Seepex BN 5-12 Series Manual

Progressive Cavity Pump Operation & Maintenance Manual
Supply of SEEPEX, Inc. pumps & accessories: consisting of engineering drawings,
descriptive literature, operating data and related information.
For the Supply of SEEPEX Pumps & Accessories
To:
W.M. Lyles Co. Contractors
42142 Roick Dr.
Temecula, CA 92590
Phone#: [phone]
Attn: Grant Gourley, [e-mail]
Project:
Orange County Sanitation District Sludge Dewatering & Odor Control-Plant #1
PO#: T1113-20
seepex Job#: 2115517
Specifications Section: 11309 Progressing Cavity Pumps
Equipment No:
Denomination: Pump Type: Commission#: Tag:
Active Dilute Polymer Pump BN 5-12 835294-296 15LPMP810, 820 & 830
Represented By:
Cortech Engineering
22785 Savi Ranch Pkwy.
Yorba Linda, CA 92887
Phone#: [phone], Fax#: [phone]
Attn: Marc Sanchez, [email protected]
By:
SEEPEX, Inc.
511 Speedway Dr.
Enon, OH 45323
Phone#: [phone], Fax#: [phone]
January 2015
Page 1


General
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1.0
General
1.1
Application
These operating instructions contain basic infor-
mation on the installation, commissioning and
maintenance of seepex machines. Compliance with
the work steps described in the individual sections is
essential.
1.2
Details of the seepex machines
1.2.1
Operating Instructions
The Commission Number (comm. no) assigns the
operating instructions to a particular seepex
machine. The operating instructions are produced in
relation to a specific job/commission and are valid
only for the machine whose comm. no. is identical
with that indicated on the cover sheet and
possessing the associated data sheet, Point 9.
1.2.2
Manufacturer
The machines were manufactured by seepex.
1.2.3
Range, Size, Version
of the machines are stated in the appended data
sheet, Point 9.
1.2.4
Machine Comm. No. and Year of Construction
are stated on the type plate at the machine.
1.2.5
Release Date of the Operating Instructions
is stated on the cover sheet of the operating
instructions.
1.2.6
Modifications, Notes of Modification
If modifications to the machines are
carried out in agreement with seepex, a new set
of operating instructions will be provided, or the
existing operating instructions will be supplemented by
an additional sheet together with a new cover sheet.
The date of modification and modification index will be
noted on the new cover sheet.
1.2.7
EEC Machine Directive
1.2.7.1
Manufacturer's Declaration
seepex Manufacturer's Declaration as required by the
EEC Machine Directive 89/392/EEC, Appendix II B:
The seepex machines delivered in accordance with
our design are intended to be fitted in one machine or
assembled together with other machines to form one
machine/plant. The commissioning of the machine is
forbidden until such a time as has been established
that the entire machine/plant satisfies the
requirements of the EEC Directive for Machines as
amended 91/368/EEC and 93/44/EEC.
Particular attention must be paid to the safety
requirements specified in EN809 (s and Equipment
for Fluids) as well as the information in these
operating instructions.
1.2.7.2
Declaration of Conformity
seepex machines possessing no safety accessories
do not fulfill the requirements of the EEC Machine
Directive 89/392/EEC as amended 91/368/EEC and
93/44/EEC.
For this reason, no Declaration of Conformity as
required by the EEC Machine Directive 89/392/EEC,
Appendix IIA can be issued before appropriate safety
devices have been installed/mounted on the machine
and/or plant with due regard to the information given
in these operating instructions.
The following harmonized standards are particularly
applicable:
EN 809, EN292T1, EN292T2
Applicable national standards and specifications must
be taken into consideration.
Following assessment of the conformity of the
machine/plant with the EEC Machine Directive,
customers may on their own initiative place on the
full machine/plant the EEC symbol 'CE' as defined in
Identification Directive 93/68/EEC.
CAUTION
This documentation must be kept available for at
least 10 years.
Page 3

General
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issue B / 02.01.2006 Dokument document OM.GEN.01e Blatt sheet 2(2)
1.2.8
Copyright and Industrial Property Rights
These operating instructions are copyrighted. The
reproduction, in particular by photocopying, of these
instructions is not permitted (§§ 54, 54 UrhG) and
constitutes a criminal offence (§ 106 UrhG).
Proceedings will be instituted if the copyright is
violated.
1.2.9
Specifications Required for Inquiries and Orders
The following information must be included when
inquiring about replacement parts or placing orders:
-comm. no.
- / machine type
This information is given on the type plate mounted
the machine.
1.2.10
Technical Data Sheet
see Point 9.
1.2.11
Performance Data, Load Index, Power
Consumption
are indicated in the associated data sheet, Point 9.
1.2.12
Sound Pressure Level
The sound pressure level and/or noise characteris-tics
of the seepex machines are ascertained in
accordance with DIN 45635. The measuring
guidelines are largely identical with the international
standards ISO 3740-1980 and ISO 3744-1981.
1.2.13
Operating Range
Employment of the machine is not permissible for
purposes other than those stated in the data sheet,
see Point 9. seepex cannot accept liability for damage
arising through failure to comply with this operating
range.
1.3
Supplementary Information
1.3.1
Accessories, Optional Extras
Please refer to the data sheet, Point 9.
1.3.2
Company Address, Service Addresses
see Point 11
Page 4

