Seallence Winma-L100 User manual

Working Manual
Seallence Page 1

Working Manual
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Table of contents
INTRODUCTION
1. EDIT…………………………………………………………………………………………………………………………04
1.1 Parameter detail………………………………………………………………………………………….…………05
1.2 Parameter setting…………………………………………………………………………………………………..06
1.3 De ault Parameters………………………………………………………………………………………………..06
2. COPY……………………………………………………………………………………………………………………….07
3. RUN………………………………………………………………………………………………………………………….08
4. SPECIAL FUNCTIONS………………………………………………………………………………………………09
4.1 Shortcut operation…………………………………………………………………………………………………10
5. MACHINE DETAILS…………………………………………………………………………………………………11
5.1 Belt position…………………………………………………………………………………………………………13
6. CALCULATIOS………………………………………………………………………………………………………..14
7. SAFTY INSTRUCTIONS…………………………………………………………………………………………..14
INTRODUCTION
INTRODUCTIONINTRODUCTION
INTRODUCTION
Winma-L100 is a linear winding machine made to wind the coils with wire gauge of
0.01mm – 1.00mm. The x-axis movement i.e. maximum traverse movement is 99.9mm. The
machine is controlled by electronics and the software s ecially designed for this machine.
Machine controlling arameters can be edited using keys and with the hel of dis lay. The
user can edit and save u to 499 different rograms which hel s in avoiding the re-editing of
the rogram.
The character dis lay in the machine dis lays 16 characters in 2 lines. The editable
character is shown using blinking cursor in the dis lay. The cursor moves according to the
‘LEFT’ and ‘RIGHT’ key ress. The value can be increased from 0-9 by ressing ‘UP’ key and
can be decreased by ressing ‘DOWN’ key. The dis lay shows many different windows for
editing the arameter. The user must read the manual carefully before editing the rograms.
The dis lay has a main menu from where the required action can be selected. In the main
menu there are 3 o tions available EDIT, COPY and RUN. The user has to select which
function he needs to do. For selecting the functions he has to ress ‘LEFT’ or ‘RIGHT’ key
according to the curser osition and ‘ENTER’ key for selecting the o tion.

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After selecting the o tions the window in the dis lay shows the corres onding data
as given in later ages of this manual.
•Three things ha ens once the machine is switched on
1. Traverse comes to home osition and the main window will a ear if the rograms
are em ty or if the run function is not selected reviously.
2. Traverse comes to home osition and the traverse goes to the initial osition of
winding. The run window will a ear and it is ready to run the machine.
3. Traverse doesn’t come to home osition but it will stay their itself. This is because
reviously the machine is switched of while running or while it is in sto mode. This
is ause function which hel s in winding, when ower goes in the middle of winding.
In the first case the machine traverse goes to home osition and the dis lay shows
the main window. In the second case the machine initializes to the winding osition set in
the rogram, which is selected for winding. In the third case, the machine is already in the
middle of winding. So by ressing ‘START’ switch the user can continue the winding rocess.

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1.
1.1.
1. EDIT
EDITEDIT
EDIT
EDIT COPY RUN
•In 1
st
case traverse comes to home osition and the above window will a ear
•In 2
nd
case traverse goes to initial osition of winding. To come back to main window
ress ‘ENTER key then the above window will a ear.
•In 3
rd
case traverse stays their itself. To come back to main window ress ‘RESET’ button
and then ‘ENTER key and then the above window will a ear.
To edit select EDIT o tion using keys then the below window will a ear
“EDIT PRG NO.:000”
Select rogram no. to edit and the arameter will dis lay one by one in the down line of
the dis lay. In the u er line the rogram number and menu number will dis lay.
U er line in the dis lay: PRG:000 MENU:00
Lower line in the dis lay: WIND TUR:00000.0
The arameters are
1. WIND TUR:00000.0 = Winding turns
2. DECCL TURN : 000 = Deceleration turns
3. WIRE DIA:0.000mm = Wire gauge
4. BOB WDTH:000.0mm = Bobbin width
5. DECC WIDTH:0.0mm = Deceleration width
6. WIND SPEED: 00 % = Winding S eed in ercentage
7. WIND DIRCTN: CW = Winding direction
8. ACCL TIME : 0.0s = Acceleration time (in second)
9. DECC TIME : 0.0s = Deceleration time (in second)
10. BRAKE POINT: 0.0 = Brake oint
11. TAP[01]: 00000.0 = Ta turns
12. TR START:000.0mm = Traverse start oint
13. START POSN: LFT = Traverse start osition
14. AUTO HOME: NO = Auto home after winding com lete
15. NEXT PROG :000 = Next Program for cascading

