SealMaster MasterMix Bulk User manual

S:\Engineering\13-Operator Manuals\Current\BULK TANKERS_V2.0_OCT_2021.docx
MASTERMIX™BULK STORAGE TANKS
Owner’s Manual
Version 2.0
Issue Date: May 2021
Effective Date: October 2021
Version
Date
Changes
Approval
1.0
5/21
Original Issue
DS
2.0
10/21
Motor - Material
JG

Table of Contents
CORRESPONDENCE .......................................................................................................................................4
SealMaster® LIMITED WARRANTY................................................................................................................5
SAFETY PRECAUTIONS AND CAUTIONS ........................................................................................................6
PRECAUTIONS ...........................................................................................................................................6
CAUTIONS .................................................................................................................................................6
STARTUP........................................................................................................................................................7
1-STARTING THE ENGINE-HONDA.............................................................................................................7
2- BEFORE STARTING THE ENGINE-VANGUARD .......................................................................................8
3- STARTING THE ENGINE .........................................................................................................................8
4-AGITATOR ..............................................................................................................................................9
5-MATERIAL PUMP .................................................................................................................................10
MACHINE OPERATION ................................................................................................................................11
6-DISCHARGE MATERIAL OUT OF TANK..................................................................................................11
7-FILL MATERIAL IN TANK.......................................................................................................................12
MACHINE MAINTENANCE...........................................................................................................................13
MAINTENANCE SCHEDULE......................................................................................................................13
MAINTENANCE SCHEDULE –STEIN-O-GLAND ........................................................................................14
TROUBLESHOOTING GUIDE ....................................................................................................................15
TROUBLESHOOTING GUIDE-CHART........................................................................................................17
TANK CAPACITY CHART...............................................................................................................................18
MATERIAL DEPTH AND GALLON VOLUME..............................................................................................18
MACHINE PICTURES AND PARTS LIST .........................................................................................................20
PARTS LIST PICTURE-1 TANK...................................................................................................................20
PARTS LIST PICTURE-2 OPTIONAL ...........................................................................................................21
PARTS LIST PICTURE-3 STANDARD..........................................................................................................22
PARTS LIST PICTURE-4 STANDARD..........................................................................................................23
PARTS LIST PICTURE-5 OPTIONAL ...........................................................................................................24
PARTS LIST PICTURE-6 STANDARD & OPTIONAL.....................................................................................25
PARTS LIST PICTURE-7 PUMP W/ ELECTRIC MOTOR OPTIONAL.............................................................26
PARTS LIST PICTURE-8.............................................................................................................................27
PARTS LIST PICTURE-9.............................................................................................................................28
ROPER 2” PUMP 3617 HZ............................................................................................................................30
PARTS LIST...............................................................................................................................................30

3
PARTS LIST FOR 2” BOWIE PUMP OPTIONAL..........................................................................................31
PARTS LIST FOR 3” BOWIE PUMP OPTIONAL..........................................................................................33
PARTS LIST FOR 2” ARO PUMP OPTIONAL..............................................................................................34
PARTS LIST FOR SMALL-DIAPHRAGM PUMP...........................................................................................38
PARTS LIST FOR LARGE-DIAPHRAGM PUMP...........................................................................................40
PARTS FOR ELECTRICAL SET-UP ..................................................................................................................41
PARTS FOR PLUMBING..................................................................................................................................1
PICTURE-1 AGITATION ..............................................................................................................................1
PICTURE-2-CONTROL VALVES ...................................................................................................................2
PICTURE-3 3” BOWIE & HIGH SPEED MOTOR...........................................................................................3
PICTURE-4 FILTER PLUMBING ...................................................................................................................4
PICTURE-5 PUMP WITH C-FACE MOTOR ..................................................................................................5
PICTURE-6 PUMP WITH GAS ENGINE........................................................................................................6

4
ThorWorks Industries, Inc.
Purchased by __________________________ Model NO. _______________________ Company Name _______________________ Serial NO. _______________________ Address ________________________________ Acceptance Date ________________ City _____________ State______ Zip _______
CORRESPONDENCE
All Correspondence regarding this equipment, as well as general correspondence should be addressed to:
ThorWorks Industries, Inc.
PO Box 2277
Sandusky, OH 44870
In referring to the equipment, kindly state the Model Number, Serial Number and any part number involved
`

