Sealey SA22.V4 User manual

INSTRUCTIONS FOR
AIR FLAT BED SANDER 165 X 90MM
MODEL NO: SA22.V4
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this
equipment.
WARNING! Disconnect from air supply before changing accessories or servicing.
9Maintain the sander in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9Use in a suitable, clean and tidy work area. Ensure that there is adequate lighting.
9Before each use check abrasive pad for condition. If worn or damaged replace immediately.
9Ensure that the correct abrasive pad size is used.
9 Ensurethattherearenoammableorcombustiblematerialsneartheworkarea.
WARNING! Always wear approved eye or face and hand protection when operating the sander.
9Use face, dust, or respiratory protection in accordance with COSHH regulations.
9Depending on the task, sander noise level may exceed 85dB in which case wear safety ear defenders.
9 Removeillttingclothing.Removeties,watches,ringsandotherloosejewellery.Containand/ortiebacklonghair.
9Wear appropriate protective clothing and keep hands and body clear of working parts.
9 Maintaincorrectbalanceandfooting.Ensuretheoorisnotslipperyandwearnon-slipshoes.
9Keep children and unauthorised persons away from the work area.
9Ensure that workpiece is secure before operating the sander. Never hold a workpiece by hand.
9Check the workpiece to ensure that there are no protruding screws, bolts, nuts, nails, stones, etc.
9Avoid unintentional starting.
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure is 90psi.
9Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are
secure.
9Prolonged exposure to vibration from this sander poses a health risk. It is the owner’s responsibility to correctly assess the potential
hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
8DO NOT use the sander for a task it is not designed to perform.
8DO NOToperatesanderifanypartsaredamagedormissingasthismaycausefailureand/orpersonalinjury.
WARNING! DO NOT sand any materials containing asbestos.
8DO NOT carry the sander by the hose, or yank the hose from the air supply.
8DO NOT force, or apply heavy pressure to the sander. Let the sander do the work.
8DO NOT place air attachments close to your face and do not point at other persons or animals.
8DO NOT operatesanderwhenyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.
8DO NOTusesanderwherethereareammableliquids,solidsorgasessuchaspaintsolventsandincludingwastewipingorcleaning
rags etc.
8DO NOT carry the sander with your hand on the trigger.
8DO NOT direct air from the air hose at yourself or others.
9When not in use disconnect from air supply and store in a safe, dry, childproof location.
1.1. LEAD PAINT WARNING!
Paint once contained lead as a traditional ingredient. Contact with the dust from the removal of such paint is toxic and must therefore be
avoided. The following action must be taken before using the sander on a surface that you suspect may contain lead paint.
User must determine potential hazard relating to age of paint to be removed. (Modern paints do not have lead content).
▲DANGER! Keep all persons and pets away from the work area. The following are particularly vulnerable to the effects of lead paint dust:
Pregnant women, babies and children.
We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Our ref SSP1604)
b)GeneralPurposeHoodedCoveralls(OurrefSSP267L/XL).
c) Latex Gloves (Our ref SSP24).
Take adequate measures to contain the paint dust, flakes and scrapings.
Continue to wear safety equipment as in paragraph 1.2.3. and thoroughly clean all areas when task is complete. Ensure paint waste is
disposed of in sealed bags or containers according to local regulations.
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
Wear eye
protection
Wear ear
protection
Wear a mask Warning!Wear
protective
gloves
SA22.V4|Issue:112/06/18

