Sealey SM14.V4 User manual

1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1.2. GENERAL SAFETY
!Familiarise yourself with the applications, limitations and potential hazards of the sander.
"WARNING! Ensure all Health and Safety, local authority, and general workshop practice regulations are strictly adhered to.
"WARNING! Disconnect from the mains power supply before changing accessories, servicing or performing any maintenance.
""WARNING! DO NOT sand any materials containing asbestos.
!Maintain and keep the sander in good condition (use an authorised service agent).
!Check the alignment of moving parts regularly. For safest performance keep the sander clean at all times.
!Before each use check all abrasive attachments for condition. If worn or damaged replace immediately.
!Replace or repair damaged parts. Use recommended parts only. Unauthorised parts are dangerous and will invalidate the warranty.
!Locate the sander in a suitable work area. Keep the area clean, uncluttered and ensure that there is adequate lighting.
!Ensure that the sander is situated on a solid work surface, adequate for supporting the weight of the sander and the workpiece.
!Ensure that there are no flammable or combustible materials near the work area.
!Remove ill fitting clothing, ties and loose jewellery and tie back long hair. Keep hands and body clear of the worktable when operating the sander.
!Maintain correct balance and footing, ensure that the floor is not slippery and wear non-slip rubber soled footwear.
!Wear approved safety eye or face protection, gloves, ear defenders and respiratory protection when operating the sander.
#DO NOT use the sander for any purpose other than that for which it is designed.
#DO NOT get the sander wet or use in damp or wet locations or areas where there is condensation.
#DO NOT operate the sander when you are tired, under the influence of alcohol, drugs or intoxicating medication.
#DO NOT touch the abrasive whilst operating, or whilst sander is plugged into the mains power and avoid unintentional starting.
#DO NOT switch the sander on while the workpiece is in contact with the abrasive and DO NOT leave the sander running unattended.
#DO NOT operate the sander if any parts are damaged or missing as this may cause failure and/or possible personal injury.
#DO NOT allow children or untrained persons to operate the sander. Keep them away from the work area.
#DO NOT remove the safety guard whilst sander is in use.
!When not in use unplug from the mains power supply and make every effort to ensure the sander is childproof.
INSTRUCTIONS FOR:
BENCH-TOP BELT/DISC SANDER
Model: SM14.V4
SM14.V4 - 2- 10/10/06
1.1. ELECTRICAL SAFETY
" WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other
connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices.
A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current
Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected
by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.
You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity at Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.
and use a Portable Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all
connections to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply
to be used and that the plug is fitted with the correct fuse - see fuse rating at right.
1.1.7. DO NOT pull or carry the appliance by the power cable.
1.1.8. DO NOT pull the plug from the socket by the cable.
1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty
item repaired or replaced by a qualified electrician. When an ASTA/BS approved UK
3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation
extends beyond the cable restraint and that the restraint is tight.
Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.
To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.
1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that a
suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician.
1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm2, but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of
2.5mm2section cable.
FUSE RATING 5 AMP
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
Brown
Live
Wire

3.2. Attach a sanding disc (fig 2.A) to the back plate by
removing the self adhesive backing and carefully applying
the disc to the plate.
Note: your model may arrive with a disc already applied.
3.3. Insert table support rod (fig 1.1) into boss below and to left
of disc (fig 2.X) and lock in place with bolt (fig 1.2).
3.4. The angle of the table may be adjusted by loosening locking
nut (6) and positioning the angle gauge (5) accordingly.
3.5. The mitre gauge (fig 2.B) base bar locates in the groove in the table top (fig 1.4).
3.6. Bolt sander to a stable, fireproof bench or table which is strong enough to take the
weight of the sander and the workpiece.
2. TECHNICAL SPECIFICATION
Belt . . . . . . . . . . . . . . .915 x 100mm
Belt Speed . . . . . . . . . . . . .290m/min
Disc Diameter . . . . . . . . . . . .150mm
Disc Speed . . . . . . . . . . . . .1450rpm
Table . . . . . . . . . . . . . .190 x 125mm
Table Tilt . . . . . . . . . . . . . . . . . . .45O
Dust Extraction Port . . . . . . . . .38mm
Motor . . . . . . . . . . . . . . .450W 230V
Weight . . . . . . . . . . . . . . . . . .15.5kg
3. ASSEMBLY & ADJUSTMENT
3.1. Unpack the sander and check contents. Should there be any damaged
or missing parts contact your supplier immediately.