Safety
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2.0
Safety
These operating instructions contain basic require-
ments to be observed during the installation, opera-
tion and maintenance of the machine. Therefore, the
instructions must be read by the mechanical fitter and
by the technical personnel/operator responsible for
the machine prior to assembly and commissioning,
and kept available at the operating site of the
machine/plant at all times.
Compliance is required not only with the general
safety instructions given in this section but also with
the detailed instructions, e.g. for private usage, given
under the other main headings in these operating
instructions.
2.1
Labeling of Advice in the Operating Instructions
In these operating instructions safety advice whose
non-observance could lead to danger for life or limb is
labeled with the following general hazard symbol:
safety symbol acc. to ISO 3864 - B.3.1
Warnings regarding electric power are labeled with:
safety symbol acc. to ISO 3864 - B.3.6
Safety instructions whose non-observance could
jeopardize the machine and its functions are labeled
by the word
CAUTION
Always comply with instructions mounted directly on
the machine, e.g.
-rotational direction arrow
-fluid connection indicators
and ensure that the information remains legible.
2.2
Personnel Qualifications and Training
Personnel charged with operation, maintenance,
inspection and assembly must be in possession
of the appropriate qualifications for the tasks.
The company operating the machine must define
exact areas of responsibility, accountabilities and
personnel supervision schemes. Personnel lacking
the required skills and knowledge must receive
training and instruction. If necessary, the opera-ting
company may commission the manufacturer/
supplier to conduct these training courses. Further-
more, the operating company must ensure that the
personnel fully understand the contents of the
operating instructions.
2.3
Dangers Resulting from Failure to Observe
Safety Instructions
Failure to comply with the safety instructions may
lead to hazards to life and limb as well as dangers
for the environment and the machine. Non-obser-
vance of safety instructions can invalidate the right of
claim to damages.
The following are just some examples of possible
dangers resulting from failure to comply with the
safety instructions:
-Failure of important machine/plant functions
-Failure of prescribed methods of service and
maintenance
-Danger to life and limb due to electrical,
mechanical and chemical influences
-Danger to the environment due to the leakage
of hazardous substances
2.4
Safety-conscious Working
Always comply with the safety instructions listed in
this document, the existing national accident
prevention regulations and any company-internal
work, operating and safety rules.
Page 5

Safety
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issue C / 03.01.2006 Dokument document OM.SAF.01e Blatt sheet 2(2)
2.5
Safety Instructions for the Operating
Company/Machine Operator
-Any potentially hazardous hot or cold machine
parts must be provided with protection against
accidental contact at the customer´s premises.
-Protective guards for moving parts (e.g. coupling)
must never be removed while the machine is in
operation.
-Leakages (e.g. in the shaft seal) of hazardous
conveying liquids (e.g. explosive, toxic, hot) must
be drained in such a way that no danger arises for
persons or for the environment. Always observe
the relevant statutory requirements.
-The risk of exposure to electrical power must be
eliminated (for details, see the VDE regulations, for
example, or those of the local power supply
company).
2.6
Safety Instructions for Maintenance, Inspection
and Assembly Work
The operator must ensure that all maintenance,
inspection and assembly tasks are carried out by
authorized and qualified personnel who have studied
the operating instructions closely and become
sufficiently familiar with the machine.
As a basic rule, the machine must be brought to
astandstill before work is carried out. Always comply
with the de-commissioning procedure described in
this document.
Any machiness or assemblies conveying media that
are detrimental to health must be decontaminated.
Immediately following completion of work, all safety
and protective devices must be replaced
in position and, where applicable, re-activated.
Before re-starting the machine, observe the points
listed under the heading "Initial Startup".
2.7
Unauthorized Modification and Manufacture of
Replacement Parts
Conversions or modifications of the machine are
permissible only in consultation with the manu-
facturers. Original manufacturer replacement parts
and manufacturer-approved accessories enhance
the operational safety of the machine. The usage of
unauthorized parts may lead to the nullification of the
manufacturer's liability for any resultant damages.
2.8
Impermissible Modes of Operation
The operational safety of the machines supplied is
warranted only for employment in accordance with
the intended use as defined in Section 1 - General -
of these operating instructions. Never allow the
threshold values specified in the data sheet to be
exceeded.
Page 6

