Seiko I Infotech IP-7900 User manual

SIIT CONFIDENTIAL
IP-7900
Solvent Ink Color Inkjet Printer
U00112843101
Installation Manual
Seiko I Infotech Inc.

SIIT CONFIDENTIAL
Copyright by Seiko I Infotech Inc., 2009
All right reserved.
The contents of this document may be subject to change without previous notice.
U00112843100 September 2008
U00112843101 February 2009

SIIT CONFIDENTIAL
i
Preface
The IP-7900 Color Ink Jet Printer Installation Manual describes how to install the IP-7900
Color Ink Jet Printer (simply called the printer below).
Installation is important for the printer's proper operation with the same performance as
confirmed at the predelivery test at the customer's site. Engineers should be familiarize
themselves with the printer and install it at the correct location using the correct
procedure and check it properly.
This manual covers unpacking, moving to the installation site, installation, assembly,
cable connection and operation check, which should be carried out after the printer is
delivered and unloaded in the customer's premises.
Before starting installation, take the time to read the Safety Precautions and Notes on
Installation and Handling, which are written on the following pages.
This manual consists of the following sections:
Section 1 Describes the steps for installation, details of each step, required manpower
and related sections. In addition, this section lists required tools. Familiarize
yourself with the flow of installation.
Section 2 Details installation requirements. Before starting installation, check that the
site chosen by the user meets these requirements.
Section 3 Shows the system configuration, appearance and names of components.
Section 4 Describes the procedures for unpacking, moving, installing, connecting, and
checking the printer.
Section 5 Describes the procedures for moving and relocating the printer.
When using the printer, see also the following documents:
●IP-7900 User’s Guide
●IP-7900 Maintenance Manual
●IP-7900 Packing Specification

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ii
Safety Precautions
WARNINGS
•Use the power supply voltage specified on the nameplate.
DO NOT plug several devices into one electrical outlet as this might result in fire or
electric shock.
•DO NOT allow metal or liquids to touch the internal parts of the printer.
Doing so may cause fire, electric shock, or other accidents.
•DO NOT disconnect or connect the power cable with wet hands.
Doing so may lead to electric shock.
•Make sure the printer is well grounded. If it is not grounded, a short circuit may cause
fire or electrical shock.
•DO NOT disassemble or remodel the printer.
DO NOT repair the printer by yourself. Doing so may cause fire, electric shock or other
accidents.
•DO NOT remove the fixed covers of the printer because they contain high-voltage and
extremely hot parts. Careless removal might result in an electric shock or burn.
•DO NOT damage, break, process, or heat the power cable.
If it is damaged, replace it with a new one.
Using a damaged power cable may cause fire or electric shock.
•NEVER use the printer in a place of extreme humidity or any place where it can
possibly be splashed by any liquids.
If any liquids get into the printer, it could lead to fire, electric shock, or other serious
accidents.
•Turn the printer off and unplug the power cable immediately during a thunder storm.
WARNINGS
Power OFF the printer and unplug the power cable from the power outlet in any of the
following cases:
•When putting your hands inside the printer.
•Smoke, strange noise or smells erupt from the printer.
•A piece of metal or any liquid touches the internal parts or slot of the printer.
•An error requiring service from a service center occurs.
Avoid ink ingestion or splashes on skin or in eyes. Keep ink bottles out of the reach of
children. If ink is swallowed by mistake, do not try to vomit, but seek medical attention
immediately.

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iii
CAUTIONS
In order to ensure the safe operation of the printer heed all of the cautions and warnings
contained throughout this manual.
•DO NOT put any paper rolls on an unstable table or a tilted surface as they could fall
leading to an injury.
•Handle the paper rolls with care because they are very heavy. If you drop them, it could
lead to personal injury.
•Hold the electric cable by the plug when connecting and disconnecting it.
Failing to do so may cause the cable to fray or break which could lead to electric shock
and/or fire.
•Cap the waste ink bottle tightly to prevent leakage before discarding it.
•DO NOT get ink on your skin or clothes. Wash off any ink with immediately with soapy
water.
•When replacing the ink cartridge, place a sheet of paper under the bottle to prevent
spillage and work in a well-ventilated area.