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16. AUTO START: NO = Auto start for next rogram
Parameter details
Parameter detailsParameter details
Parameter details :
•WIND TUR:00000.0 (0.1 – 99999.9 turns) = Total number of turns to be wound on to the
bobbin.
•DECCL TURN : 000 (0 – 999 turns) = S eed will decrease when the turns reaches winding
turns minus deceleration turns.
•WIRE DIA:0.000mm (0.010mm – 9.999mm) = Winding itch. Recommended on this
machine is 0.010mm – 1.000mm.
•O WDTH:000.0mm (000.1mm – 999.9mm) = Total winding area. Recommended on
this machine is 001.0mm – 099.9mm.Wire diameter should be less than bobbin width.
•DECC WIDTH:0.0mm (0.0mm – 9.9mm) = S eed will decrease when the traverse
reaches bobbin width minus deceleration width. This arameter comes only in layer
sto .
•WIND SPEED: 00 % (00 – 99%) = Motor s eed 0 – 8000r m. Recommended less than
7000r m.
•WIND DIRCTN: CW (or CCW) = Winding direction
•ACCL TIME : 0.0s (0.1sec – 9.9sec) = The machine will reach to s eed from low s eed
set in arameter 6 in time set in this arameter.
•DECC TIME : 0.0s (0.1sec – 9.9sec) = The machine will reach low s eed from to in time
set in this arameter.
•RAKE POINT: 0.0 (0.0 – 0.9 turn) = Brake will a ly when the turns reaches winding
turns minus brake oint turn.
•TAP[01]: 00000.0 (0 – 99999.9 turns) = Machine will sto at TAP turn for ta ing. There
are 8 ta s are available. And it should be less than winding turns
•TR START:000.0mm (0 – 999.9mm) = Traverse initial oint i.e. from where to start the
winding on bobbin.
•START POSN: LFT (or RGT) = Beginning of traverse in winding.
LFT = Movement of traverse form left to right.
RGT = Movement of traverse from right to left.
•AUTO HOME: NO (or YES) = Traverse comes to initial osition i.e. traverse start osition
after winding is com leted.
•NEXT PROG :000 (0 – 499 programs) = To wound wire different osition and itch select
this o tion. The rogram entered in this arameter will run next to the current rogram.
•AUTO START: NO (or YES)
YES = Next rogram starts automatically.
NO = Next rogram doesn’t starts automatically. Start key has to
ress to run next rogram
The ‘AUTO’ led gets ‘ON’ on the front anel, when this auto start the next rogram
menu is set to ‘YES’ condition.
After editing last (16
th
) arameter ress enter to save the rogram. Then the dis lay will
show ‘SAVING DATA...’