2. INTRODUCTION
Orbitalatbedsanderwithcounterbalanceddriveshaftforsmoothoperation.Palmtypetriggerwithrubberheadringallowscomfortable,one
handed operation. Suitable for sanding body panels, wood, metals and plastics. This tool is suitable for 115mm roll papers and uses strong
spring clips to attach them to the base plate.
3. SPECIFICATION
Model no: ................................................................. SA22.V4
Pad size: ............................................................ 165 x 90mm
Orbit size:.................................................................... Ø5mm
Free speed:..............................................................8000rpm
Air consumption: .......................................................... 13cfm
Operating pressure: ...................................................... 90psi
Inlet size:...................................................................1/4”BSP
Weight:.......................................................................... 1.9kg
Noisepower/pressure: ......................................... 93/82dB(A)
Vibration/uncertainty: ......................................... 16.5/6.6m/s²
4. PREPARATION FOR USE
4.1. Air Supply
 Recommendedhook-upisshowning.1.
4.1.1. Ensurethesanderairvalve(orthrottle)isinthe“Off”positionbeforeconnectingtotheairsupply.
4.1.2. Youwillrequireanairpressureof90psi,andanairowof5cfm.
WARNING!Ensurethattheairsupplyiscleananddoesnotexceed90psiwhileoperatingthesander.Toohighanairpressureand/
 oruncleanairwillshortentheproductlifeduetoexcessivewearandmaybedangerouscausingdamageand/orpersonalinjury.
4.1.3. Drain the air tank daily. Water in the air line will damage the sander and will invalidate your warranty.
4.1.4. Cleanairinletlterweekly.
4.1.5. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
4.1.6. Theminimumhoseandttingsinternaldiametershouldbe¼”internaldiameter.
4.1.7. Keep hoses away from heat, oil and sharp edges. Check hoses for wear and make certain that all connections are secure.
4.2. Couplings
4.2.1. Vibration may cause failure if a quick connect coupling is connected directly to the air sander. To overcome this, connect a leader hose
(Sealey Part No. AH2R) to the sander. A quick connect coupling may then be used to connect the leader hose to the air line recoil
 hose.Seeg.1&g.2.
5. OPERATION
WARNING! Ensure that you read, understand and apply safety instructions before use.
5.1. Assembly
5.1.1. Open front paper clamp and insert the end of the sanding paper. Release clamp lever to hold paper in place. Repeat with rear clamp,
ensuring that the sanding paper is tight against the sanding pad.
5.1.2. Connect air supply to sander, press the trigger and check that the sander is working correctly.
5.2. Operation
5.2.1. Alwaysuseasandingpaperappropriateforthejob.Workprogressivelyfromcoarsegradestonergrades.DO NOT go from coarse
 toneinonestepasitmaybedifculttoremoveswirlmarksleftbythecoarsegrit.
8DO NOT apply excessive pressure, let the sander do the work for you. Start the sander and bring it to the work surface evenly and
slowly. Move the sander back and forth in overlapping areas. Remove the sander from the work surface before stopping the sander.
Regularly check the sanding paper for wear and always change if cracked or damaged.
8DO NOTallowsandertorunin“idle”foranextendedperiodoftimeasthiswillshortenbearinglife.
6. MAINTENANCE
WARNING! Disconnect sander from air supply before changing accessories, servicing or performing maintenance. Replace or repair
damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
6.1.  Iftheairsupplydoesnothaveanoiler,lubricatethesanderdailywithafewdropsofgoodgradeairtooloil,suchasSealeyATO/500
 orATO/1000,drippedintotheairinletbeforeuse.
6.1.1. Clean the sander after use and change pads when required.
6.1.2. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose connectors. To remedy
check the air supply and follow instructions in Section 4.
b) Grit or gum deposits in the sander may also reduce performance. If your model has an air strainer (located in the area of
the air inlet), remove the strainer and clean it. Flush the sander with gum solvent oil or an equal mixture of SAE 10 oil and
kerosene. Allow to dry before use.
fig. 1
fig. 2
Original Language Version
© Jack Sealey Limited SA22.V4|Issue:112/06/18

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
6.1.3. If you continue to experience problems, contact your local Sealey service agent.
6.1.4. When not in use, disconnect sander from the air supply, clean and store in a safe, dry, childproof location.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
 ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): 16.5m/s²
Uncertainty value (k): 6.6m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission.
We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each
tool.
NB: StatedVibrationEmissionvaluesaretype-testvaluesandareintendedtobetypical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of
Hand Arm Vibration Syndrome.
Health surveillance.
 Werecommendaprogrammeofhealthsurveillancetodetectearlysymptomsofvibrationinjurysothatmanagementprocedurescanbe
modified accordingly.
Personal protective equipment.
 Wearenotawareofanypersonalprotectiveequipment(PPE)thatprovidesprotectionagainstvibrationinjurythatmayresultfromthe
uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and
dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the
Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on
 theHSCwebsitewww.hse.gov.uk-Hand-ArmVibrationatWork.
Original Language Version
© Jack Sealey Limited SA22.V4|Issue:112/06/18