FAR RAC 180 User manual

6Date 01-2016 Revisione - 13
Ø3,1
11,2
Ø2,7
10
1
1
Ø C = 1,43 717006 B = 13
71345507
Ø A = 8,3
710859
Ø C = 1,7 ÷ 2,1 717001 B = 13
71345507
Ø A = 8,3
710859
Ø C = 2,15 ÷ 2,4 717002 B = 13
71345507
Ø A = 8,3
710859
Ø C = 2,6 717003 B = 13
71345507
Ø A = 8,3
710859
Ø C = 2,9 ÷ 3 717004 B = 13
71345507
Ø A = 8,3
710859
Ø C = 3,5 717005 B = 13
71345507
Ø A = 8,3
710859
TAMP Acc. Ø 3,2
Ø C = 2,1
717002 B = 13
71345507
Ø A = 8,3
710859
TAMP Acc. Ø 4
Ø C = 2,6
717003 B = 13
71345507
Ø A = 8,3
710859
B
ØA
Ø1,9
7
Ø3,4
12,5
Ø2,7
10
Ø C
Ø3,1
11,2
Ø2,25
8,5
14
Ø 4

7Revisione - 13 Date 01-2016
TAMP Acc. Ø 4,8
Ø C = 2,9
717004 B = 13
71345507
Ø A = 8,3
710859
MULTIFAR Inox. Ø 3,2
Ø C = 2,15
717002 B = 13
71345507
Ø A = 8,3
710859
MULTIFAR Inox. Ø 4
Ø C = 2,6
717003 B = 13
71345507
Ø A = 8,3
710859
MULTIFAR Inox. Ø 4,8
Ø C = 3,2
717004 B = 13
71345507
Ø A = 8,3
710859
Ø C = 1,80 ÷ 2,15 717001 B = 13
71345507
Ø A = 8,3
710859
Ø C = 2,6 717003 B = 13
71345507
Ø A = 8,3
710859
Ø C = 3,2 717004 B = 13
71345507
Ø A = 8,3
710859
Ø C = 3,4 717005 B = 13
71345507
Ø A = 8,3
710859
B
ØA
1
1
1
Ø3,4
12,5
Ø3,4
12,5
Ø3,1
11,2
Ø2,7
10
1
Ø3,4
12,5
Ø C
Ø2,25
8,5
Ø3,1
11,2
14
Ø 4