Transport and
Intermediate Storage
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issue C / 23.01.2006 Dokument document OM.TRA.01e Blatt sheet 1(1)
3.0
Transport and Intermediate Storage
3.1
Safety Precautions
Employ appropriate transport means, hoists and
tools when transporting and storing the machine,
always observing the safety instructions.
3.2
Transport
Depending on its weight, the seepex machine must
be transported manually or with appropriate trans-
port means. Comply with the transport instructions
on the packing.
3.3
Unpacking
The design of the packing is such that the equip-ment
can be removed manually or, if demanded by the
weight, by means of appropriate hoists.
Any screw fittings between the machine and the
packing must be undone. Comply with the attached
information notices and symbols.
3.4
Intermediate Storage/Preservation
Unless otherwise indicated in the data sheet, seepex
machines are provided with preservation only for the
duration of transport. If a long period of intermediate
storage is foreseen before the machine is
commissioned, it is necessary to pro-vide
supplementary preservation. If necessary,
the appropriate measures should be drawn up in
consultation with seepex.
Intermediate storage in extreme climatic conditions is
permissible only for machine whose design is
appropriate to the circumstances. If necessary,
seepex must be consulted.
CAUTION
Pumps of the range MAP
If the period from supply and subsequent storage until
the commissioning is more than 4 weeks, the hoses
should be dismantled, refer to Point 7.
3.5
Protection against Environmental Influences
To afford protection against environmental
influences, the intermediate storage location
must be dry, enclosed and free from frost.
Page 7

Description
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issue B / 02.01.2006 Dokument document OM.DES.01e Blatt sheet 1(1)
4.
Description of the seepex Progressive Cavity
Pump and Accessories
4.1
General Description, Design and Mode of Operation
Like all progressive cavity pumps, seepex pumps
belong to the rotating positive-displacement pump
family. The characteristic attribute of these pumps is
the special formation and arrangement of the two
conveying elements, namely the rotor and the stator.
The difference in the number of threads possessed
respectively by the rotor and stator produces a
chamber that opens and closes alternately in line
with the constant turning motion of the rotor,
effecting the continuous transportation of the
conveying product from the suction side to the
pressure side.
The geometrical formation of the two conveying
elements combined with the constant contact that
exists between them result in sealing lines that effect
an airtight seal between the suction and pressure
side in every position of the eccentric screw, even
when the pump is stationary. The pump owes its
high suction capacity to this
sealing between the suction and pressure sides.
4.2
Mechanical Design
Please consult the sectional drawing, Point 9,
for the mechanical design of the pump. The data
sheet, Point 9, gives information on the design of the
pump housing, stator, rotor and rotating components.
Refer to document OM. SEA. __, for information on
the design of the shaft seal.
The data sheet, specifies details of the design of the
drive engine. Further details are
given in the appended manufacturer's documents,
Point 10.
4.3
Accessories
Consult the data sheet for information.
4.4
Dimensions, Weight
Consult the appended dimensional drawing,
4.5
Design Variants
Refer to the data sheet, Point 9, for the design of the
seepex progressive cavity pump. Other design
variants are possible, whereby seepex must first
check whether a particular pump is suitable for the
intended purpose.
4.6
Operating Site Specifications
Operating site specifications are listed in the data
sheet, Point 9. Details of the space required for
installation, operation and maintenance are given in
Point 5.2.1.
Page 8

