Sealey BB1502 User manual

1.2 GENERAL SAFETY
Disconnect the polisher from the mains power before changing accessories, servicing or performing any maintenance.
 Replace damaged parts. Use genuine parts only. Unapproved parts may be dangerous and will invalidate the warranty.
 Wear approved safety goggles, ear defenders, appropriate dust mask if polisher generates dust and safety gloves.
 Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain long hair.
 Use the polisher in a suitable work area, keep area clean, tidy and free from unrelated materials, and ensure adequate lighting.
 Maintain correct balance and footing. DO NOT over-reach and ensure the floor is not slippery. Wear non slip shoes.
 Polishing wheels must be securely attached before use, but not over tightened.
 Keep non essential persons away from the working area, use screens if necessary.
 DO NOT operate the polisher if any parts are missing or if the polisher is damaged.
 DO NOT use the polisher for a task it was not designed to perform.
 DO NOT get the polisher wet or use in damp or wet locations.
 DO NOT switch the polisher on whilst the wheel is in contact with the workpiece.
 Avoid polishing dissimilar metals with the same buffing wheel; galvanic corrosion may occur.
1.1. ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other
connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices. A
Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current
Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected
by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a
qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all
connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply
to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty
item repaired or replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug is
damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a)Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b)Connect the BROWN live wire to the live terminal ‘L’.
c)Connect the BLUE neutral wire to the neutral terminal ‘N’.
d)After wiring, check that there are no bare wires, that all wires have been correctly
connected, that the cable outer insulation extends beyond the cable restraint and that the
restraint is tight.
Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.
To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.
1.1.10. Products which require more than 13amps are supplied without a plug. In this case you must contact a qualified electrician to ensure
that a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and
socket with your electrician.
1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use
of 2.5mm² section cable. If an extension reel is to be used outdoors, ensure it is marked for outdoor use.
RECOMMENDED
FUSE RATING: 5AMP (BB1502)
FUSE RATING: 13AMP (BB2002)
INSTRUCTIONS FOR:
BENCH MOUNTING BUFFER/POLISHER
150MM 370W/230V & 200MM 550W/230V
MODEL NO'S: BB1502 & BB2002
1. SAFETY
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
Refer instruction
manual
Wear eye
protection
Wear a mask Wear protective
gloves
BB1502 BB2002 Issue: 1 - 10/12/14
Original Language Version
© Jack Sealey Limited

Model No:........................................................................BB1502
Motor Power: ...................................370W
Supply: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230V
Fuse rating: ...................................... 5A
Axle Diameter: ..................................13mm
No Load Speed : ............................. 2850rpm
Wheel diameter: ................................150mm
Weight: ..........................................9kg
4.1. Installation
4.1.1. Bolt the polisher securely to a workbench using the base securing holes as a template. Check that all assembly nuts and bolts are
secure before powering. DO NOT block the 4 motor ventillation paths through the base.
4.2. Wheel fitting (fig.1)
4.2.1. Place the spacer over the axle shoulder.
4.2.2. "Sandwich" the selected buffing wheel between the clamp rings and secure with the hexagon nut, hand tight. (The axle threaded
ends are handed LH and RH)
4.2.3 Tighten the nuts enough to grip without crushing the buffing wheel. Wheel rotation, in use, will tighten the hexagon nut.
Designed for quick and easy smoothing/polishing of metal and other materials. Efficient 370W (Model BB1502) and 550W (Model BB2002)
motors provide sufficient power for most tasks, while the cast iron base reduces vibration. Supplied with fine and course buffing/polishing
wheels and fitted ASTA approved plug.
 DO NOT touch the workpiece immediately after polishing as it may be very hot.
 DO NOT hold unsecured work in your bare hands, and DO NOT touch the buffing wheel whilst operating, or whilst plugged into the
mains power.
 DO NOT leave the polisher running unattended.
 DO NOT operate the polisher when you are tired or under the influence of alcohol, drugs or intoxicating medication.
 When not in use, switch the polisher off and remove the plug from the power supply.
2. INTRODUCTION
3. SPECIFICATION
Model No:........................................................................BB2002
Motor Power: ...................................550W
Supply: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230V
Fuse rating: ..................................... 13A
Axle Diameter: ..................................16mm
No Load Speed : ............................. 2850rpm
Wheel diameter: ................................200mm
Weight: .........................................10kg
4. ASSEMBLY
RH THREAD END
LH THREAD END
"I/O" On/Off
Switch
M12 (Model No BB1502) M16 (Model No BB2002)
Bufng wheel
Clamp ring
Spacer
Hex nut
RH/LH
Direction of rotation
g.1
BB1502 BB2002 Issue: 1 - 06/01/15
Original Language Version
© Jack Sealey Limited
Motor vent (4 sides)

 WARNING! Before commencing work, ensure you have read, understood, and apply the chapter 1. Safety Instructions
5.1. Plug the polisher into the mains power supply.
5.2. Switch the polisher on and bring the workpiece slowly into contact with the wheel. The safest and best position for contact with the
wheel is between "7-0-clock" and the "8-0-clock" positions in fig.2. DO NOT contact the wheel outside the quadrant "6-0-clock" and
"9-0-clock" positions.
5.3. When completed, unplug the polisher from the mains power supply, and clean the machine ready for next use.
 WARNING! Ensure the polisher is unplugged from the mains power supply before performing any maintenance or service.
6.1. Regularly inspect the buffing wheel. Replace when worn, see fig.1 for details and thead handing.
6.2. Keep the polisher clean and dry. DO NOT use abrasives.
6.3. The machine motor and bearing are sealed units and require no regular maintenance. Should you require assistance, contact your
local Sealey service agent.
5. OPERATION
"6"
"9"
"8"
"7"
g.2
Operator side
Direction of
rotation
6. MAINTENANCE
Buffer Wheel
BB1502 BB2002 Issue: 1 - 06/01/15
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Original Language Version
© Jack Sealey Limited
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or telephone [phone].
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
WEEE Regulations
Dispose of this product at the end of its working life in compliance with the EU Directive on
Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed
of in an environmentally protective way. Contact your local solid waste authority for recycling information.