"WARNING! Before each use rotate the sanding disc by hand to check it is undamaged and secure. Remove adjusting keys and
wrenches before turning the sander on. Ensure you wear approved safety goggles, gloves, ear defenders and respiratory protection.
"WARNING! DO NOT switch the sander on whilst the workpiece is in contact with the disc or belt. Keep all guards and holding
screws in place, tight and in good working order. A guard or other part that is damaged should be first checked to ensure that it will
operate properly and perform its intended function before the sander is used, if damaged replace part/s. The safety guards are
mandatory when the sander is used in premises covered by the Health & Safety at Work Act.
4.1. SANDING BELT (fig 2.G).
4.1.1. If the belt does not run centrally on the drums the tracking should be adjusted by turning knob (fig 2.D).
4.1.2. To stabilise the sanding bed, unscrew support rod (E) until it ‘butts’ up to the underside of the sanding belt bed and lock with nut (F).
4.1.3. The sanding belt bed (G) may be rotated through 90
O
, from the horizontal and locked for operating in a vertical position.
4.1.4. To alter the bed angle, remove the end guard by removing bolt (K1) and two screws on underside of guard (fig 2a), withdraw guard (J)
and replace bolt K1.
4.1.5 Loosen the 14mm clamp nut located adjacent to upper pulley, (behind sanding disc at rear). Pull the sanding belt upright and tighten
the lock nut. Fit the sanding table to mount (fig 2a) and adjust to the desired angle. When returning to horizontal position ensure you
replace the guard.
4.2. SANDING TABLE (fig 1.4).
4.2.1. The table may be tilted through 45
O
by loosening thumb screw (6) which clamps the angle quadrant (5).
4.2.2. When operating sanding bed (fig 2.G) in the vertical position, mount table (fig 1.4) at the foot of the belt.
a. Remove table assembly and support rod (1). Loosen hex nuts on the underside of table holding table racket (7) steady, and remove bolt form
angle quadrant (5) just under the table at point (S). Align the head of angle quadrant (5) with the inner screw hole on the underside of the
table and secure with bolt.
b. Insert table support rod (1) into rear mounting hole and fix with locking bolt.
c. Align table as required and tighten all hex nuts and bolts.
4. OPERATING INSTRUCTIONS
5. OPERATING INSTRUCTIONS
6. DECLARATION OF CONFORMITY
Declaration of Conformity We, the sole importer into the UK, declare that the product listed here is
in conformity with the following standards and directives.
The construction file for this product is held by the Manufacturer and may be inspected, by a national authority,
upon request to Jack Sealey Ltd. For Jack Sealey Ltd. Sole importer into the UK of Sealey Quality Machinery.
BENCH TOP BELT/DISC SANDER
Model SM14.V4
73/23/EEC Low Voltage Directive
89/336/EEC EMC Directive
98/37/EC Machinery Directive
93/68/EEC CE Marking Directive
Signed by Steve Buckle 11th October 2006
fig 2
fig 1
""WARNING! Disconnect sander from the electrical supply before performing any service or maintenance.
5.1. Keep the sander clean and replace a worn or damaged sanding belt or disc.
5.2. To change sanding belt remove the bottom guard plate of belt bed. End guard and stop may remain in place.
5.3. Push belt tension lever (fig 2.C) fully to the right. Remove old belt. Place new belt over the two drums (note
direction arrows on the inside of the belt). Move the tension lever back to the left. Replace bed guard and
adjust belt tracking if necessary.
5.4. Replace sanding disc pad. Remove table and disc guard. Peal off of pad, and stick new pad in place.
5.5. Periodically lubricate the drive bearings. DO NOT lubricate motor bearing. The motor is a sealed unit.
5.6. To change the drive belt inside cover (fig 3.Z), remove disc guard (Y) and sanding pad from disc (A). Undo central screw in disc and the
back hex screw by inserting long hex key through access hole in top of guard (M). Remove disc (H). Remove belt cover (Z) and replace
belt. Re-assemble unit.
fig 3
01284 757500
01284 703534 [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
email
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our catalogue and latest promotions call us on 01284 757525 and leave your full name, address and postcode.
SM14.V4 - 2 - 10/10/06
REMOVE SCREWS X 2 TO
REMOVE END GUARD J.
fig 2a
K1
TABLE
MOUNT