Assembly and
Installation
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issue B / 02.01.2006 Dokument document OM.INS.01e Blatt sheet 1(2)
5.0
Assembly / Installation
5.1
Mounting Tools / Hoists
No special tools are required for the assembly and
installation of the pump.
The customer must check the dimensions and weight
of the seepex progressive cavity pump to ascertain
whether the available hoisting apparatus
is sufficient for the assembly and fitting of the pump.
5.2
Initial Assembly
5.2.1
Inspection Prior to Commencement of Assembly
5.2.1.1
Location
The place of installation for the pump must con-form
with the site stated in the data sheet in Point 9. Any
change of location must be checked and approved by
seepex.
5.2.1.2
Space Requirements
Customers are responsible for determining the
space requirements; the following factors must be
taken into consideration:
dimensions and weight of the machine
required transport and hoisting equipment
possible piping layout with allowance for the space
allowing disassembly of the rotor as defined in
5.2.1.3
freedom of movement to:
operate the drive /
speed regulation
read speed and pressure indicators
adjust a stator retensioning device, if fitted
operate a buffer fluid supply unit, if fitted
space required for lubrication / renewal of
lubricants
disassembly of mechanical protective devices, e.g.
V-belt or coupling protection
space required for handling the mounting tools, e.g.
sufficient wall clearance
5.2.1.3
Space Allowing Disassembly of Stator P
Aspecific space must be allowed for exchanging the
stator. The required dimension "P" is indicated in the
index of these operating instructions or in the
appended dimensional drawing, Point 9.
CAUTION
Ensure also that the pipe work can be dismounted at
this location too.
5.2.2
Installation of the Fully Assembled Pump
•Installation in conformity with data sheet
Installation of the pump is permissible only in
accordance with the data sheet specifications and
the associated basic drawing, see Point 9. Any
change in the position must be checked and
approved by seepex.
•Tension-free mounting of pump
This rule applies to pumps with and without drives,
to versions with and without baseplate, for
mounting on the foundation or other bearing
elements. The entire area of all bearing surfaces of
the machine must rest on the ground. Any
unevenness must be corrected by appropriate
supports.
Correct seating of drives
All drives have been aligned ready for operation
and mounted by seepex. However, displace-ments
may occur during transport or installation. For this
reason, check that the alignment and fastening of
the drive and coupling are correct.
•Protective devices
On completion of the assembly
and installation work, immediately
mount all safety and protective
devices in their proper locations
and set them in operation.
Page 9

Assembly and
Installation
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issue B / 02.01.2006 Dokument document OM.INS.01e Blatt sheet 2(2)
5.2.3
Protective and Controlling Equipment
Information on equipment of this nature, where fitted,
is provided in the data sheet, Point 9. Consult the
attached manufacturer's specifications, Point 10, for
instructions on assembly and installation.
5.2.4
Electric Connection of Electric
Motor and Frequency Converter
The electric connections must be
established in accordance with the
manufacturer's specifications,
Point 10, as well as the safety speci-
fications applying at the installation
site. The mains voltage and
frequency must match the ratings
indicated on the type and rating
plates.
•Switch on electric motor „direct-on-line“
CAUTION
An increased starting torque is necessary due
to the clamping between the rotor and stator
conveying elements. This means the electric motors
that drive the progressive cavity pumps must always
be switched on directly. As a rule, star-delta startup
is not possible unless special arrangements have
been made with seepex.
Three-phase cage motor
Delta connection Star connection
Terminal
board
low . . . high . . .
... voltage indicated on rating plate
•Speed regulation via frequency inverter
When progressive cavity pumps with frequency-
controlled drives are started up problems may occur
due to unsuitable or wrongly set frequency inverters.
For this reason we recommend the purchase of the
complete drive, including frequency inverter, from
seepex, so that the frequency inverter can be tuned
on the seepex test field along with a trial run.
Ensure that customer-supplied frequency inverters
comply with the starting torque and running power
specified in the appended data sheet, Point 9.
CAUTION
Consult the appended document TI.FRU.01, see
Point 9, for further information on the electric
connection and the setting of frequency inverter
and variable-speed motor.
5.2.5
Piping
5.2.5.1
Suction and Pressure Flanges
The position, nominal width and standard of the
suction and pressure flange of the progressive cavity
pump are specified in the dimension drawing, Point 9,
and data sheet, Point 9. Always observe the rotational
direction and flow direction defined in Point 6.2.5.
5.2.5.2
Piping Dimensioning
CAUTION
The pipe diameters on the suction and pressure sides
must be dimensioned in accordance with the
customer's pressure-loss calculation in such a way
that the pressures specified in the data sheet, Point 9,
are not exceeded. The nominal width of the suction
pipe should at least match that of the pump suction
flange.
5.2.5.3
Residue-free Piping
CAUTION
Prior to starting up the pump, ensure that all pipelines
are free from foreign bodies. Installation residues
(such as weld spatter, screws, steel chips etc.) will
lead to damage of the seepex pump for which
guarantee claims will not be accepted.
5.2.5.4
Tension-free Mounting
CAUTION
Pipelines and other components requiring to be
connected with the pump must be mounted without
stresses.
5.2.5.5
Fluid Connections for Optional Extras
Consult the data sheets, Point 9, for information
regarding the optional extras, if any, that are fitted.
The technical description is given under Point 9.
Page 10

