Sealey SBS260 User manual

INSTRUCTIONS FOR
VARIABLE SPEED BELT SANDER 260W
MODEL NO: SBS260
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. Electrical Safety
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all
electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products. You may obtain an RCD by contacting your local Sealey dealer.
If the sander is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance
Test) tested.
Electrical safety information, it is important that the following information is read and understood
9Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
9Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure
9Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the
correct fuse - see fuse rating in these instructions.
8DO NOT pull or carry the appliance by the power cable.
8DO NOT pull the plug from the socket by the cable. Remove the plug from the socket by maintaining a rm grip on the plug.
8DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or replaced immediately by a
qualied electrician.
9 This product is tted with a BS1363/A 13 Amp 3 pin plug.
If the cable or plug is damaged during use, switch the electricity supply and remove from use.
Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualied electrician.
Class II products are wired with live (brown) and neutral (blue) only are marked with the Class II symbol;
A) Connect the BROWN live wire to the live terminal ‘L’.
B) Connect the BLUE neutral wire to the neutral terminal ‘N’.
C) After wiring, check that there are no bare wires and ensure that all wires have been correctly connected.
Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
DO NOT connect either wire to the earth terminal.
Sealey recommend that repairs are carried out by a qualied electrician.
1.2. General Safety
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to
when using this equipment.
WARNING! Disconnect from power supply before changing accessories or servicing.
9Maintain the sander in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9Use in suitable clean and tidy working area, free from unrelated materials and ensure there is adequate lighting.
9 Before each use check abrasive belt for condition. If worn or damaged replace immediately.
9Use only the correct size and type of sanding belt with this sander.
9Ensure there are no flammable or combustible materials near the work area.
WARNING! Always wear approved eye or face and hand protection when operating the sander. Use face, dust, or respiratory
protection in accordance with COSHH regulations.
9Remove ill fitting clothing. Remove ties, watches, rings, other loose jewellery and contain and/or tie back long hair.
9 Wear appropriate protective clothing and keep hands and body clear of working parts.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9Keep children and unauthorised persons away from the work area.
9Check moving parts alignment on a regular basis.
9Ensure workpiece is secure before operating the sander. Never hold a work piece by hand.
9Check the work piece to ensure there are no protruding screws, bolts, nuts, nails, rivets, etc.
9Avoid unintentional starting.
9Keep power lead away from heat, oil and sharp edges.
9Prolonged exposure to vibration from this sander poses a health risk. It is the owner’s responsibility to correctly assess the potential
hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
SBS260 | Issue 3 05/04/17
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear ear
protection
Wear safety
footwear
Wear protective
clothing
Wear a mask
Recommended fuse rating
3 Amp

8DO NOT use the sander for a task it is not designed to perform.
8DO NOT operate sander if any parts are damaged or missing as this may cause failure and/or personal injury.
WARNING! DO NOT sand any materials containing asbestos.
8DO NOT force, or apply heavy pressure to, the sander, let the sander do the work.
8DO NOT switch the sander on whilst the belt is in contact with the work piece.
8DO NOT operate sander when you are tired or under the influence of alcohol, drugs or intoxicating medication.
8DO NOT use sander where there are flammable liquids, solids or gases such as paint solvents and including waste wiping or cleaning
rags etc.
8DO NOT carry the sander with your finger on the power lever.
9When not in use store in a safe, dry, childproof location.
1.3. Lead Paint Warning!
Paint once contained lead as a traditional ingredient. The dust from the removal of such paint is toxic if ingested/inhaled and must,
therefore, be avoided. The following actions must be taken before using the sander on a surface that you suspect may contain lead
paint.
1. User must determine potential hazard relating to age of paint to be removed. (Modern paints do not have lead content).
2. DANGER! Keep all persons and pets away from the work area. The following persons are particularly vulnerable to the effects of
lead paint dust: Expectant women, babies and children.
3. We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Sealey ref. SSP1699)
b) PE Coated Hooded Coverall (Sealey ref. SSP265-L).
c) Latex Gloves (Sealey ref.SSP24).
4. Take adequate measures to contain the paint dust, flakes and scrapings.
5. Continue to wear safety equipment as in (3) above and thoroughly clean all areas when task is complete. Ensure paint waste is
disposed of in sealed bags or containers and according to local Authority guidelines.
2. INTRODUCTION
Compact lightweight design, ideal for use in body shops and reaching inaccessible areas. Sanding arm angle can be adjusted by up to 60° to
achieve better access to intricate areas. Variable speed power control. Push to lock and release sanding arm for easy belt changing. Includes a
detachable exhaust, making it use able with extraction systems.
3. SPECIFICATION
Model no: .................................................................SBS260
Belt size: ............................................................ 12 x 456mm
Motor power: .................................................................260W
Supply:...........................................................................230V
No load speed:..................................................772-1200rpm
Weight:........................................................................ 1.15kg
4. OPERATION
4.1.  Fittingandremovingsandingbeltsrefertog.1
4.1.1. Unplug the power lead before changing belts. Remove dust extraction port if tted. Push the straight arm against a hard object, until it
clicks into its retracted position, see g.2A.
4.1.2. Slide the belt onto the rollers, see g.2B. Make sure the arrows on the inside of the belt face the same direction as those on the
housing.
4.1.3. Press the belt tensioning button, see g.2.C and the belt will tighten.
4.1.4. Removal of the belt is the reverse of instructions 4.1.1. to 4.1.3.
4.2. Switching on and off
4.2.1. To switch on/off use switch, see g.1-1.
4.3. Variablespeedcontrolseeg.1-2
4.3.1. The variable speed control allows the speed to be matched to the material being worked on. Use a low speed when using a ne grit to
work upon ceramics or plastics or when removing paint or varnish. Use a high speed, when using a coarse grit belt or when removing
a lot of material.
4.3.2. There are 6 speed settings 1 (low) to 6 (high).
1. On/Off switch
2. Variable speed control knob
3. Handle
4. Angle lock screw
5. Belt tensioning button
6. Straight arm
7. Sanding belt
8. Dust extraction port
g.1
SBS260 | Issue 3 05/04/17
Original Language Version
© Jack Sealey Limited

