Sealey SA800.V5 User manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure that Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
WARNING! Disconnect from air supply and dust-free system before changing accessories, servicing or maintenance.
9Maintain the sander in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9Use the sander in a suitable work area. Keep area clean, tidy and free from unrelated materials. Ensure that there is adequate lighting.
9Before each use check abrasive pad for condition. If worn or damaged replace immediately.
9Ensure that there are no flammable or combustible materials near the work area.
WARNING! Always wear approved eye or face protection when operating the sander.
9If dust is generated, use face, dust, or respiratory protection in accordance with COSHH regulations.
9Depending on the task, sander noise level may exceed 85dB, in which case wear safety ear defenders.
9Remove ill fitting clothing. Remove ties, watches, rings and loose jewellery. Contain and/or tie back long hair.
9Wear appropriate protective clothing and keep hands and body clear of working parts.
9Maintain correct balance and footing. Ensure that the floor is not slippery and wear non-slip shoes.
9Keep children and unauthorised persons away from the work area.
9Check moving parts alignment on a regular basis.
9Ensure that the work piece is correctly secured before operating the sander. Never hold a workpiece by hand.
9Check the work piece to ensure that there are no protruding nails, screws, stones, etc.
9Avoid unintentional starting.
WARNING! Ensure that the correct air pressure is maintained and not exceeded.
9Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are secure.
9Prolonged exposure to vibration from these tools poses a health risk. It is the owner’s responsibility to correctly assess the potential hazard,
issue guidelines for safe periods of use and offer suitable protective equipment.
8DO NOT use the sander for a task it is not designed to perform.
8DO NOT operate sander if any parts are damaged or missing as this may cause failure and/or personal injury.
WARNING! DO NOT cut, grind, saw or sand any materials containing asbestos.
8DO NOT carry the sander by the hose, or yank the hose from the air supply.
8DO NOT get the sander wet or use in damp or wet locations. These models are dry sanders only.
8DO NOT operate sander when you are tired or under the influence of alcohol, drugs or intoxicating medication.
8DO NOT use sander near flammable liquids, solids or gases, such as paint solvents and including waste wiping or cleaning rags etc.
8DO NOT leave the sander operating unattended.
8DO NOT carry the sander with your finger on the power lever.
8DO NOT direct air from the air hose at yourself or others.
9When not in use disconnect from air supply and dust-free system, and store in a safe, dry, childproof location.
1.1. LEAD PAINT WARNING!
IMPORTANT! Paint once contained lead as a traditional ingredient. Contact with the toxic dust from the removal of such paint must
therefore be avoided. The following action must be taken before using the sander on a surface that you suspect may contain lead paint.
1.1.1. User must determine potential hazard relating to age of paint to be removed (modern paints do not have lead content).
▲DANGER! Keep all persons and pets away from the work area.
1.1.2. The following are particularly vulnerable to the effects of lead paint dust: Pregnant women, babies and children.
1.1.3. We recommend personal protection by using the following safety items:
a) Paint Spray Respirators.
b) PE Coated Hooded Coverall.
c) Latex Gloves.
1.1.4. Take adequate measures to contain the paint dust, flakes and scrapings.
1.1.5. Continue to wear safety equipment as in section 1.1.3 and thoroughly clean all areas when task is complete.
1.1.6. Seal paint waste in bags or containers for disposal according to local regulations.
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear ear
protection
Wear a mask
150MM PREMIER AIR PALM SANDER/
150MM PREMIER DUST-FREE AIR PALM
SANDER
MODEL NO: SA800.V5 / SA801.V5
SA800.V5, SA801.V5 Issue 2 (H,F) 19/06/2020

2. INTRODUCTION
SA800.V5: Polycarbonate outer housing with soft rubber handgrip reduces chill and vibration. Features adjustable air regulator for additional
control and exhaust mu󰀪er to reduce noise emission. Model No. SA801 features dust-free outlet for use with centralised dust extraction
systems. All models supplied with hook-and-loop pad.
SA801.V5: Polycarbonate outer housing with soft rubber hand grip reduces hand-chill and vibration with an overall weight of 0.7kg. Features
adjustable air regulator for additional control. Exhaust mu󰀪er to reduce noise emission. Dust-free outlet for use with centralised dust
extraction systems. Supplied with dust free hook-and-loop pad.
