Sealey SA7T User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT:PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE
THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
pWARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to
when using this equipment.
pWARNING! Disconnect from air supply before changing accessories or servicing.
3Maintain the sander in good condition (use an authorised service agent).
3Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will
invalidate the warranty.
3Use in a suitable, clean and tidy work area, free from unrelated materials. Ensure there is adequate lighting.
3Before each use check abrasive pads for condition. If worn or damaged replace immediately.
3Ensure the abrasive pad RPM rating is the same as, or greater than, the RPM rating of the sander.
3Ensure there are no flammable or combustible materials near the work area.
pWARNING! Always wear approved eye or face and hand protection when operating the sander.
3Use face, dust, or respiratory protection in accordance with COSHH regulations.
3Depending on the task, sander noise level may exceed 85dB in which case wear safety ear defenders.
3Remove ill fitting clothing. Remove ties, watches, rings, other loose jewellery and contain and/or tie back long hair.
3Wear appropriate protective clothing and keep hands and body clear of working parts.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Keep children and unauthorised persons away from the working area.
3Check moving parts alignment on a regular basis.
3Ensure workpiece is secure before operating the sander. Never hold a workpiece by hand.
3Avoid unintentional starting.
pWARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 70-90psi
3Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure
that all connections are secure.
3Prolonged exposure to vibration from this sander poses a health risk. It is the owners responsibility to correctly
assess the potential hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
7DO NOT use the sander for a task it is not designed to perform.
7DO NOT operate sander if any parts are damaged or missing as this may cause failure and/or personal injury.
7DO NOT use cloth backed sanding pads. Use only appropriate paper adhesive pads, following pad instructions.
pWARNING! DO NOT sand any materials containing asbestos.
7DO NOT carry the sander by the hose, or yank the hose from the air supply.
7DO NOT force, or apply heavy pressure to the sander, let the sander do the work.
7DO NOT place air line attachments close to your face and do not point the air line at other persons or animals.
7DO NOT operate sander when you are tired, under the influence of alcohol, drugs or intoxicating medication.
7DO NOT use sander where there are flammable liquids, solids or gases, such as paint solvents and
including waste wiping or cleaning rags etc.
7DO NOT carry the sander with your finger on the power lever.
7DO NOT direct air from the air hose at yourself or others.
3When not in use disconnect from air supply and store in a safe, dry, childproof location.
SA7T - 3 - 170902
INSTRUCTIONS FOR:
RANDOM ORBITAL SANDER
Model: SA7T
01284 757500
E-mail: [e-mail]
Web: www.sealey.co.uk
01284 703534
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee is 12
months from purchase date, proof of which will be required for any claim. INFORMATION: For a copy of our latest catalogue and
promotions call us on 01284 757525 and leave your full name and address, including postcode.
Sole UK Distributor, Sealey Group, Bury St. Edmunds, Suffolk.
Item Part No. Description
1SA7T/01 Hex. Screw
2SA7T/02 Flat Washer
3SA7T/03 Wave Washer
4SA7T/04 Balance Nut
5SA7T/05 Spacer
6SA7T/06 Washer
7SA7T/07 Hex. Nut
8SA7T/08 6 Sanding Pad
9SA7T/09 Retaining Ring
10 SA7T/10 Wave Washer
11 SA7T/11Pad Mounting Shaft
12 SA7T/12 Bearing
13 SA7T/13 Wave Washer
14 SA7T/14 Hex. Nut
15 SA7T/15 Random Balance Body
16 SA7T/16 Hex. Screw
16P SA7T/16P Washer
17 SA7T/17 Rotor Shaft
18 SA7T/18 Key
19 SA7T/19 Wave Washer
20 SA7T/20 Bearing
21 SA7T/21 End Plate
22 SA7T/22 Rotor
23 SA7T/23 Rotor Blade
24 SA7T/24 Cylinder
25 SA7T/25 Pin
Item Part No. Description
26 SA7T/26 O-Ring
27 SA7T/27 Retaining Ring
28 SA7T/28 Cap Screw
29 SA7T/29 Cap Screw
30 SA7T/30 Motor Cover
30P SA7T/30P Finger Cover
31 SA7T/31 Motor Gasket
32 SA7T/32 Motor Housing
33 SA7T/33 Plastic Cover
34 SA7T/34 Air Regulator
35 SA7T/35 O-Ring
36 SA7T/36 Retaining Ring
37 SA7T/37 Spring
38 SA7T/38 Valve Ball
39 SA7T/39 Valve
40 SA7T/40 O-Ring
41 SA7T/41 O-Ring
42 SA7T/42 Valve Bushing
43 SA7T/43 Bracket
44 SA7T/44 Screw
45 SA7T/45 Hex. Nut
46 SA7T/46 Screw Washer
47 SA7T/47 Set Screw Nut
48 SA7T/48 Lever
49 SA7T/49 Handle Cover
50 SA7T/50 Inlet Bushing
Original Date: 141200
Issue Date: 291200
Version No: 1
Date Modified: N/A

2. INTRODUCTION & SPECIFICATION
3.1. Air Supply
3.1.1. Ensure the sander air valve (or throttle) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure between 70-90psi, and an air flow according to the specification above.