4.4. Belt arm angle adjustment
4.4.1. Unplug the power lead. Loosen the angle lock screw, see g.1-4 by
turning it anticlockwise, see g.3.
4.4.2. Pivot the belt arm, see g.1-6, to the desired angle.
4.4.3. Tighten the angle lock screw, by turning it clockwise, see g.3.
4.5. Connecting to a vacuum cleaner or dust collector
4.5.1. Remove the dust extraction port, see g.1-8 when a dust collector or
vacuum cleaner is not connected to the sander.
WARNING! Never insert your nger into the nozzle.
4.5.2. Install the dust extraction port, see g.1-8, onto the sander,
see g.4A. Make sure the extraction port has a rm grip on the
sander.
4.5.3. Connect the hose of the vacuum/dust collector onto the dust extraction port. Note: the I/D of the hose is 32mm (1.25”).
4.6. Belt Preparation
To ensure full exibility, and to prolong working life, the belt must be “bedded in”
4.6.1. Fit new belt ensuring the direction of travel is correct, and the belt join is NOT on the nose roller. Tension belt.
4.6.2. Operate the tool without a load applied at half speed for around 10 seconds, then increase to full speed for a further 10 seconds.
4.6.3. Finally, at a slow operating speed, using a piece of scrap material, apply light pressure to the belt where it runs over the “shoe”.
Increase the operating speed steadily to maximum for a few seconds, then stop.
4.7. Sanding
4.7.1. Make sure the sander is not already touching the work piece when the sander is turned on or off, otherwise a poor sanding
nish, damage to the belt or loss of control of the tool may result.
g.2 g.3
g.4
SBS260 | Issue 3 05/04/17
Original Language Version
© Jack Sealey Limited

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Sole UK Distributor, Sealey Group.
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk.
IP32 7AR
www.sealey.co.uk
[e-mail]
01284 757500
01284 703534
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or telephone [phone].
5. MAINTENANCE
WARNING! Before performing any maintenance disconnect the sander from the power supply.
5.1. All maintenance should only be carried out by an authorised Sealey service agent.
5.2. Cleaning
5.2.1. Blow clean with compressed air. Always wear eye protection and dusk masks when using compressed air to clean the sander.
5.2.2. Ventilation holes and switch assemblies need to be kept clean.
5.2.3. DO NOT use chemicals to clean the sander.
5.2.4. When not in use clean and store in a safe, dry, childproof location.
SBS260 | Issue 3 05/04/17
Original Language Version
© Jack Sealey Limited
WEEE Regulations
Dispose of this product at the end of its working life in compliance with the EU Directive on
Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed
of in an environmentally protective way. Contact your local solid waste authority for recycling information.