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iv
Notes on installation and handling
Pay attention to the following items to make full and proper use of the printer.
Notes on installation and storage
1. Do not install the printer in an area where it is directly exposed to sunlight orstrong
light source.
2. Do not install the printer in an area where it will receive vibration, dust or water.
3. Do not install the printer in an area where ventilation is poor.
4. Do not install the printer in an area where it directly receives air from airconditioners,
heaters or ventilators.
5. Use the printer in an area conforming to the specified operating conditions.
6. The printer should be installed on a level plane. It should not be tiltedduring
transportation. If the printer is not installed on a level surface, the printquality may
deteriorate or the printer may fail. Be sure to lock casters to preventmovement of
the printer.
7. There must be sufficient spaces for maintenance around the printer: left space:
40cm; right space: 40 cm; front space: 100 cm; rear space: 100 cm.These spaces
are also required to ventilate the printer.
8. Install the printer in the place where a warp in the floor will not be caused by
theweight of 450 kg.
9. Avoid the installation in a place where condensation may occur inside of theprinter.
In the case of condensation, leave the printer as it is until the
condensationdisappears. If it is used when condensation occurs, the printer may fail
or may notprint properly.
10. The printer weighs about 450 kg (excluding media and accessories). When
anypower equipment, such as fork-lift truck, is not used to move or transport
it,handle by eight people. Otherwise, it may cause injury.
Precautions on the power supply
1. Install the printer near an electrical outlet which should be easily accessible.
2. Do not provide power to the printer through the same power line as for
noise-generating devices, such as a motor.
3. Connect the power cable to an electrical outlet. Do not put many loads on one
electrical outlet.

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v
Handling precautions
1. Turn the power OFF, wait for at least ten seconds, and turn the power on again.
2. Do not place anything on top of the printer. Do not rest your elbow on the printer.
3. Open and close the top cover gently with both hands from the front of the printer.
4. Before connecting or disconnecting the interface connector, turn the printer OFF.
5. Do not wipe the cover surface with benzene or paint thinner. The coating maycome
off or deteriorate.Wipe the cover clean with a soft cloth. If the cover is very dirty, use
a clothmoistened with a neutral detergent.
6. Do not touch the ink-jet head surface.
Precautions on consumables
1. Always use the recommended consumables (paper, ink, etc.). Failure to follow this
instruction may cause poor print quality or a breakdown.

CONTENTS-1
Table of Contents
Section 1 Installation Overview
1.1 Installation Overview................................................... 1-1
1.2 Required Tools ........................................................... 1-2
1.3 Package Size ............................................................. 1-3
Section 2 Installation Site Check
2.1 Temperature and Humidity ........................................... 2-1
2.2 Installation Floor ........................................................ 2-2
2.3 Installation Space ....................................................... 2-3
2.4 Transfer Space ........................................................... 2-4
2.5 Power Supply Requirements ........................................ 2-5
Section 3 Printer Configuration and Names of Components
3.1 Standard Components ................................................. 3-1
3.1.1 Basic components ............................................................. 3-1
3.1.2 Items bundled in the printer package ................................... 3-2
3.1.3 Accessories...................................................................... 3-3
3.2 Options...................................................................... 3-4
3.3 Consumables ............................................................. 3-5
Section 4 Unpacking, Transportation and Installation
4.1 Transferring to an Unpacking Area................................ 4-2
4.1.1 Unpacking area selection ................................................... 4-2
4.1.2 Transfer method................................................................ 4-3
4.2 Unpacking.................................................................. 4-4
4.2.1 Unpacking ........................................................................ 4-4
4.2.2 Unloading printer from pallet .............................................. 4-8
4.3 Transferring to an Installation Area and Assembling Printer
Parts ........................................................................4-10
4.3.1 Fixing printer and assembling printer parts ......................... 4-10
4.3.2 Assembling roll feed unit and take-up reel unit.................... 4-18
4.3.3 Installing waste ink bottle and ink packs ............................ 4-26
4.3.4 Removing carriage cushioning materials............................. 4-31
4.3.5 Filling wiper cleaning liquid .............................................. 4-35
4.3.6 Filling spittoon absorber liquid.......................................... 4-36
4.3.7 Installing media .............................................................. 4-37
4.3.8 Straightening media feed direction by adjusting take-up scroller
height ............................................................................ 4-37
4.4 Connecting Power Cables and Turning on ....................4-39
4.5 Filling an Initial Ink ....................................................4-43