5
SealMaster® LIMITED WARRANTY
SealMaster warrants that its products are of quality material and workmanship. SealMaster
agrees to replace, within a period of one (1) year from date of delivery, or at its option, repair,
without charge, any part of their manufacture which proved defective. The repair or
replacement will be free of charge F.O.B. Sandusky, Ohio, providing the damaged part or parts
are returned, freight prepaid, to SealMaster and investigation shows such repair or
replacement is made necessary by an inherent defect of material or workmanship.
It is hereby understood that engines, motors, pumps, or other components purchased by
SealMaster for use on its equipment are not warranted by SealMaster and are sold only with
the standard warranty of the manufacturer of that component.
SealMaster will make no allowances for repairs or alterations completed by outside sources
unless authorization is in writing and approved by an authorized SealMaster representative.
Any claims for defective material or workmanship must be made prior to the expiration of thirty
(30) days from the date failure occurs, and in all cases prior to the expiration of the warranty
period of one (1) year. It is the intent of this paragraph to limit SealMaster’s liability solely to
the cost of replacement parts, F.O.B. factory, or at the option of SealMaster to repair of the
defective part or parts. No allowances for damages, lost time, or any other claim will be
recognized.
This warranty is null and void if other than genuine SealMaster parts are used.
SealMaster is constantly striving to improve their products. Changes in design and
improvement will be made whenever the manufacturer believes the efficiency of the product
will be improved, without incurring any obligation to incorporate such improvements in any
machines which have been shipped or are in service.
In an effort to continue to improve product quality, SealMaster reserves the right to change
specifications without notice.
Any modification or alteration of this machine without prior approval of the manufacturer may
void this warranty.

6
SAFETY PRECAUTIONS AND CAUTIONS
PRECAUTIONS
Always wear eye and ear protection, and gloves.
Be aware of all CAUTION, WARNING, and DANGER signs on the
unit.
Read all Owners Manuals that come with this unit.
Make sure the operator is familiar with the units’ operation.
Replace any hoses that show signs of wear, fraying, or splitting.
Be sure all fittings and joints are tight and leakproof.
Check all the nuts and bolts for tightness. Bolts and nuts are
machined tightened before leaving the factory. However, some
loosening may occur during shipment.
Do not do maintenance work on the machine while in operation.
The machine should not be left unattended when running.
CAUTIONS
Keep hands, feet, and clothing away from moving parts.
Do not operate the machine without all guards in place.
Do not operate Agitator with the chain guard removed.
Do not operate Agitator with Manhole cover open.
Open Manhole cover before pumping material out. This Tank is
equipped with an Air Vent and operating a Pump with the lid
closed may create a vacuum if the vent is plugged.

7
MASTERMIX™STORAGE TANKS
EQUIPPED WITH HONDA ENGINE
STARTUP
1- BEFORE STARTING THE ENGINE-HONDA
Note: Make sure you check the appropriate oil level.
Check Hydraulic Oil –Maintain level at 4 inches below tank top,
when COLD. See Hydraulic Oil in this section for proper oil grade.
Make certain the shut-off valve on the tank is open.
Check gas supply.
Be sure all hydraulic valves are in a neutral position.
STARTING THE ENGINE
Set the fuel shutoff and choke levers to the on position.
Set the throttle lever at ½ open.
Turn the engine switch to the start position.
It is important that when you are done running the engine that
the fuel shutoff lever is turned to the off position. This keeps
gasoline from mixing with the oil.
ENGINE
SWITCH
CHOKE
FUEL
THROTTLE

8
MASTERMIX™STORAGE TANKS
EQUIPPED WITH VANGUARD ENGINE
OPERATING INSTRUCTIONS
STARTUP
2- BEFORE STARTING THE ENGINE-VANGUARD
Note: Make sure you check the appropriate oil level.
Check Hydraulic Oil –Maintain level at 4 inches below tank top, when COLD. See
Hydraulic Oil in this section for proper oil grade. Make certain the shut-off valve
on the tank is open.
Check gas supply.
Be sure all hydraulic valves are in a neutral position.
3- STARTING THE ENGINE
Set the throttle and choke levers to the on position.
Set fuel shut-off to the on position.
Set the engine on/off switch to run position.
Start the engine.
It is important that when you are done running the engine that the fuel shutoff
lever is turned to the off position. This keeps gasoline from mixing with the oil.
CHOKE
FUEL SHUT-OFF
ON/OFF
STARTER
SWITCH
FUEL TANK
ENGINE
CORD
HANDLE
THROTTLE
CONTROL