Commissioning/
De-commissioning
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issue C / 02.01.2006 Dokument document OM.COM.01e Blatt sheet 1(3)
6.0
Commissioning/De-commissioning
6.1
Engineering Data
Details regarding all technical specifications and
operating conditions are given in these operating
instructions together with the data sheet, Point 9.
To guarantee the correct assignment of documen-
tation to pump, the commission number on the
cover sheet
and data sheet of these operating instructions
must match the commission number stated on
the nameplate of the pump.
6.1.1
See Point 7.2.2 for Lubricant Chart
6.2
Preparation for Operation
6.2.1
Bearing
6.2.1.1
See Point 7.2.1.4 for pump bearing.
6.2.1.2
See manufacturer's documents, Point 10, for drive
bearings.
6.2.2
Shaft Sealing
See document OM.SEA.__,.
6.2.3
Filling Up of Suction Side to Avoid Dry Running
at Startup
CAUTION
Before switching on the pump, fill the suction-sided
pump casing with fluid so that the first rotations will
lubricate the conveying elements immediately. A
small quantity of fluid is sufficient for lubrication; the
subsequent operation of the pump is self-priming,
even if an air column up to the liquid level remains.
6.2.4
Electric/Hydraulic Connections
The connections are listed in the
appended manufacturer's documents,
Point 10.
The risk of exposure to electrical
hazards must be ruled out. Always
observe the safety regulations valid
at the site of installation.
6.2.5
Checking Direction of Rotation
The rotational direction of the pump
determines the flow direction of the
conveying medium.
Flow direction
counter-clockwise
Flow direction
clockwise
Prior to commissioning the rotational direction of the
pump must be checked for compliance with the data
sheet specification and the rotational direction arrow
on the type plate of the pump.
6.3
Control and Monitoring Equipment
Where applicable, please refer to the associated
documents, Point 10, for information on
commissioning.
6.3.1
Performance Check
Any optional extras must be subjected to a
performance check in conformity with the
specifications by seepex or other manufacturers, see
manufacturer's documents.
6.3.2
Setting
Unless already performed in the factory, setting must
be carried out in accordance with the appended
manufacturer's specifications, Point 10. Pay attention
to the operating specifications in the data sheet.
Page 11

Commissioning/
De-commissioning
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issue C / 02.01.2006 Dokument document OM.COM.01e Blatt sheet 2(3)
6.4
Equipment for Protection of Persons
Machines must be fitted with mechanical
protective devices complying with DIN EN
809.
Moving or working parts must be
protected against accidental contact.
However, safety considerations demand
it be possible at all times
to check without hindrance whether the
shaft seal is fully functional.
Aprotective guard is necessary in this
area only if components are mounted on
the rotating, smooth shaft.
If pumps are operated with an open
suction flange/feed hopper, a suitable
protective guard complying with DIN EN
294 must be mounted.
Country-specific protective regu-lations
must be observed at the site of
installation.
Prior to activati
on of the pump, check the
proper function of all protective
equipment.
6.5
Commissioning
6.5.1
Initial Startup/Re-starting
CAUTION
Every seepex progressive cavity pump is designed
for the specific operating conditions documented in
the data sheet. Commissioning is permissible only if
the operating conditions conform with those
indicated in the data sheet. Although the potential
usages of the seepex pump are not confined to the
specified operating conditions, any change in the
original conditions must be checked and approved
by seepex.
The right to make claims under the warranty
agreement will be annulled if operating conditions
are changed without prior approval by seepex.
6.5.2
Avoid Dry Running of Pump
CAUTION
The dry running of a pump increases the friction
between rotor and stator, quickly causing an
unacceptably high temperature to develop on the inner
surface of the stator. This overheating leads
to burning of the stator material and the total
failure of the pump.
For this reason it is necessary to ensure that the
suction-sided flow never dries up completely.
If a continuous flow cannot be guaranteed for the
plant, it is essential to fit the seepex dry running
protection device TSE, available as an optional
accessory.
6.5.3
Check Pressure at Suction and Pressure Flanges
6.5.3.1
Safeguard Pump Against Excessive
Pressure at the Suction Flange
The seepex pump is designed to
operate with the pressure at the suction
flange (suction head or inlet pressure)
specified in the data sheet. Deviating
pressure conditions may lead to the
failure and/or destruction of the shaft
seal or entire pump.
For this reason the suction pressure
specified in the data sheet must be
guaranteed. Appropriate monitoring
devices are oil-filled contact mano-
meters that deactivate the pump.
6.5.3.2
Safeguard Pump Against Excessive Pressure at
the Pressure Flange
The seepex
pump operates according to
the positive displacement principle.
Operation of the pump against an
excessive pressure caused by closed
valves, by high pressure losses in the
piping or by product sedimentation will
lead to the destruction of the pump,
drive, pipe work and/or downstream
equipment. Every progressive cavity
pump must therefore be protected
against overpressure. Safety valv
es with
bypass pipes or oil-filled contact
manometers that disactivate the pump
are appropriate protective devices.
6.5.4
Drive Engine
Consult the attached manufacturer's
operating instructions, Point 10, for
information on commissioning the drive
engine.
Page 12