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Parameter Setting
Parameter SettingParameter Setting
Parameter Setting
Setting the right arameter is very im ortant to obtain fine out ut. The user has to
adjust some arameters which are very critical and res onsible for the smooth o eration.
The user must aware about some arameters which are de ending on other arameters.
Software is well develo ed so it avoids error in arameter set. Means the dis lay shows the
error, when the user enters the irregular data. Here is the arameters which are
interde endent,
1. ‘Winding turns’ & ‘Deceleration turns’: Parameters 1 & 2 are interde endent.
The arameter deceleration turn should not exceed the total winding turns.
2. ‘Bobbin width’ & ‘Traverse start’: Parameters 4 & 12. Total winding width i.e.
traverse x-axis movement should not exceed 99.9mm. Hence the bobbin width +
traverse start value </= 99.9mm.
3. ‘Winding turns’ & ‘Ta turns’: Parameter 1 & 11. Ta turns should not exceed
the winding turns. And the data in arameter 11 series should be
TAP[01] < TAP[02] < TAP[03] < TAP[04] < TAP[05] < TAP[06] < TAP[07] < TAP[08].
4. ‘Bobbin width’ & ‘Deceleration width’: Parameter 4 & 5. Deceleration width
should be less than total winding width.
De ault Parameters
De ault ParametersDe ault Parameters
De ault Parameters:
::
:
1. WIND TUR:01000.0 = After 1000 turns, the machine will sto .
2. DECCL TURN : 050 = The machine s eed decreases to 00% after 950 turns in 1
second set in arameter 9.
3. WIRE DIA:0.150mm = Winding itch is 0.15mm
4. BOB WDTH:050.0mm = Winding takes lace within 50.0mm
5. DECC WIDTH:5.0mm = In layer sto condition, the s eed will decrease to 00%
once the winding width reaches to 45.0mm.
6. WIND SPEED: 25 % = Winding S eed. S indle s eed is different for different belt
ositions.
7. WIND DIRCTN: CW = S indle rotates clock-wise.
8. ACCL TIME : 1.0s = S indle reaches 00% to 25% s eed in 1 second.
9. DECC TIME : 1.0s = S indle reaches 00% from 25% s eed in 1 second set in
arameter 9.
10. BRAKE POINT: 0.2 = After 999.8 turns, the brake a ly and releases for every
0.1 turn of s indle.
11. TAP[01]: 00000.0 = No ta ing o tion is enabled.
12. TR START:010.0mm = Traverse moves 10.0mm right for the winding o eration.
13. START POSN: LFT = Traverse starts from left.

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14. AUTO HOME: YES = After winding is com lete, the traverse come to initial
osition i.e. 10.0mm from home and the machine is reset to initial running
condition.
15. NEXT PROG :000 = No next rogram run after winding com lete.
16. AUTO START: NO = Next rogram is ‘0’ hence no need of auto start.
2.
2.2.
2. COPY
COPYCOPY
COPY
It makes editing easy. The user can co y data from one rogram to another and can edit
only the menus which are different from source rogram.
EDIT COPY RUN
To co y rogram select ‘COPY’ o tion from main window, the below window will a ear
showing source and destination rogram number.
SORCE PROG :000 = Edit the rogram number from where the data has to be co ied.
DESTN PROG :000 = Edit the rogram number to which the data has to save.
Edit and ress ‘ENTER’ key, then the data will co y and the dis lay shows ‘COPYING...’

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3.
3.3.
3. RUN
RUNRUN
RUN
EDIT COPY RUN
Select ‘RUN’ from main window, then the dis lay shows
Edit rogram number that is to run and ress ‘ENTER’ key. The machine will initialize
first by moving traverse until the length given in ‘TRAVERSE ST’ menu and then it dis lays
“PRG:001 LR:000 S”
“T:00000.0 R:0000”
Press ‘START’ button to run the machine. The turns will increase u to total winding
turns and RPM shows beside of turns. The s eed in ercentage will convert into RPM.
“PRG:001 LR:005 R”
“T:00917.3 R:6830”
“PRG:001 LR:005 S” here, S = indication for START
R = RUN
P = PAUSE
E = END (Winding Com lete)
F = Power fail
The machine sto s because of following reasons
1. Winding turns are com leted.
2. Turns equal to ta ing turns.
3. Layer sto function is activated.
4. Sto key is ressed.