9
MASTERMIX™STORAGE TANKS
OPERATING INSTRUCTIONS
STARTUP
4-AGITATOR
The agitator can operate in either direction. The agitator control
hydraulic valve #19 meters oil flow, which means how far the
lever handle is moved, determines rotation speed. Material left in
the tank should be agitated 10 to 15 minutes. Do not leave a sand
and sealer mixture in the tank without agitation for more than
one day.
19 AGITATOR
CONTROL HYDRAULIC
VALVE
AGITATOR CONTROL
LEVER HANDLE

10
MASTERMIX™STORAGE TANKS
OPERATING INSTRUCTIONS
STARTUP
5-MATERIAL PUMP
The material flow hydraulic valve #19 meters oil flow also, so lever
handle movement determines gallons per minute output.
19 MATERIAL FLOW
HYDRAULIC VALVE
MATERIAL CONTROL
LEVER HANDLE
3

11
MASTERMIX™STORAGE TANKS
MACHINE OPERATION
6-DISCHARGE MATERIAL OUT OF TANK
Open Main valve
Open Discharge valve
Close Return back valve
Close Recirculation valve
Start Engine. Pull Material control lever handle in forward
position.
WHEN FINISHED: Empty the discharge hoses. –Stein Pump Only
Close Main valve
Close Discharge valve
Open Return back valve
Open Recirculation valve
1
5
4
2
1
2
4
5
36 DISCHARGE VALVE
36 RECIRCULATION
VALVE
36 RETURN BACK
VALVE
36 MAIN VALVE
1
2
4
5
3

12
MASTERMIX™STORAGE TANKS
MACHINE OPERATION
7-FILL MATERIAL IN TANK
All valves should be closed.
Turn fill tube 3” gate valve #2 to open.
#2 3” GATE VALVE

13
MASTERMIX™STORAGE TANKS
MACHINE MAINTENANCE
MAINTENANCE SCHEDULE
Follow maintenance procedures listed in the engine and pump manuals.
MAINTAIN
8
HRS
1
WEEK
1
MONTH
6
MONTHS
1
YEAR
CHECK ENGINE
OIL LEVELS
CHANGE ENGINE
OIL
CHECK ENGINE
AIR FILTER
CHANGE ENGINE
AIR FILTER
CHECK HYDRAULIC
OIL LEVELS
CHANGE HYDRAULIC. OIL *
CHANGE HYDRAULIC. OIL
FILTER
CHECK MATERIAL PUMP *
GREASE LEVEL
GREASE AGITATOR*
BEARINGS
10 pumps
GREASE-ROUND HOUSING
FLANGE BEARINGS
CHECK TIRE PRESSURE
INSPECT ALL HOSES
* Use a good quality AW68 hydraulic oil with a rating of 352 SUS @100 F. Do not
use a 150 rated hydraulic oil as it is too light.
* The large hydraulic diaphragm pump, requires greasing of the center chamber.
With daily use, 4-5 pumps weekly. Use a #2 synthetic grease.
* The Agitator Bearings in Housing, need 10 pumps weekly of Bearing Grease.