Commissioning/
De-commissioning
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issue C / 02.01.2006 Dokument document OM.COM.01e Blatt sheet 3(3)
6.5.5
Establish Clear Passage Through Pipelines
CAUTION
To prevent damage to the pump the unhindered flow
of liquid must be guaranteed between the points of
entry to and exit from the pipeline. For this reason,
open all relevant valves etc. prior to activation of the
pump.
6.6
De-commissioning
6.6.1
De-activation
The electric connections must be
switched off and protected against
accidental re-activation. Observe the
safety regulations applying to the plants.
6.6.2
Stationary Pump
The pump and all optional equipment must be
provided with the following protection modes while at
astandstill:
-Frost protection
-Protection against solid particle deposits
-Protection against sedimentation of the medium
-Corrosion protection for parts in contact with
the medium
We recommend that the pipeline and pump be
emptied for the duration of the plant standstill.
Following evacuation, the pump should be preserved.
6.6.3
Evacuation of the Pump
The pipeline must be evacuated on the
suction and pressure side or shut-off
directly behind the pump connections.
Drain any residual liquid in the pump
casing by opening/ removing the
screwed sealing plugs (705) and (502),
sealing rings (706) and (503). Casings
without screwed plug must be
evacuated by the connection branch
(SAG and DRS). Refer to the data
sheet and the sectional drawing of the
associated operating instruction, Point
9, for information on the pump design.
Conveying medium residues always
remain in the rotor/ stator chambers
and may run out during transport or
disassembly of the pump. If conveying
aggressive or hazardous media,
therefore, wear appropriate protective
gear during all installation work.
6.6.4
Disassembling the Pump
Dismantle the pipe work by removing the flange bolts
(SCH) and flange seals (DFL) or the threaded
connections (G).
Disassemble the pump together with the baseplate
(GPU) or, as applicable, without the baseplate (GPU)
following removal of the bolts (SCH) at the pump
feet.
Block-design pumps with direct flange-
mounted drive engine are liable to
become unstable during disassembly.
Stability can be restored by propping up
the drive engine.
6.6.5
Preservation/Storage
The pump must be preserved prior to storage.
Appropriate preservation measures must be agreed
with seepex.Always state the pump commission
number when making inquiries.
Page 13

TAB 1 – DEVICE DATA SHEETS

Engineering: JC/GS/ML Page 1 of 4
Inc.
seepex
Inc.
511 Speedway Drive
Enon, OH 45323
Phone [phone]
Fax [phone]
[email protected]et
www.seepex.com
Data Sheet 835294-835296 Page 1
seepex
date 04/24/2013 commission no. 835294-835296
customer W.M. Lyles
seepex job no. 2115517 offer/item: 5383/0167 item 4 Amend. 1
project PO# T1113-20
3 of seepex progressive cavity pump
type BN 5-12 / A6-A7-A7-H0-IE-X
X=08E4, 20A7
conveying product U/495/CH
denomination active dilute polymer
rate of solids <0.5% viscosity ass. <500 cPs
size of solids no advice pH-value ass. 5-9
specific gravity ass. 1.0 temperature 32 to 113F
composition no advice
remarks thickening polymer feed pumps
performance data nom. min max
conveying capacity 12 24 GPM
pump speed 225 417 rpm
press in press. branch 104 104 psi
press in suct. branch Assumed Flooded
differential pressure 104 psi operating torque 36 lb. ft.
required drive power 3.59 Hp starting torque 60 lb. ft.
remarks Data according to Performance Curve
technical pump data
range BN kind of install. horizontal
size 5 direction of rot. counterclockwise
pressure stage 12 pos. of branch 2 @ pos. 3
1@pos.2
component material design/option
lantern grey cast iron GG25 standard
suction casing 1.4408 /AISI 316 SS standard
½” NPT gauge ports
suction connection DN 3” ANSI B16.5 150 lb. FF
pressure branch 1.4571 / AISI 316 SS ½” NPT gauge ports
pressure connection DN 3” ANSI B16.5 150 lb. FF
joint standard standard
grease 30322 high temp
joint seal FPM standard
coupling rod 1.4571 / AISI 316Ti standard
rotor 1.4571 / AISI 316Ti standard
stator FPM standard
mechanical seal 1.4408 / AISI 316 SS Double Acting Mechanical Seal
seal Chesterton 280 Double Seal 45MM
316/SC/SC/CBN/SC/Alfas
plug-in shaft 1.4571 / AISI 316Ti drilled 30x55
special designs
Page 25