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Table of Contents
CONTENTS-2
4.6 Checking Printer Operation.........................................4-45
4.6.1 Setting parameters .......................................................... 4-45
4.6.2 Adjusting sensors for roll feed unit and take-up reel unit ...... 4-45
4.6.3 Checking printer operation without connecting to host computer4-49
4.6.4 Connecting with host computer ......................................... 4-53
4.6.5 Confirming system operation............................................. 4-54
4.7 Completing installation ...............................................4-55
Section 5 Moving and Relocating
5.1 Moving a Printer ......................................................... 5-1
5.1.1 Moving a printer with casters .............................................. 5-1
5.1.2 Moving a printer with crane ................................................ 5-1
5.2 Relocating a Printer .................................................... 5-2
5.2.1 Purging inks ..................................................................... 5-2
5.2.2 Powering off ..................................................................... 5-2
5.2.3 Fixing carriage.................................................................. 5-2
5.2.4 Removing waste ink bottle.................................................. 5-3
5.2.5 Installing cushioning materials and fittings ........................... 5-3
5.2.6 Unlocking casters and releasing the adjustable leveling feet... 5-3

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1-1
Section 1 Installation Overview
1.1 Installation Overview
Table 1-1 lists the steps for installation and required manpower.
Table 1-1 Installation Overview
Step Action
Required
manpower
1 To transfer to unpacking
area
Move the printer to an unpacking area. 2*
2 To unpack Remove the printer from the carton and
check the content against the packing list.
4
3 To move to installation
site
Move the printer to the installation site. 2*
4 To install Install the printer, components, and
accessories, then connect the power cable.
2
5 To set parameters Set the parameters for printing and data
transmission.
1
6 To check printer
operation
Check the print quality. 1
7 To connect interface
cable
Connect the interface cable. 1
8 To check printer
operation
By connecting the printer with the host
computer, check the system performance in
advance, and secure that the system
operates properly.
1
* Eight persons are required to lift the printer. (Main body weight: about 600 kg; Packaged weight:
about 900 kg)
To move or transport the printer, use a forklift truck or a cart, containing long-fork, with the carrying
capacity, 1.5t or more. Check the route for carrying in advance, and secure a sufficient number of
operators.

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Section 1 Installation Overview
1-2
1.2 Required Tools
Table 1-2 lists the tools required for installation.
Table 1-2 Main Tools
Item Qty Remarks
Cutting pliers 1 To cut PP-band and insulation lock tie
Cutter 1 To unpack
Philips screwdriver JIS B 4633 (2) 1 To loosen screws holding the printer
Philips screwdriver (1: 250mm) 1 To adjust print head for image quality
improvement
Philips screwdriver (2: 250mm) 1 To adjust print head for image quality
improvement
Normal screwdriver 45x50 JIS B 4609 1 To loosen screws holding the printer
Normal screwdriver (1: 250mm) 1 To adjust print head for image quality
improvement
Wrench 13mm 2 To unpack
Hexagon wrench M4 1 To assemble cooling fan and sheet metal
Hexagon wrench M8 1 To remove metal pedestals
Hexagon wrench M3 1 To adjust carriage height for image quality
improvement
Hexagon wrench M5 1 To parallel carriage to platen for image quality
improvement
Hexagon wrench M6 1 To parallel carriage to platen for image quality
improvement
Socket wrench 9.5mm squared 1 To loosen stand reinforcement plate
Adjustable end wrench 1
Wrench 1
Torque screwdriver 1 To tighten carriage covers 49N (5kgf)
Level 1 To install the printer horizontally

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Section 1 Installation Overview
1-3
1.3 Package Size
Table 1-3 Package Size
Package size 約4300（W）x1100（D）x1820（H）
Package weight 約900kg
Pallet Material: Iron, Weight: Approx. 147kg
Pallet size 4300 (W) x 1100 (D) x 250 (H)

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2-1
Section 2 Installation Site Check
Before installation, check the environmental conditions below including power supply.
2.1 Temperature and Humidity
The conditions for the installation site are shown below.
(1) Keep the air condition constant.
Table 2-1 lists the temperature and humidity at the installation site.
Table 2-1 Environmental Conditions
Item Conditions/Remarks
Temperature Operating: 15 to 30 °C
Non-operating: 5 to 35 °C
To guarantee print quality: 20 to 25 °C
Relative humidity
(without condensation)
Operating: 30to70%RH
Non-operating: 10 to 80% RH
Print quality guarantee: 40 to 60% RH
Temperature gradient
(without condensation)
Operating: ±10°C/horless
Non-operating: ±20 °C/h or less
Operating temperature and
humidity range
Operate the printer under the temperature and humidity below.
Temperature: 15℃to 30℃
Humidity: 30%to70%RH
To obtain better print quality, operate the printer within the
temperature 20 to 25 °C (68 to 77℉).
(2) Do not subject the printer to mechanical vibration.
(3) Avoid dusty place. Keep the air clean.
(4) Do not expose the printer to the direct sunlight. Confirm that the printer is not exposed
the afternoon sunlight.
(5) Do not expose the printer to the air exhausted from ventilation outlet.
(6) Provide adequate ventilation.