14
MASTERMIX™STORAGE TANKS
MACHINE MAINTENANCE
MAINTENANCE SCHEDULE –STEIN-O-GLAND
MASTERMIX™STORAGE TANKS

15
MACHINE MAINTENANCE
TROUBLESHOOTING GUIDE
1. ENGINE
Refer to the engine owner’s manual for all specifications and
operating instructions.
Always move the fuel shutoff valve to the off position when finished.
Fuel can migrate down into the oil crankcase if the valve is left open. If
an electric motor is used, move the disconnect lever to the off
position.
2. MATERIAL PUMP
Material flow is reduced. The Basket Strainer or plumbing leading to
the pump is partially plugged. Or the pump could be worn internally
and needs new check balls and ball seats or replaced. Also, check the
rotation speed of the pump and hydraulic motor. Should the pump be
rotating slower than normal, the hydraulic motor and hydraulic pump
need to be tested for wear. Roper and Bowie Pumps could have worn
gears and also the center case. Before removing them for testing,
there is an adjustment that can be tried. On the side of the fwd.-rev
control valve, is a tiny plug that takes an Allen wrench, remove this
plug and there is an Allen head adjustment screw. Turn this clockwise
one full turn. If this doesn’t solve the problem then the hydraulic
pump and motor need testing or replacing.
The hydraulic motor turns but the pump doesn’t. Inspect the coupler
for wear or possibly a sheared key either on the pump shaft or
hydraulic motor shaft.
Material leaks from around the pump shaft. A Roper pump has
packing around the shaft. Remove the two nuts that are on either side
of the pump shaft and then remove the two-piece packing gland. The
gland will look like it is broken, ignore this as it is a casting that has
been snapped in half. Purchase Roper pump packing and add the
packing rings until the cavity is full. Replace the gland and snug the
nuts down. Do not overtighten as the shaft can be damaged. If the
pump will have to be disassembled to replace the ring seals.

16
MASTERMIX™STORAGE TANKS
MACHINE MAINTENANCE
TROUBLESHOOTING GUIDE
3. AGITATION SYSTEM
The Agitator will not rotate or moves extremely slow. Does the
material pump turn at the proper speed? If yes, try the adjustment
listed above. The Agitator should now rotate properly. If it doesn’t,
then the agitator motor needs replacing. Does the motor shaft turn
but the sprockets do not? Check the motor for a sheared key. If the
material pump doesn’t rotate at the proper speed either, have the
hydraulic pump tested.
Hydraulic oil level. The level should be 4” down from the tank top. Use
grade AW68, SAE 10w20, or 10w30 hydraulic oil.
If sealer leaks from around the shaft. If the sealer is leaking from the
sprocket end of the shaft, the seal needs replaced. As long as the
sealer hasn’t been allowed to get into the bearing, it will not need
replacing. If rear bearing needs replacing, clean shaft well with emery
cloth before attempting to install new seals and bearing.
If the tank has a packing gland. Packing needs to be added.

17
MASTERMIX™STORAGE TANKS
MACHINE MAINTENANCE
TROUBLESHOOTING GUIDE-CHART
SURGE TANK –NOTE: WEARING OF A FACE SHIELD IS RECOMMENDED
PRESSURE CAN BE RELIEVED FROM THE SYSTEM BY OPENING THE
RECIRCULATION VALVES.
KEEP IN MIND THE PLUMBING CONNECTING THE PUMP TO THE SURGE TANK
COULD ALSO BE PLUGGED, AND THERE MAY BE RESIDUAL PRESSURE STILL IN THE
SYSTEM.
PROBLEM
AGITATOR
DOES NOT ROTATE
ENGINE
MATERIAL PUMP
MATERIAL FLOW
IS REDUCED
SURGE TANK - NOTE
EXCESSIVE PULSATION
BASKET STRAINER
EXCESSIVE PLUGGING
POSSIBLE CAUSES/SOLUTIONS
SHUTOFF VALVE IS CLOSED / OPEN
HYDRAULIC OIL LOW / OIL LEVEL 4” FROM TOP OF TANK
COUPLER / REPLACE THE SHEARED KEY
HYDRAULIC PUMP / HAVE TESTED OR REPLACED
OIL SPECIFICATIONS / REFER TO OWNER’S MANUAL
OPERATING INSTRUCTIONS / REFER TO OWNER’S MANUAL
FUEL IN OIL CRANKCASE / FUEL SHUT-OFF VALVE IN
OFF POSITION WHEN FINISHED
BASKET STRAINER IS PLUGGED / UNPLUG
PLUMBING LEADING TO PUMP IS PLUGGED / UNPLUG
PUMP WORN / NEEDS NEW BALLS AND BALL SEATS REPLACED
MATERIAL TOO THICK/ THIN WITH WATER
TANK PLUGGED / CLEAN OUT TANK
MATERIAL CHUNKS/ EMPTY TANK-FLUSH WITH WATER
EXCESSIVE SAND / LACK OF SEALER VISCOSITY MODIFIER
MATERIAL / TOO MUCH WATER HAS BEEN ADDED