GB
12 Date 01-2016 Revisione - 13
RAC 180
RAC 180
INSTRUCTIONS FOR USE I
INDEX
GUARANTEE ............................................................................. 12
SAFETY MEASURES AND REQUIREMENTS........................12
TOOL IDENTIFICATION .......................................................13
MAIN COMPONENTS..........................................................13
TECHNICAL DATA ...............................................................13
HOW TO USE YOUR RIVETING TOOL.................................14
MAINTENANCE AND CHANGE OF SIZE...............................14
TOOPING UP THE OIL-DYNAMIC CIRCUIT.........................15
DISPOSAL OF THE RIVETING TOOL ......................................... 15
SAFETY MEASURES AND REQUIREMENTS
CAUTION!!!
All the operations must be done in conformity
with the safety requirements, in order to avoid
any consequence for your and other people’s
security and to allow the best tool work way.
t3FBEUIFJOTUSVDUJPOTDBSFGVMMZCFGPSFVTJOHUIFUPPM
t'PSBMMNBJOUFOBODFBOEPSSFQBJSTQMFBTF DPOUBDU
FAR s.r.l. authorized service centers and use only
original spare parts. FAR s.r.l. may not be held liable
for damages from defective parts caused by failure
to observe what above mentioned (EEC directive
85/374).
The list of the service centres is available on our website
http://www.far.bo.it ( Organization )
t5IFUPPMNVTUCFVTFEPOMZCZFYQFSUXPSLFST
t"QSPUFDUJWFWJTPSBOEHMPWFTNVTUCFQVUPOXIFOVTJOH
the tool.
t6TFFRVJQNFOUSFDPNNFOEFEJOUIFNBJOUFOBODFDIBQUFS
to do any maintenance and/or regulation of the tool.
t'PSUPQQJOHVQUIFPJMXFTVHHFTUVTJOH POMZGMVJETJO
accordance with the features specified in this working book.
t*GBOZESPQPGPJMUPVDIFTZPVSTLJOZPVNVTUXBTIXJUI
water and alkaline soap.
t5IFUPPMDBOCFDBSSJFEBOEXFTVHHFTUQVUUJOHJUJOUPJUTCPY
after using.
t 5IFUPPMOFFETBUIPSPVHITJYNPOUIMZPWFSIBVM
t 3FQBJSJOHBOEDMFBOJOHPQFSBUJPOTNVTUCFEPOFXIFOUIF
tool is not fed.
t *GJUJTQPTTJCMFXFTVHHFTUBTBGFUZCBMBODFS
t *GUIF"XFJHIUFEFNJTTJPOTPVOEQSFTTVSFMFWFMJTNPSFUIBO
70 dB (A), you must use some hearing protections (anti-noise
headset, etc.).
t 5IFXPSLCFODIBOEUIFXPSLTVSGBDFNVTUCFBMXBZTDMFBO
and tidy. The untidy can cause damages to people.
t %POPUBMMPXVOBVUIPSJ[FEQFSTPOTUPVTFUIFXPSLJOHUPPMT
t .BLFZPVTVSFUIBUUIFDPNQSFTTFEBJSGFFEJOHIPTFTIBWF
the correct size to be used.
t %POPUDBSSZUIFDPOOFDUFEUPPMCZQVMMJOHUIFIPTF5IFIPMF
must be far from any heating sources or from cutting parts.
t ,FFQUIFUPPMTJOHPPEDPOEJUJPOTEPOPUSFNPWFFJUIFSTBGFUZ
parts or silencers.
t "GUFSSFQBJSJOHBOEPSBEKVTUJOHNBLFTVSFZPVIBWFBMSFBEZ
removed the adjusting spanners.
t #FGPSFEJTDPOOFDUJOHUIFDPNQSFTTFEBJSIPTFGSPNUIFUPPM
make sure that there is no pressure in the hose.
t 5IFTFJOTUSVDUJPOTNVTUCFDBSFGVMMZGPMMPXFE
WARNING!
Before using the tool, assemble the protection bottom
supplied with the tool, as indicated in the picture below.
FAR has no responsibility for any damages on the tool,
personsorthingscausedbylackoftheprotectionbottom.
GUARANTEE
FAR riveting tools are covered by a 12-month warranty. The
tool warranty period starts on the date of delivery to the
buyer, as specified in the relevant document. The warranty
covers the user/buyer provided that the tool is purchased
through an authorized dealer and only if it is used for the
purposes for which it was conceived. The warranty shall
not be valid if the tool is not used or maintained as specified
in the instruction and maintenance handbook. In the event
of defects or failures, FAR S.r.l. shall undertake solely to
repair and/or replace the components it judges to be faulty.

13
GB
Revisione - 13 Date 01-2016
RAC 180
305
57
Ø 22
Ø 130
302
Ø 60
G
E
D
A
H
BC
F
I
RAC 180
RAC 180
TOOL IDENTIFICATION
The riveting tool RAC 180 is identified from a marking that
showscompanynameandaddressofmanufacturer,designation
of the tool, CE. Always refer to the information on the riveting
tool when requesting technical service.
TECHNICAL DATA
t 8PSLJOHQSFTTVSF ......................................................6 BAR
t .JOJOUEJBNPGUIFDPNQSFTTFE
air feeding hose ................................... min. diam = 8 mm
t "JSDPOTVNQUJPOQFSDZDMF .........................................5,4 Nl
t .BYJNVNGPSDF ............................................6 BAR - 10526 N
t 8FJHIU ..................................................................2,050 Kg
t 8PSLJOHUFNQFSBUVSF.............................................-5°/+50°
t 3PPUNFBOTRVBSFJOUPUBMBDDFMFSBUJPOGSFRVFODZ"D
to which the arms are subjected............................5,7 m/s2
t A-weighted emission sound pressure level ...............75,5 dBA
t Peak C-weighted instantaneous sound pressure .......<130 dBC
t A-weighted sound power.............................................93 dBA
AIR FEED
The air feed must be free from foreign bodies and humidity
in order to protect the tool from premature wear and tear of
the components in movement, therefore we suggest to use a
lubrificator group for compressed air.
MAIN COMPONENTS
A)................................................................................. Nozzle
B)............................................................Balancer connection
C)....................................................................Nails container
D).......................................................................Suction valve
E) ....................................................... Tensile strenght button
F) ........................................................................Oil tank plug
G)................................................ Compressed air connection
H)............................................. Head carring nozzle ø 22 mm
I)................................................................Protection bottom
Company name and
address
Designation of the tool
Serial number

