Sealey RE230 User manual

STRUT & SPRING COMPRESSING STATION
MODEL: RE230
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
INSTRUCTIONS FOR:
s s
DANGER! Stop compressing the spring before the coils touch.
pWARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using
this equipment.
pWARNING! Wear approved safety eye protection (standard spectacles are not adequate).
7DO NOT operate spring compressor if parts are damaged or missing as this may cause failure and/or personal injury.
7DO NOT force the spring compressor to achieve a task it was not designed to perform.
7DO NOT allow untrained persons to use the spring compressor.
3Familiarise yourself with the applications, limitations and potential hazards of the spring compressor.
3Maintain the spring compressor in good condition. Replace or repair damaged parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
3Keep the work area clean, uncluttered and ensure there is adequate lighting.
3Keep hands and body clear of the spring when operating the spring compressor.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Remove ill fitting clothes. Remove ties, watches, rings, other loose jewellery. Contain and/or tie back long hair.
3Wear appropriate protective clothing.
3When not in use clean and store the spring compressor in a safe, dry, childproof location.
1. SAFETY INSTRUCTIONS
2. TECHNICAL SPECIFICATION
Maximum Spring Load . . . . . . . . . . .1000kg Yoke Travel . . . . . . . . . . . . . . . . .335mm
Spring Diameter . . . . . . . . . . . . .102-254mm
3.1 1000kg Foot-operated hydraulic unit. Quicker and easier than using ratchet driven spring compressors. Spring hooks
are multi-adjustable allowing the compressor to cover a wide range of spring diameters and lengths.
3. INTRODUCTION
RE230 - 2 - 310805
4. ASSEMBLY
4.1 The RE230 requires minimal assembly before use.
4.2 Attach the brackets to the base of the RE230 (Fig 1. Be sure the
brackets are fixed securely to the base as they provide stability and will
be used to secure the unit to the floor.
4.3 Assemble the main foot pedal and secure with the screw provided (Fig 2).
4.4 Lower the strut support onto the upright section and fasten to the ram
head using the pin and circlip provided (Fig 3).
4.5 Lower the upper strut support/spring clasp assembly onto the upright
section. Select the required height and fix in position using the pins,
circlips and split pins provided (Fig.4).
Fig 2 Fig 3 Fig 4
Fig 1

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
Sole UK Distributor,
Sealey Group, Bury St. Edmunds, Suffolk.
01284 757500 [e-mail] www.sealey.co.uk
01284 703534 e-mail Web
5. INSTRUCTIONS FOR USE
5.1 To compress a strut removed from a vehicle.
5.2 If necessary, lower the strut support (Fig 5C) by operating the valve
release pedal (Fig 5F), to allow compression of as many windings as possible.
5.3 Place the strut in the compressor as shown in Fig.6. Now fit the retainer
(Fig 5D) onto the damper shaft and tighten.
5.4 Arrange the spring clasp assembly (Fig 5B) to ensure the hooks (Fig 5A) have
a stable hold on one coil of the spring (close to the top of the strut) and
tighten all fixings.
5.5 Gradually compress the spring by pumping the foot pedal (Fig 5E) being
sure that the spring and strut remain securely held at all times.
3Ensure the clasp and the body of the compressor are correctly aligned
at all times during spring compression. For conical springs, the centre
line of the spring should remain parallel to the compressor body.
s s
DANGER! Stop compressing the spring before the coil windings touch.
You need only compress the spring until the strut top plate is free from the
spring.
5.6 When the spring is sufficiently compressed, remove the spring seat.
5.7 Allow the spring to gradually decompress by carefully operating the valve
release pedal.
5.8 When the spring is fully decompressed, the hooks can be
removed and the shaft retainer released.
A
B
C
D
E
Fig 5
Fig 6
F
RE230 - 2 - 310805
4.6 The RE230 must now be fixed securely to the ground in order to ensure the safety of the user.
Holes are to be found in the brackets, which allow the unit to be secured by way of masonry bolts or sinking pins into
concrete.
p WARNING! Whichever method is used, ensure the unit is adequately fixed
and cannot topple.
6. MAINTENANCE
6.1 Before each use, check the compressor to ensure it is not
damaged or worn. If in any doubt DO NOT use the unit. Remove
it from service immediately and contact your local Sealey dealer
for advice/repairs.
6.2 Refilling the hydraulic system with oil is rarely necessary but the
level should be checked in the event of a loss of performance. To
check oil level, ensure the ram is fully lowered, remove filler plug and
check that level is within 10mm of filler hole. Add hydraulic jack oil if
necessary.
NOTE:
Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL.
p p
WARNING: DO NOT use brake fluid, or any fluid other than
hydraulic jack oil as this will cause serious damage to the
jack and will invalidate the warranty!
We, the sole importer into the UK, declare that the product listed here is in conformity with the following
standards and directives.
For Jack Sealey Ltd. Sole importer into the UK of Sealey Professional Tools.
STRUT & SPRING COMPRESSING
STATION
Model: RE230
98/37/EC Machinery Directive
93/68/EEC CE Marking Directive
29th November 2004
Signed by
Mark Sweetman
7. DECLARATION OF CONFORMITY
The construction file for this product is held by the Manufacturer and may be inspected, by a national authority,
upon request to Jack Sealey Ltd.