18
TANK CAPACITY CHART
GALLONS ARE APPROXIMATE AND MAY VARY SLIGHTLY TANK TO TANK
MATERIAL DEPTH AND GALLON VOLUME
MATERIAL
DEPTH
6000
GALLONS
96"x196”
8000
GALLONS
96"x261"
10000
GALLONS
120"x217"
MATERIAL
DEPTH
6000
GALLONS
96"x196”
8000
GALLONS
96"x261"
10000
GALLONS
120"x217"
INCHES
GALLONS
GALLONS
GALLONS
INCHES
GALLONS
GALLONS
GALLONS
1
11
15
14
34
1947
2592
2476
2
31
41
39
35
2025
2696
2578
3
57
76
71
36
2104
2801
2681
4
88
117
109
37
2183
2906
2784
5
122
162
151
38
2262
3012
2889
6
160
213
199
39
2342
3119
2994
7
201
267
250
40
2422
3225
3100
8
244
325
304
41
2503
3333
3207
9
291
387
362
42
2583
3440
3314
10
339
452
423
43
2664
3548
3422
11
390
520
487
44
2745
3656
3530
12
443
590
553
45
2827
3764
3639
13
498
663
622
46
2908
3872
3748
14
555
738
693
47
2989
3981
3858
15
613
816
766
48
3071
4089
3968
16
673
896
842
49
3152
4198
4079
17
734
978
920
50
3234
4306
4190
18
797
1062
999
51
3315
4414
4301
19
861
1147
1081
52
3396
4522
4413
20
927
1234
1164
53
3477
4630
4525
21
994
1323
1249
54
3558
4738
4637
22
1062
1414
1335
55
3639
4846
4749
23
1131
1506
1423
56
3719
4953
4862
24
1201
1599
1513
57
3800
5060
4974
25
1272
1693
1604
58
3879
5166
5087
26
1344
1789
1696
59
3959
5272
5199
27
1416
1886
1789
60
4038
5377
5312
28
1490
1984
1884
61
4117
5482
5425
29
1565
2083
1980
62
4195
5586
5538
30
1640
2183
2077
63
4272
5689
5650
31
1716
2284
2175
64
4349
5792
5763
32
1792
2386
2274
65
4426
5894
5875
33
1869
2489
2375
66
4502
5995
5987

19
TANK CAPACITY CHART
GALLONS ARE APPROXIMATE AND MAY VARY SLIGHTLY TANK TO TANK
MATERIAL DEPTH AND GALLON VOLUME
MATERIAL
DEPTH
6000
GALLONS
96"x196”
8000
GALLONS
96"x261"
10000
GALLONS
120"x217"
MATERIAL
DEPTH
6000
GALLONS
96"x196”
8000
GALLONS
96"x261"
10000
GALLONS
120"x217"
INCHES
GALLONS
GALLONS
GALLONS
INCHES
GALLONS
GALLONS
GALLONS
67
4577
6095
6099
99
9376
68
4651
6194
6211
100
9460
69
4725
6292
6323
101
9544
70
4798
6389
6434
102
9625
71
4870
6485
6545
103
9705
72
4941
6579
6656
104
9782
73
5011
6673
6766
105
9858
74
5080
6765
6876
106
9931
75
5148
6855
6985
107
10002
76
5215
6944
7094
108
10071
77
5280
7031
7203
109
10138
78
5344
7117
7310
110
10201
79
5407
7200
7418
111
10262
80
5469
7282
7524
112
10320
81
5529
7362
7630
113
10375
82
5587
7440
7735
114
10426
83
5644
7515
7840
115
10473
84
5698
7588
7944
116
10516
85
5751
7659
8047
117
10554
86
5802
7726
8149
118
10586
87
5851
7791
8250
119
10611
88
5897
7853
8350
120
10624
89
5941
7911
8449
90
5982
7965
8547
91
6020
8016
8644
92
6054
8062
8740
93
6085
8102
8835
94
6110
8137
8929
95
6130
8164
9021
96
6142
8178
9112
97
9201
98
9289