GB
14 Date 01-2016 Revisione - 13
RAC 180
WARNING!
Desconnect air feed when performing those
operations.
HOW TO USE YOUR RIVETING TOOL (fig. f1-f2)
After the clamping, the sheared nail is piped by the riveting
tool and ejected from the back into the special container (C).
By swinging the valve (D) you can adjust the suction power.
By the suction nail system, the rivet remains in the nozzle also
turning over the head of the riveting tool downwards: this detail
increases a lot the usefulness of the riveting tool.
Do not keep the rivet with your ngers!
When the container (C) is full of nails do not use the riveting
tool.Disconnectthetool,unscrewthecontainer(C)and empty it.
DO NOT DISPERSE ANY NAIL!
Screw the container and start again to work.
C
D
WARNING!
Do not remove the container (C) during the
riveting operation, as the nail ejection can cause
damages to the worker or to persons who are
nearby the work surface.
f1
f2
MAINTENACE AND CHANGE OF SIZE (fig. f3-f4-f5-f6)
5IFFYUFOEFEVUJMJ[BUJPOPGUIFSJWFUJOHUPPMDBODBVTFUIFTMJQQJOH
of the clamps on the nail due to the deposited impurities.
For this reason, it is necessary to lubricate the clamps after
having cleaned them. However, if clamps are worn out and
as a consequence their working is jeopardized, replace them.
First remove the head which carries the nozzle (H), by means
of a standard spanner of 27 mm. Then, by using two standard
spanners of 11 mm and 16 mm, remove the chuck (I) and
FYUSBDUUIFDMBNQT(L).
When replacing the nozzle (A), we recommend to use a
12-mm standard spanner and fit the removed nozzle in the
proper housing located on the bottom of your riveting tool, in
order to avoid losing the nozzle.
f3
f4
H
27 mm
16 mm
11 mm
I

15
GB
Revisione - 13 Date 01-2016
RAC 180
A
12 mm
L
f5
f6
TOPPING UP THE OIL-DYNAMIC CIRCUIT (fig. f7)
You need to top up the oil-dynamic circuit after a long period of
work, when you note a power loss.
Puttherivetingtool(DWELLANDNOTFED)inahorizontalposition
and remove the plug (F), by means of a 5 mm Allen wrench
(equippedwiththerivetingtool);duringthisoperation,checkthe
oillevelinordertoavoidanyoverflowing.Then,slowlypourtheoil
HLP 32 cSt into the bellows container (M) which shall be
screwed to its seat on the plug (F). While keeping the riveting
tool in a horizontal position and starting air feeding, push
the tensile strength button and make the riveting tool carry
out some cycles until air bubbles inside the container (M)
stop coming out. This condition indicates that the topping up
of the oil has fully been achieved. At this point stop the air
feeding and, while keeping the riveting tool in a horizontal
position, unscrew and close up the container (M) and
the plug (F).
WARNING: it is very important to follow the about mentioned
instructions and use gloves. If you need to empty fully the
hydraulic circuit, you must put the oil in a suitable container and
contact a Company that is authorized to discharge any waste.
ATTENTION!
Before disconnecting the compressed air hose,
make sure that it is not under pressure!
ATTENTION: Make sure that the oil filler cap ( F )
is tightened at a torque corresponding to Min. 5
Nm ÷ Max. 8 Nm.
We recommend to use oil HLP 32 cSt or similars.
F
M
f7
DISPOSAL OF THE RIVETING TOOL
Follow the prescriptions of the national laws for
disposing of the riveting tool.
After disconnecting the tool from the pneumatic
system, disassemble and split all the components
accordingto the material:steel,aluminium,plastic
material, etc.
Thenproceedto scrap the materials in accordance
with current laws.
min. 5 Nm
max. 8 Nm