Engineering: JC/GS/JP Page 2 of 4
Data Sheet 835294-835296 Page 2
general operating data
kind of operation continuous operation
site of installation indoors dry atmosphere
remarks
drive
type Gearbox
make SEW ratio i= 4.34
model RF47AM213RS nom./ min- max
mounting position M1 (B5) output speed 403 / 225 – 417 rpm
flange dia 160 mm motor speed 1750 / 977 – 1813 rpm
output shaft 716/0500-006B4 frequency 60 / 33 – 62 Hz
special w/ 4 point (QJ206) output bearing on the output shaft, w/ backstop
electric motor
manufacturer WEG
model 00718ET3E213TC-W22voltage 3x230/460 VAC
nominal power 7.5 Hp rated frequency 60 Hz.
mounting position F1 (C-face/footed) protection IP55
starting DirectatVFD thermal class F
special 213TC, custom options per quote # 3282014-rev1
baseplate
standard BN-ST-LA-EM-GH-TR-RC material carbon steel
drawing no. 801-200/0050-C-141B2 surface painted
special/accessories extended for motor support w/ round corners, drain pan, 1/2" ANSI B16.5
150lbs drain connection, grout holes, & 4 lifting lugs, mounting of base to
be within the confines of the base.
painting
execution standard
color RAL 5013 (blue)
remarks surface prep carbon steel only to SSPC SP6
surface prep all to SSPC SP1
primer coat - Macropoxy 646 - 3 mils dft
intermediate coat - Acrolon 218 HS - 4 mils dft
top coat - Acrolon 218 HS - 3 mils dft
total DFT = 10mils
note: stainless steel components are not to be painted
packing
packing type Crate
marking 2115517
documentation
dimensional drawing no. 140949 140950 operating manual 1 copy English
sectional drawing no. 062-004_1
shaft sealing sect. view 262-0GC/0050-0-009A2
remarks
additional accessories / special designs / remarks
pressure relief valve
manufacturer Kunkle model 171S
body material 316SS including spring flange size 1.5” NPT
pressure range 120-180 psi set point 130 psi
remarks pressure-tight hood
Page 26

Engineering: JC/GS/JP Page 3 of 4
Data Sheet 835294-835296 Page 3
pressure switch and gauge assembly (suction) quantity 1 per pump
diaphragm seal
manufacturer Onyx model K
top material 316 SS connection size 1” NPT
bottom material 316 SS fill fluid silicone instrument oil
diaphragm material Viton w/ Teflon coating special features flush port, ¼” NPT
pressure switch
manufacturer Ashcroft model B4-50-B-X06-Compound
switch type SPDT range -30in.Hg/15psi
enclosure NEMA4x set pressure 12psi
pressure gauge
manufacturer Ashcroft model Duragauge
type 1279 range -30in.Hg/15psi (compound)
diameter 4.5” connection ½”NPT
fill glycerin tube / socket bronze / brass
special: assembled per customers drawing #D-42924 Rev.C, with isolation and flushing port ball valves. 1” NPT
connection.
pressure switch and gauge assembly (discharge) quantity 1 per pump
diaphragm seal
manufacturer Onyx model K
top material 316 SS connection size 1” NPT
bottom material 316 SS fill fluid silicone instrument oil
diaphragm material Viton w/ Teflon coating special features flush port, ¼” NPT
pressure switch
manufacturer Ashcroft model B4-50-B-X06-200psi
switch type SPDT range 0-200psi
enclosure NEMA4x set pressure 150psi
pressure gauge
manufacturer Ashcroft model Duragauge
type 1279 range 0-200psi
diameter 4.5” connection ½”NPT
fill glycerin tube / socket bronze / brass
special: assembled per customers drawing #D-42924 Rev.C, with isolation and flushing port ball valves. 1” NPT
connection.
spare parts
_1_ rotor
_1_ stator
_1_ plug-in shaft
Page 27