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Section 2 Installation Site Check
2-2
2.2 Installation Floor
The adequate space around the printer for supplies replacement and print processing is required when
operating and repairing.
The floor of the installation site should meet the following requirements:
(1) The floor should be level.
The floor should be level to distribute a load on the leveling feet evenly and keep the printer
horizontal. (Measure and check the levelness with a level at the center of the printer’s BEAM.)
As the pallet has casters, avoid obstructions in the path to move it on casters.
(2) The floor should have sufficient strength to hold the weight of the printer.
The floor strength to support the casters is shown below.
●Printer weight 600kg (excluding media and consumable parts)
●Load on a caster 150kg (excluding media and consumable parts)
The caster position subjected to the load are shown in Figure 2-1.
The part painted in gray indicates the roll feed/take-up reel unit.
（単位：mm）
Figure 2-1 Caster Positions
4125.5
2906.1
3106.6
524
424
723
1379.2
369
8-φ65
4-φ75
FRONT

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Section 2 Installation Site Check
2-3
2.3 Installation Space
At installing the printer, a sufficient space around the printer must be secured to:
-Replace the frequently used part
-Output the drawings
-Provide adequate ventilation
-Repair printer and replace components
The space required for the installation and maintenance (excluding media setting) is shown in Figure
2-2.
NOTE
The figure below shows the space for installation only. To unload the printer from the pallet
with slope, secure the space width 9.0m or more. For more details, refer to “Section 4
Unpacking, Transportation, and Installation.”
Figure 2-2 Installation/Maintenance Space
Front
400 400
1,000
1,000
Height: 2,200
(Unit: mm)

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Section 2 Installation Site Check
2-4
2.4 Transfer Space
Note that they are the dimensions of the printer just unpacked and not assembled.
Secure the printer’s transfer space based on the printer’s dimensions below.
Figure 2-3 Printer Dimensions for Transfer Space
(Unit: mm)

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Section 2 Installation Site Check
2-5
2.5 Power Supply Requirements
The requirements to connect the printer’s power cable are shown below.
(1) Power supply specifications
The power supply specifications for the printer are as follows:
Verify that the power supply at the site meets the following specifications.
●Power consumption
Printer power supply operating: 1440W or less
Printer power supply idle: 100W or less
Heater power supply operating:
200V input voltage: 2000W or less
240V input voltage: 2880W or less
Heater power supply idle: 5W or less
●Input power voltage for printer power supply and heater power supply
Rated voltage: 200 to 240VAC
（Input voltage range: 180 to 260VAC）
●Input power frequency for printer power supply and heater power supply
Rated frequency: 50/60Hz
（Input frequency range: 50/60±1Hz）
●Instantaneous interruption for printer power supply and heater power supply
20msec or more
●Inrush current for printer power supply and heater power supply
35A or less
●Leakage current for printer power supply and heater power supply
3.5mA or less (IEC950,UL1950,CSA950)
1.0mA or less (Electrical Appliance and Material
Safety Law)
●Insulation resistance for printer power supply and heater power supply
10MΩ(500VDC) or more

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Section 2 Installation Site Check
2-6
●Withstand voltage for printer power supply and heater power supply
1.5kVAC for one minute
●Calorific power 15552000J/H or less
●Grounding for printer power supply and heater power supply
Class D grounding (3rd grounding)
CAUTION
To prevent induction noise, apply an exclusive ground cable. Do not connect it together
with the power cable.

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Section 2 Installation Site Check
2-7
(2) AC outlet
The shape of the plug and plug outlet are as follows.
Apply the receptacle suitable for the plug.
1）For Japan
Figure 2-4 JIS C8303 3P 15A 250V Shape of plug and outlet
2）For Europe
Figure 2-5 Plug shape for Europe (STANDARD SHEET V II)
Unit:mm

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Section 2 Installation Site Check
2-8
3）For North America
Figure 2-6 Plug shape for North America (NEMA 250V-20A)
Unit:mm