37Revisione - 13 Date 01-2016
RAC 180 GB
002 712716 1 Body cover
003 710300 1 Gasket OR 020
004A 710837 1 Screw TE M9 x 20 A
005 710920 1 Gasket OR 2-337
006 720815 1 Pneumatic piston
007A 710836 1 Washer A
008 710860 1 Rod
009A 710829 1 Shock absorber A
010 710915 1 Gasket OR 2-124
011 710931 1 Gasket OR 614
012 710856 1 Rod guide connector
013 710390 1 Gasket B-075047
014 711827 1 Gasket TTS-12-19-5,7 / L
015 710914 1 Gasket OR 2-116
017 710402 1 Seeger ring 22 UNI 7437
018 710922 2 Gasket OR 018
019 712268 1 Spring guide plug
020 710905 1 Seeger ring 11 UNI 7437
021 710258 1 Gasket OR 5-612
022 710822 1 Valve piston
024 710916 2 Gasket OR 2-015
025 710841 1 Coil
026 710853 1 Springs
027B 710823 3 Cage B
028B 710921 3 Gasket OR 2-115 B
029B 710840 1 Valve spacer B
031 720811 1 Riveting tool body
032 710350 1 Gasket OR 2-109
033 711304 1 Silencer 1/4"
034 710906 1 Washer 400-020-4490
035 710839 1 Oil tank plug
038 710909 1 Connector 2023 - 1/4"- 1/4"
041 710838 1 Out put connector
042 710824 1 Push button
043 710919 1 Gasket OR 2-004
044 710847 1 Valve body
045 710528 2 Gasket OR 008
046 710848 1 Valve piston
047 710918 1 Gasket OR 2-005
048 710385 4 Gasket OR 2-006
049 710842 1 Suction regulation knob
050 720812 1 Handgrip
054 710816 1 Oil-dynamic cylinder
055 717004 1 Nozzle for rivet ø 4,8 Cu / Steel
056 710843 1 Sleeve carrying nozzle
057 710859 1 Clamps holding cone
058 71345507 3 High-performance clamps
059 710849 1 Clamps opener
060E 710819 1 Nails container E
061G 710834 1 Suction sleeve G
062 710102 1 Gasket OR 113
063G 710858 1 Cone holder G
064G 710832 1 Expeller extension G
065 710854 1 Balancer hook
066 710917 1 Gasket OR 2-118
067 710855 1 Sleeving gasket
068 710577 1 Gasket B-086055
069 710908 1 Washer
070C 711973 1 Seeger ring AV 16 C
071C 710845 1 Stop ring C
072 710901 1 Gasket B-102070
073C 710821 1 Anti-extrusion ring C
074 712281 1 Piston
075D 710852 1 Spring D
076D 710851 1 Spring D
077 710850 1 Spring guide plug
078 710818 1 Container connector
079 717006 1 Nozzle for rivet ø 2,4
080 717001 1 Nozzle for rivet ø 2,5 ÷ 3,4
No. CODE Q.ty DESCRIPTION KIT
081 717002 1 Nozzle for rivet ø 4
082 717003 1 Nozzle for rivet ø 4,8 All.
083 717005 1 Nozzle for rivet ø 6 / 6,4
084 721387 1 Oil container
085 711092 1 Wrench 5 mm
086B 711158 1 Spring B
087E 711136 1 Air conveyor E
088 711305 1 Connector 1631-01 - 1/4"
089F 710186 1 Gasket OR 010 F
090F 711401 1 End bush F
095 711974 1 Seeger ring JV 22
096 711736 1 Protection bottom
097 712162 1 Outside silencer protection
098 710831 1 Tube ø 8 x 7
099 712117 1 Washer
100 712133 1 Rotating connector
KIT
No. CODE Q.ty DESCRIPTION
KITA 740837 Screw stem kit
004A 710837 1 4DSFX5&.Y
007A 710836 1 Washer
009A 710829 1 Shock absorber
KITB 740840 Valve spacer kit
027B 710823 3 Cage
028B 710921 3 Gasket OR 2-115
029B 710840 1 Valve spacer
086B 711158 1 Spring
KITC 740821 Anti-extrusion ring kit
070C 711973 1 Seeger ring AV 16
071C 710845 1 Stop ring
073C 710821 1 "OUJFYUSVTJPOSJOH
KITD 740851 Spring reversal piston Kit
075D 710852 1 Spring
076D 710851 1 Spring
KITE 740819 Nails container kit
060E 710819 1 Nails container
087E 711136 1 Air conveyor
KITF 741401 End bush kit
089F 710186 1 Gasket OR 010
090F 711401 1 End bush
KITG 740858 Cone holder kit
061G 710834 1 Suction sleeve
063G 710858 1 Cone holder
064G 710832 1 &YQFMMFSFYUFOTJPO
KIT It indicates that the part is sold in kits consisting of different
parts in different quantities.
No. CODE Q.ty DESCRIPTION KIT
SPARE PARTS