3.1.3. pWARNING! Ensure the air supply is clean and does not exceed 90psi while operating the sander.
Too high an air pressure and unclean air will shorten the product life due to excessive wear, and may be
dangerous, causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the sander and will invalidate your warranty.
3.1.5. Clean air inlet filter weekly. Recommended hook-up is shown in fig. 1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose diameter should be 1/4 I.D. and fittings must have the same bore dimension.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all
connections are secure.
3.2. Couplings
Vibration may cause failure if a quick change coupling is connected directly to the air sander. To overcome
this, connect a leader hose to the sander. A quick change coupling may then be used to connect the leader
hose to the air line recoil hose. See figs. 1 & 2.
pWARNING! Disconnect sander from air supply before changing accessories, servicing or performing maintenance.
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will
invalidate the warranty.
5.1. If air supply does not have an oiler, lubricate the air sander daily (before and after use), with a few drops of
good quality air tool oil, Sealey ATO/500 or ATO1000, dripped into the air inlet, to prolong life of bearings.
5.2. Clean the sander after use and change pads when required.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air supply. Moisture or restriction in the air pipe. Incorrect size or type of hose
connectors. To remedy check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the sander may also reduce performance. If your model has an air strainer
(located in the area of the air inlet), remove the strainer and clean it. Flush the sander out with gum
solvent oil or an equal mixture of SAE 10 oil and kerosene. Allow to dry before use.
If you continue to experience problems, contact your local Sealey service agent.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean sander and store in a safe, dry, childproof location.
3. PREPARING SANDER FOR USE
4. OPERATING INSTRUCTIONS
5. MAINTENANCE
1.2. LEAD PAINT WARNING!
Paint once contained lead as a traditional ingredient. Contact with the dust from the removal of suchpaint
is toxic and must therefore be avoided. The following action must be taken before using the sander
on a surface that you suspect may contain lead paint.
1. User must determine potential hazard relating to age of paint to be removed (modern paints do
not have lead content).
2. DANGER! Keep all persons and pets away from the working area. The following are particularly
vulnerable to the effects of lead paint dust: Expectant women, babies and children.
3. We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Our ref SSP16EN)
b) PE Coated Hooded Coverall (Our ref SSP266).
c) Latex Gloves (Our ref SSP24).
4. Take adequate measures to contain the paint dust, flakes and scrapings.
5. Continue to wear safety equipment as in (3) above and thoroughly clean all areas when task is
complete. Ensure paint waste is disposed of in sealed bags or containers.
p p
WARNING! Ensure you read, understand and apply safety instructions.
Note: Numbers in brackets refer to item numbers on the parts diagram.
4.1. Assembly
4.1.1. Stretch-fit finger cover (30P) over motor cover (30), not onto random balance body (15). Engage
ridge on finger cover with groove in motor cover.
4.1.2. Remove protective sleeve from sanding pad (8) thread and screw pad into pad mounting shaft (11)
4.1.3. Apply appropriate sanding pad to the backing disc. Use only pads with speed ratings equal to, or higher
than, the speed rating of the sander. DO NOT use cloth backed sanding pads.
4.1.4. Connect air supply to sander and press the control valve lever to check that the sander is working correctly.
4.1.5. The air flow may be regulated by turning the control knob on the side at the head of the handle.
4.2. Operation
The sander is designed to provide a combined rotary and random orbit action.
Always use a grit pad grade appropriate to the job. Work progressively from coarse grades to finer grades.
DO NOT go from coarse to fine in one step as it may be difficult to remove swirl marks left by the coarser grit.
DO NOT apply excessive pressure, let the sander do the work for you. Start the sander and bring the
sanding disc to the the work surface smoothly and slowly. Move the sander back and forth in overlapping
areas. Remove the sanding disc from the work surface before stopping the sander. Regularly check the
sanding pad for wear, always changed a cracked or damaged pad.
DO NOT allow sander to run free for an extended period of time as this will shorten bearing life.
fig. 1
Pad Size . . . . . . . . . . . . . . . . . . . . . .150mm
Thread Size . . . . . . . . . . . . . . . . .5/16UNF
Free Speed . . . . . . . . . . . . . . . . .10000rpm
Operating Pressure . . . . . . . . . . . . . . .90psi
Air Consumption . . . . . . . . . . . . . . . . .4cfm
Air Inlet . . . . . . . . . . . . . . . . . . . . .1/4BSP
Weight . . . . . . . . . . . . . . . . . . . . . . . . . .2kg
Sound Pressure . . . . . . . . . . . . . .85.1bB(A)
Vibration . . . . . . . . . . . . . . . . . . . . . .5.0M/s2
The SA7T has an internally chromed cylinder and precision bearings for super-smooth operation. The sander is
fitted with an air-flow control valve and housing insulation to prevent hand-chill.
We, the sole importer into the UK, declare that the product listed here is in conformity with the
following standards and directives. The construction file for this product is held by the
Manufacturer and may be inspected, by a national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK of
Sealey Power Tools.
Random Orbital Sander
Model: SA7T
98/37/EC Machinery Directive
93/68/EEC Marking Directive
14th December 2000
Declaration of Conformity
Signed by Mark Sweetman
fig. 2
SA7T - 3 - 170902