SELMI Filler Troubleshooting guide

FILLER
Manuel d'utilisation et de maintenance
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PREFACE
SELMI S.r.l. would like to thank you for purchasing our
“FILLER”.
This manual is to be considered an integral part of the machine
and its purpose is to allow use of the machine throughout its
life, from delivery until demolition. Therefore, we suggest that
your read it carefully. Everyone working with the machine must
read this manual. It is also necessary to keep the manual in a
place accessible to operators at all times.
In the event of loss or damage of this manual, please ask
SELMI S.r.l. to send you a replacement copy.
The technical information contained in this manual belongs to
SELMI S.r.l. and must be considered proprietary.
The total or partial reproduction of the graphic design, text and
illustrations is forbidden
With a view to constant technical improvement, the company
reserves the right to make any necessary amendments to the
content of the manual, to the machine or to parts thereof.
Consequently, some of the illustrations may differ slightly from
your machine.
This document is an integral part of the “FILLER”, as described
in section 1.7.4 of annex I of directive 2006/42/EC.
The Italian edition of this manual contains the original
instructions. The foreign language editions are to be considered
as translations of the original instructions.
© Copyright SELMI S.r.l.
Edition June 2016
EC DECLARATION OF CONFORMITY
The manufacturing company SELMI S.r.l., with main office in S. Vittoria D'Alba (CN) Italy –Via Statale, 151, in its capacity as manufacturer, declares, under its own
responsibility, that the machine named:
“FILLER”
Serial number:
is compliant with all the provisions contained in the following directives: 2006/42/EC (machine directive), 2004/108/EC (electromagnetic compatibility) 2006/95/CE
(low voltage directive) and EC regulation 1935/2004 (contact with foodstuffs).
The norms adhered to that are used as a reference for the design, realization and testing of the machine are listed in the technical files archived at Selmi Srl.
The manufacturer also wishes to inform you that the technical file may, in the cases envisaged by the directive, be put together by the manufacturing company.
Year of construction:
Date: The liable person

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Table des matières
1. General information 4
1.1. Structure of the manual 4
1.2. Messages Used 4
1.3.Aim and contents 4
1.4. Preservation of the manual 4
1.5. External components 5
1.6. Internal components 6
1.7. Details of the manufacturer 8
1.8. Identification plate of the machine 8
1.9. Identification plate of the CE marking 8
1.10. Inteded use 8
1.11. Operating environment 8
1.12. Noise level 8
1.13. Technical characteristics 9
1.14. Dimensions 9
1.15. Storage 10
1.16. Disposal 10
1.17. Warranty 10
1.18. person qualified to operate 11
2. Safety section 12
2.1. Safety information 12
2.2. Safety limitations 12
2.3. Safety symbols and plaques 13
2.4. Safety and protection devices 13
2.5. Client’s safety measures 15
2.6. Personal protection equipment 15
2.7. Residual risks 16
2.8.Applied Directives 16
2.9. Harmonized technical norms 16
3. Moving and transportation section 17
3.1. General norms 17
3.2. Packaging 17
3.3. Transportation 18
3.4. Removal of the packaging 18
4. Installation section 19
4.1. Positioning 19
4.2. Electrical connections 19
4.3. Installation procedure 20
4.4.Commissioning 20
5. Operation section 21
5.1. Description of symbols 21
5.2. Using the machine 22
5.3. End of working cycle 23
5.4. Position of the user 33
5.5. Unintentional power cuts 23
6. Maintenance section 24
6.1. General information 24
6.2. General safety practice 24
6.3.Cleaning exterrnal parts 25
6.4. Cleaning of injection system 26
6.5. Maintenance of mechanical parts 28
6.6. Maintenance of electrical parts 28
6.7. Components subject to wear 29
6.8. Planned preventive maintenance 29
7. Electrical diagram section 30
8. Spare part section 33

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1. General information
1.1. Structure of the manual
To simplify the reading and understanding of the information
contained in this manual and to make searches quicker, it
has been divided into sections, each dedicated to a specific
subject.
1.2. Messages used
Attention
This type of message is used to draw the reader’s
attention to more delicate or particular procedures
which, if not carried out correctly, may pose a risk to
the safety of the operator and cause damage to parts
of the machine.
Warning
This type of message is used to draw the reader’s
attention to procedures which, if not carried out
correctly or at pre-set intervals, may cause damage to
the machine or its parts, as well as to the product
being processed.
Environment
Messages relating to the environment draw the
operator’s attention to the rules to be followed to
prevent the risk of environmental damages deriving,
directly or indirectly, from use of the machine.
Note
These messages highlight instructions, advice and
notes that can be particularly helpful during the
various uses of the machine.
1.3. Aim and contents
This manual has been drawn up in consideration of the
requirements of directive 2006/42/EC and paying particular
attention to describing all the procedures necessary to obtain
the best working conditions for the machine and its operators,
without neglecting product quality:
The aim of this manual is, therefore, to provide the user with
all the information necessary for the correct use and
maintenance of the machine. Consequently it is absolutely
necessary:
- to meticulously follow the instructions given in the manual
during every phase of the machine’s life, from
transportation to demolition;
- for every machine operator to thoroughly read the
contents of this manual;
- for the company’s safety officer to make sure that all
machine operators have clearly understood how the
machine works
Attention
In case of doubts on the correct interpretation of the
instructions please contact the manufacturer to obtain
the necessary clarifications. All those carrying out any
kind of operation on the machine must have
thoroughly read and understood the contents of this
instruction manual.
Warning
If this manual is damaged or lost, please ask the
manufacturer or the authorized distributor in the
country where the machine is being used for another
copy.
1.4. Preservation of the manual
The instruction manual is an integral part of the machine and
must be used to train and inform professional figures
operating on the machine. Consequently, it is necessary to
follow certain simple instructions regarding its preservation,
as follows:
- store the manual in areas protected from humidity and
heat, so as not to jeopardize the quality or legibility of any
part of the publication;
- keep the manual is an easily accessible place known to
the machine operators;
- avoid handling the manual with dirty or greasy hands;
- if you think it is necessary to highlight important steps of
the manual, use non-permanent systems, to preserve its
legibility;
do not remove, rip or rewrite any parts of the manual for any
reason.