43Revisione - 13 Date 01-2016
RAC 180
55 56 357 58
24 66 67 68
69 95 70 C 71 C 72
73 C 74 75 D 76 D 90 F 89 F
77 78 41 60 E 87 E
59 26 61 G 62 63 G 64 G
99 29 B 28 B 27 B 28 B 27 B 28 B 27 B 86 B
25
19 18 17
24 45 22 21 20 18
65
54
42
48
49
43 4746
15
13
14
35
34
31
12
88
38
48
50
33
11
10
9 A
8
7 A
6
5
4 A
2
4544
97
48
85 84
96
98
32
100
KIT E
60E(x1) 87E(x1)
KIT A
KIT C
KIT B
KIT D
29B(x1)
28B(x3)
27B(x3)
86B(x1)
KIT F
9A(x1)
7A(x1)
73C(x1)
71C(x1)
70C(x1)
89F(x2)
76D(x1)
75D(x1)
90F(x2)
4A(x1)
61G(x1)
63G(x1)
64G(x1)
KIT G
79
83
8280 81
RAC 180
1"35*%*3*$".#*0t41"3&1"354t1*&$&4%&5"$)&&4t&34"5;5&*-&t1*&;"4%&3&16&450tCZĘŚCI ZAMIENNEtДЕТАЛИ

44
IGB FE
DPL RUS
Date 01-2016 Revisione - 13
RAC 180
TESTE PROLUNGATE - EXTENDED HEADS - TÊTES ALLONGÉES - VERLÄNGERTE KÖPFE - CABEZAS ALARGADAS -
PRZED ŁU ŻANE G ŁOWICE - УДЛИНЕННЫЕ ГОЛОВКИ
TESTE PROLUNGATE A SEZIONE RIDOTTA - EXTENDED HEADS WITH REDUCED SECTION - TÊTES ALLONGÉES AVEC SECTION
RÉDUITE - VERLÄNGERTE KÖPFE MIT VERKLEINERTEM QUERSCHNITT - CABEZAS ALARGADAS DE SECCION REDUCIDA -
- G ŁOWICEWYD ŁU ŻANE O ZREDUKOWANYM PRZEKROJU - УДЛИНЕННЫЕ ГОЛОВКИ СЗАНИЖЕННЫМ СЕЧЕНИЕМ
UGELLI PROLUNGATI - EXTENDED NOZZLES - EMBOUCHURES ALLONGÉES - VERLÄNGERTE MUNDSTÜCKE - BOQUILLAS
ALARGADAS - PRZED ŁU ŻANE DYSZE - УДЛИНЕННЫЕ СОПЛА
ACCESSORI - ACCESSORIES - ACCESSOIRES - ZUBEHÖR - ACCESORIOS - AKCESORIA - ПРИНАДЛЕЖНОСТИ
U1
18 mm
U2
12 mm
130 mm 210 mm
35 mm 60 mm
16 mm 16 mm