Engineering: JC/GS/JP Page 4 of 4
Data Sheet 835294-835296 Page 4
Seismic calculations provided under separate informational submittal.
anchor bolts Hilti HAS-R 316 ¾”x9-5/8” anchor rod (2045010), quantity 6 (each pump).
Seal flush parts to be supplied loose: (installed in the field by contractor)
Qty. Qty. per pump Part no. Description Manufacturer
9 3 1839-005 True union 2000 industrial ball
valve, PVC, Viton elastomers, ½”
socket
Spears
3 1 8210G007 120/60 Solenoid valve, 2W, NC, brass
body, 120/60 AC, ½”NPT, 300psi ASCO
3 1 BVO-6116 Flowmeter with N/O switch, brass
body, NBR elastomers, glass
tube, 1-5 GPM range, ½”NPT
fittings
Kobold
1 1 for all 3 pumps D83SS-40-04-LA130 gauge, pressure, 0-200 PSI,
glycerin filled, SS casing, 4" dia
face, 1/2"MNPT lower mount
Trerice
3 1 5304K9 Hose with brass 3/8" Male x
Female, 3/8" ID, 300 PSI, 12” long McMaster Carr
Provide 316ss pump tags mounted to pump; tags to read commission no., tag no., type, date of
manuf., capacity, job no., TDH, speed.
TAG#'s:
“15LPMP810” - pos. 3
“15LPMP820” - pos. 3
“15LPMP830” - pos. 2
Concentric reducer, Proco style RC expansion joint, single filled arch, flanges drilled to ANSI 125/150#,
Viton elastomer, stainless steel hardware (per quote #239128):
Location Qty. Part no. Description Manufacturer
Suction 3 EJRCFA151/VV 4" ID X 3" ID X 6" F/F - RCFA-151/VV VITON
TUBE AND COV ER Proco
Suction 3 RNG4810300 SET, #481 150# RETAINING RINGS Proco
Testing:
-Hydrostatic per FO.QA.25e
-Performance test per FO.QA.42e with 5 recorded test points from shutoff head to 125% of maximum
design capacity.
-Certified pump curves showing head vs. flow, bhp, efficiency, and NPSH curves. NPSH required shall
be at least 5 feet of water absolute greater than NPSH available.
-Certification that the pump hp demand will not exceed the rated motor hp beyond the 1.0 service
rating at any point on the curve.
-Written acceptance of test results is required before shipment.
Page 28

TAB 2 – APPROVED SUBMITTAL

Motors | Automation | Energy | Transmission & Distribution | Coatings
USAW22SEVDUTY
Severe Duty is Standard
with WEG W22 motors.
You do not need a special motor for severe duty. Severe Duty is standard with WEG W22 motors.

1-800-ASK-4WEG
www.weg.net
2 |
You do not need a special motor for severe duty.
Severe Duty is standard with WEG.
Features that make a difference:
gReduced temperature on windings
and bearings
gNoise level reduction
gTerminal box position outlet on top
Pad for vibration sensor
gDisplaced 900from each other
Enhanced Lifting Provisions
gEasier handling - horizontal & vertical
gHigher mechanical strength and
handling safety
Solid feet
gMore impact resistance
gIdeal for high vibration level applications
Fan Cover
gAerodynamic design
gNoise level reduction
gBetter air flow distribution over frame
gIncreased mechanical strength
Fan
gReinforced fan hub structure
gNoise level reduction
gIncreased air flow
gFan with higher stiffness
gBetter connection quality
gEasier cable handling
during installation
gMore space available for
accessory installation
gEasier Maintenance
gMounting F1/F2/F3
gRotation on 90°stages
gIncreased dust and
moisture protection
gIncreased protection
to high-pressure
cleaning
External
gFinned surface for
improved bearing
heat dissipation
Internal
gChange of grease
path for positive
lubrication
gBearing lubrication
quality improvement
gReduced bearing
temperature
New Cooling System
Frame
DE (Drive Endshield)
gNew fin design
gBearing moved outwards for better load support
gImproved bearing heat dissipation for reduced bearing
temperature
gReinforced endshield structure
NDE (Non-Drive Endshield)
gNew design with smooth exterior surface
gImproved air flow
gNoise level reduction
gImproved structural rigidity for low vibration
Endshields Subsystem
Terminal Box
Bearing Caps
Seal Subsystem
g All NEMA Premium ratings have a 1.25 service factor (up to 100 HP) resulting in cooler operation and extended life of the motor
g All Cast Iron Construction, including Terminal Box and Fan Cover (*)
g Solid feet for reduced vibration levels and impact absortion
g Optimized ventilation system for cooler operation and extended life
g High Grade FC200 cast iron provides superior mechanical strength and heat dissipation
g All WEG W22 motors are Totally Enclosed Fan Cooled with a true IP55 rating against dust and moisture. (IPW56, IPW65 and
IPW66 available as optional)
g Exclusive W-Seal 364T and larger provides superior bearing protection
g Taconite Labyrinth seal 586 Frame and larger
g Exclusive WEG painting system exceed 200hrs ASTM 117 corrosion test (Exceeds IEEE841 standard)
g Balanced to 0.08 inches per second vibration limits (Meets IEEE841 standard)
g Four Bolt Conduit Cover with glued Neoprene Gasket
g Impregnation Resin and magnet wire are insulation class H
g Stainless Steel Nameplate - Laser edged with high contrast background
g Corrosion Proof Drains
g Inverter Duty per NEMA MG1, Part 31
g Certified Class I Div 2, Groups A, B, C & D; Class II, Div 2, Groups F & G
*cast iron fan cover available as an option on 143-215T frames