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4.
4.4.
4. SPECIAL FUNCTIONS
SPECIAL FUNCTIONSSPECIAL FUNCTIONS
SPECIAL FUNCTIONS
a. LAYER STOP: The machine will sto after com letion of each layer. To enable this o tion
ress the ‘LAYER’ key on the key board when the machine is in ‘RUN’ mode. To indicate
the enable, the layer LED gets ‘ON’ on the front anel.
b. TAP: The machine will sto after the com letion of turns entered in menu 11 (TAP [01]:
00000.0). There are 8 ta o tion is given to sto 8 times at different intervals for the
ta ing o eration.
c. TRAVERSE EDIT: The length of traverse can be edited in run mode by ressing keys.
•To edit length by 1mm, ress ‘UP’ or ‘DOWN key.
•To edit length by 0.1mm, ress ‘LEFT or ‘RIGHT’ key.
d. RAKE: To enable brake i.e. to hold the mandrill ress ‘BRAKE’ key when the machine is
in ‘RUN’ mode and again ress to deactivate. This o tion hel s to set the mandrill and
bobbin before winding o eration.
e. PRODUCTION COUNT: To see the number of roduction done, ress the ‘STOP’ key in
run mode while the winding is sto ed.
To reset the roduction count, ress ‘RESET’ key when the roduction count dis lays on
the window and select ‘YES’ and ress ‘ENTER’ key.
f. RESET MEMORY: To erase com lete memory fallow the below rocedure
oSwitch off the machine.
oPress and hold the ‘RESET’ key.
oSwitch on the machine.
The “RESET MEMRY: NO” o tion will dis lay. Select ‘YES’ to erase and ‘NO’ to not erase
and ress ‘ENTER’.

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g. POWER FAIL: While winding, if ower goes the activity erformed is saved into memory.
When the ower comes back, the turns, layer everything will reload and it continues
from their itself.
h. PASSWORD: Before editing the rogram the assword menu will a ear asking for
assword. Enter the required assword to go in.
Procedure to change the password
•In window “ENTER PASSWORD”
00000
Edit the correct assword and ress and hold the ‘START’ button then ress ‘ENTER’
key. The dis lay shows
•“CHANGE PASSWORD”
NO
Select yes and ress ‘ENTER’.
•Enter “OLD PASSWORD” ress ‘ENTER’ key.
•Enter “NEW PASSWORD” ress ‘ENTER’ key. The assword changed successfully.
SHORTCUT OPERATIONs
SHORTCUT OPERATIONsSHORTCUT OPERATIONs
SHORTCUT OPERATIONs
a. The running machine shows the turns and RPM values on the dis lay. And to know the
set s eed ercentage in running, ress and hold the ‘START’ key.
b. Wire diameter can also be edited in ‘RUN’ mode. To do this, sto the running machine if
the machine is running or if it is not started yet, then ress the ‘ENTER’ key until the
dis lay shows the wire diameter edit menu and release once it dis lays. Edit the
required itch and ress again ‘ENTER’ key to take changes. This o tion hel s in setting
the ro er winding itch in running without going back to ‘EDIT’ o tion.
c. When some arameter in the rogram is re-edited and to save it no need to ress the
enter key till last menu. To save the re-edited arameter ress ‘ENTER’ key and ress
‘START’ switch.
d. To go back to revious menu in editing, ress ‘STOP’ switch.
e. Speed increment and decrement: S eed can be varied in running o eration by ressing
keys. To increase and decrease the s eed, ress ‘UP’ and ‘DOWN’ key res ectively.