3. SPECIFICATION
Model No:..............................................................SA800.V5
Air consumption ........................................................... 16cfm
Free speed............................................................. 10000rpm
Inlet size....................................................................1/4”BSP
Operating pressure ....................................................... 90psi
Orbit size..................................................................... Ø5mm
Pad size .................................................................. Ø150mm
Thread size .............................................................5/16”UNF
Noise power/pressure .................................. 100.3/89.3dB(A)
Vibration/uncertainty ........................................ 5.24/1.01m/s²
4. AIR ASSEMBLY
4.1. AIR SUPPLY
4.1.1. Ensure the sander air valve (or throttle is in the “O󰀨” position before connecting to the air supply.
4.1.2. You will require an air pressure and an air flow according to the specification above.
WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the sander.
4.1.3. Too high an air pressure and/or unclean air will shorten the product life due to excessive wear, and may be dangerous, causing
damage and/or personal injury.
4.1.4. Drain the air tank daily. Water in the air line will damage the sander and will invalidate your warranty.
4.1.5. Clean air inlet filter weekly. Recommended hook-up procedure (fig.1).
4.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
4.1.7. The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
4.1.8. Keep hose away from heat, oil and sharp edges. Check hoses for wear and make certain that all connections are secure.
4.2. COUPLINGS
4.2.1. Vibration may cause failure if a quick change coupling is connected directly to the air sander. To overcome this, connect a leader
hose to the sander. A quick change coupling may then be used to connect the leader hose to the air line recoil hose (gs.1 & 2).
5. OPERATION
Part numbers refer to attached Parts List
5.1. USE OF TOOL
WARNING! Disconnect from the air supply before carrying
out any of the adjustments below.
5.1.1. Before each use of tool make sure that the pneumatic system
is not damaged. Damaged parts should be replaced before
use.
5.1.2. Dry the pneumatic system before use.
5.2. SELECT FOR USE WITH BAG OR EXTRACTION
SYSTEM SA801.V5 ONLY
5.2.1. Use exhaust key (46) to push in plunger on top of exhaust
valve (45) to select use: with bag (IN position) or use with
extraction system (OUT position).
5.3. FIT NEW PAD
5.3.1. Push supplied spanner between pad and sander and turn pad until nut is held. Undo nut anticlockwise. Spin on new pad and
tighten clockwise with spanner.
5.4. FIT SANDING DISC
5.4.1. Disc should be placed concentrically. It is recommended to attach to disc the sanding sheet with holes cut out so that the holes
in the disc match the holes in shield. This will increase the e󰀩ciency of removal of dust created during operation.
IMPORTANT! Before attachment of the sanding discs you should check it for damage, DO NOT use damaged sanding discs.
5.5. OPERATION OF THE SANDER
5.5.1. Depress valve lever to start the sander and allow the disk to reach its full speed, before use.
5.5.2. Speed is adjustable using the wheel below the lever.
SA801.V5
Original Language Version
© Jack Sealey Limited
g.3
g.1
g.2
Model No:..............................................................SA801.V5
Air consumption ........................................................... 16cfm
Free speed............................................................. 10000rpm
Inlet size....................................................................1/4”BSP
Operating pressure ....................................................... 90psi
Orbit size..................................................................... Ø5mm
Pad size .................................................................. Ø150mm
Thread size .............................................................5/16”UNF
Vacuum outlet ........................................................... Ø28mm
Noise power/pressure .................................. 100.3/89.3dB(A)
Vibration/uncertainty ........................................ 5.24/1.01m/s²
SA800.V5, SA801.V5 Issue 2 (H,F) 19/06/2020

6. MAINTENANCE
WARNING! Disconnect sander from air supply before changing accessories, servicing or performing maintenance. Replace or repair
damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
6.1. If the air supply does not have an oiler, lubricate the air sander daily with a few drops of good grade air tool oil such as Sealey
ATO/500 or ATO/1000, dripped into the air inlet before use.
6.2. Clean the sander after use and change pads when required.
6.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose connectors. To remedy check the
air supply and follow instructions in Section 3.
b) Grit or gum deposits in the sander may also reduce performance. If your model has an air strainer (located in the area of the air
inlet), remove the strainer and clean it. Flush the sander out with gum solvent oil or an equal mixture of SAE No 10 oil and kerosene.
6.4. Allow to dry before use.
6.5. If problems continue, contact your local Sealey service agent. For a full service contact your local Sealey service agent.
6.6. When not in use, disconnect from air supply, clean sander and store in a safe, dry, childproof location.
Original Language Version
© Jack Sealey Limited
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): .............5.24 m/s²
Uncertainty value (k):............................................1.01 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that
a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures
can be modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the
uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and
maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and
Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSE website
www.hse.gov.uk - Hand-Arm Vibration at Work.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call
our technical team on [e-mail] or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
SA800.V5, SA801.V5 Issue 2 (H,F) 19/06/2020