. Take to your local recycling
centre to be disposed of properly. Do not incinerate
NiCad battery as it may explode when exposed to
fire. Do not attempt to open battery pack.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version ER150P Issue: 2 - 20/10/09

EC DECLARATION
OF CONFORMITY
We the sole importers into the UK, hereby declare that the equipment described below
Description and Function:...............................................................................................................................................
Model/Type:.....................................................................................................................................................................
Manufacturing Date / Serial number (optional).................................................................................................................
Manufacturer's authorised representative within the EC: Jack Sealey Ltd. Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk, IP32 7AR
Conforms to the requirements of the following Directives, as indicated.
2006/42/EC Machinery Directive 2000/14/EC Outdoor Noise Emissions Directive
2006/95/EC Low Voltage Directive 2002/96/EC WEEE Directive
2004/108/EC EMC Directive 2002/95/EC RoHS Directive
93/68/EEC CE Marking Directive 97/23/EC Pressure Equipment Directive
And the following harmonised standard(s):…………………………………………………..................................................
……………………………………………………………………………………………….......................................................
National technical standards and specifications (if applicable):………………………………............................................
……………………………………………………………………………………………….......................................................
Technical file compiled by: Jack Sealey Ltd.
Signed:……………………………………..
Date:………………………………............. Place: Bury St.Edmunds.
Name:…………………………………………
Position:…………………………………....
Being the responsible person appointed by the manufacturer.
Car Polisher 150mm 60W/230V
ER150P
BS EN 60745 part 1: 2006 BS EN 60745 part 2-3: 2007
BS EN 55014 part 1: 2006 + A1: 2009 BS EN 61000 part 6-3: 2007
16-Dec-2009
Steve Buckle
Marketing Director

Item Part No. Description
1 ER150P.01 CASING,LEFT HAND SIDE
2 ER150P.02 CASING,RIGHT HAND SIDE
3 ER150P.03 MOTOR ASSY COMPLETE
4 ER150P.04 COUNTERWEIGHT
5 ER150P.05 POWER CABLE & PLUG
6 ER150P.06 POWER CABLE SLEEVE
7 ER150P.07 USE ER150P.BP(BACKING PAD)
8 ER150P.08 USE ER150P.BP(BACKING PAD)
9 ER150P.09 LINE CARD
10 ER150P.10 MICROSWITCH
11 ER150P.11 BEARING RETAINING PLATE
12 ER150P.12 BEARING
13 ER150P.13 BOLT,LEFT HAND THREAD
14 ER150P.14 CASING SCREW
15 ER150P.15 BOLT
16 ER150P.16 USE ER150P.TB(BONNET)
17 ER150P.17 USE ER150P.WB(BONNET)
18 ER150P.18 TERMINAL BLOCK
19 ER150P.19 TERMINAL BLOCK SCREW
Issue: 1
Date: 09/01/07
Sole UK Distributor,
Sealey Group,
Bury St. Edmunds, Suffolk.
01284 757500 [e-mail] www.sealey.co.uk
01284 703534 Web
e-mail
PARTS LISTING FOR:
CAR POLISHER 150mm 60W/230V
MODEL: ER150P