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11
5.
5.5.
5. MACHINE DETAILS
MACHINE DETAILSMACHINE DETAILS
MACHINE DETAILS
Front face:
ack face:

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Tensinor:
Input:
Input:Input:
Input: 230V AC, single hase
To change
To changeTo change
To change
BELT: Remove the belt cover by removing 4 knobs and change the belts as shown in
below images.
 FELT: Rotate the felt knob anti-clock wise and remove it, then remove the old felt
from felt cli and insert the new set, close the cli using felt knob.
Adjust the wire guide unit as required at the time of winding based on bobbin diameter by
rotating the unit.
Rotate the felt knob clock wise to tight the wire feeding onto the bobbing.
Belt Size:
Belt Size:Belt Size:
Belt Size:
1. Low s eed = motor to idler ulley = 345mm
Idler to s indle ulley = 470mm
2. Medium s eed = motor to s indle ulley = 570mm
3. High s eed = motor to s indle ulley = 365mm

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BELT POSITIONS:
BELT POSITIONS:BELT POSITIONS:
BELT POSITIONS:
1. Low s eed belt: 100 – 650 r m
2. Medium s eed belt: 400 – 3500 r m
3. High s eed belt: 1000 – 8000 r m (Recommended < 80%)

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6.
6.6.
6. CALCU
CALCUCALCU
CALCULATIONS
LATIONSLATIONS
LATIONS
a.
Maximum Winding s eed for given wire diameter is
Speed = 1500 / wire diameter
E
g: wire diameter = 0.47mm, then
S eed = 1500 / 0.47
= 3191.5 r m
b.
Layer turns for given bobbin width and wire diameter is
Turns = bobbin width / wire diameter
E
g: wire diameter = 0.47mm, bobbin width = 50mm, then
Turns = 50 / 0.47
= 106.3
8 ~ 106 turns er layer
c.
Maximum traverse start for given bobbin width is
Traverse position = traverse start + bobbin width
Eg: traverse start =
Traverse osition = 15 + 80 = 95mm < 99.9
7.
7.7.
7.
SAFTY INSTRUCTIONS
SAFTY INSTRUCTIONSSAFTY INSTRUCTIONS
SAFTY INSTRUCTIONS
Do not ut
any material inside the slots of machine to late.

Make sure the mandrill is tight, before winding.

Do not touch the mandrill or bobbin while the s indle is rotating.
Do not us
h or ull the traverse unit when the machine in ON.

Try to avoid the sto function when the s indle is rotating at higher s eeds
decelerate the s indle before sto ing, i.e. at the end of winding s indle has to sto
after coming to lowest s eed. To
(deceleration time) and 10
winding turns and s eed.
For more details contact
Email-
[e-mail]
Seallence, engaluru
Working
Maximum Winding s eed for given wire diameter is
Speed = 1500 / wire diameter
g: wire diameter = 0.47mm, then
S eed = 1500 / 0.47
= 3191.5 r m
Layer turns for given bobbin width and wire diameter is
Turns = bobbin width / wire diameter
g: wire diameter = 0.47mm, bobbin width = 50mm, then
8 ~ 106 turns er layer
Maximum traverse start for given bobbin width is
Traverse position = traverse start + bobbin width
<= 99.9mm
Eg: traverse start =
15mm, bobbin width = 80mm
Traverse osition = 15 + 80 = 95mm < 99.9
SAFTY INSTRUCTIONS
SAFTY INSTRUCTIONSSAFTY INSTRUCTIONS
SAFTY INSTRUCTIONS
any material inside the slots of machine to late.
Make sure the mandrill is tight, before winding.
Do not touch the mandrill or bobbin while the s indle is rotating.
h or ull the traverse unit when the machine in ON.
Try to avoid the sto function when the s indle is rotating at higher s eeds
decelerate the s indle before sto ing, i.e. at the end of winding s indle has to sto
after coming to lowest s eed. To
achieve this, adjust the 2
nd
(deceleration turn), 9
(deceleration time) and 10
th
(brake oint) arameter ro erly according to the
winding turns and s eed.
For more details contact
: 9964477934/9538594642/9844667565
seallenceproduct[email protected]om
Working
Manual
Page
14
Try to avoid the sto function when the s indle is rotating at higher s eeds
. Always
decelerate the s indle before sto ing, i.e. at the end of winding s indle has to sto
(deceleration turn), 9
th
(brake oint) arameter ro erly according to the