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1.5. External components
1 Hopper
2 Control panel
3 Injection plate
4 Feet
5 Operating pedal
6 Three phase electrical plug
7 Front panel
8 Emergency button
9 Compressed air inlet
10 General safety switch
11 Pedal plug
12 Electric panel lock
7
7
10
7
1
3
8
9
11
12
2
6
4
5

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1.6. Internal Components
1. Compressed air manometer
2. Microprocessor board
3. Electrovalve
4. Piston
5. Sleeve
6. Pneumatic actuator
7. Vibrating table motor
8. PT 100 probe
9. Linear potentiometer
7
7
6
5
4
2
1
7
8
9
3

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Power board
1. Probe
2. Piston depth gauge
3. Transformer
4. Vibrations
5. Heating
6. 220V supply
7. 24 Vac supply
8. return electrovalve
9. outflow electrovalve
10. Pedal
11. Emergency
12. Ethernet cable
13. Connection for programming
14. Probe temperature calibration
15. 24V fuse
16. 220V fuse
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
15

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1.7. Details of the manufacturer
The machine described in this instruction manual was built
by:
SELMI S.r.l.
Via Statale, 151 –12069 –S. Vittoria D’Alba (CN) Italia
Tel. [phone] - Fax [phone]
www.selmi-group.it - [e-mail]
1.8. Identification plate of the machine (CE marketing)
There is a plate, similar to the one shown here, on the
machine, indicating details of the manufacturer, the CE
conformity mark and the machine’s serial number. Always
state this number when communicating with the
manufacturer.
Example of identification plate on the machine structure
TYPE
SERIAL NUMBER
YEAR
WEIGHT
1.9. Identification plate of the CE marking electric panel
(low voltage)
Example of identification plate on electrical panel. For the
correct data, see the data shown in the section on the
machine’s technical specifications.
1.10. Inteded use
Thanks to the microprocessor control and adjustment of the
dosage this machine is able to facilitate and quicken the
injection of the fillings inside the pralines. The piston pump
body is built with a completely cleanable material. The
working environment at the point of injection is heated and
thermoregulated. If the Filler is used with low density fillings it
can reach high levels of productivity.
The mould is placed on a vibrating table to optimise the
injection of the fillings so eliminating air bubbles which could
compromise the shelf life of the product. The filling production
of this machine can reach 300 moulds/hour.
Warning
A use other than that specified is considered
improper. The machine is intended for professional
use only.
Attention
Do not place any small objects near the control panel
or the tank: they could fall and enter the tank, which
would contaminate the product.
1.11. Operating environment
To guarantee proper functioning the machine must be
protected from atmospheric agents. Its ambient operational
temperature should be between 15C° and 35C° with relative
humidity not exceeding 70%.
The working environment must be clean, sufficiently
illuminated and away from an explosive environment.
The environmental characteristics of the installation site are
specified in section 4.
Attention
The machine’s fixed guards have a variety of
openings to allow the internal units to cool. When the
machine is running, make sure that these openings
are not covered by cloths or objects that obstruct
proper air flow.
1.12. Noise level
The phonometric tests carried out on this specific machine
model show an acoustic pressure lower than 70 dB(A).

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1.13. Technical characteristics
Motor: Monophase 230 V
Power consumption: 1,4 kW
Tank steel:AISI 304 L
Weight: 62 Kg
Air compressed required: 80 lt/min, filtered, disoiled,
dry.
1.14. Dimensions

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1.15. Storage
Remove the remaining product left in the machine
following the instructions in the appropriate section.
Stop the machine using the main switch and
disconnect it from the electricity main. Move it to a
spacious place (it is necessary to work all around the
machine).
Clean the tank, the removable components (i.e. screw
pump, mixer, nozzle) and the pipes as described in the
appropriate section.
Attention
It is absolutely necessary to follow the
instructions in order to insure the safety of the
operators and to avoid damaging the machine’s
removable parts.
Use a brush to cover the movable components and the
mechanical moving parts with a thin layer of food grade
lubricant. This can later be removed with an alkaline
de-greaser (Sodium Hydroxide) if the machine needs
to be re-installed.
Carry out the same operation on the machine surfaces,
taking care of avoiding the heating elements located in
the inner part of the machine.
Gather the parts (use as reference the delivery packing
list) and put them in the original packaging. Place
packets of hygroscopic salt based on silica gel in the
packaging.
Store all the parts in a sheltered place away from
atmospheric agents and in temperatures from 0° C to
40° C. Cover the parts with nylon in order to prevent
the accumulation of dust.
1.16. Disposal
Disposal will occur at the end of the working life of the
machine, which under normal conditions of use and
maintenance will be over ten years.
In the case of disposal all the components of the
machine will have to be disposed of in adequate waste
yards according to the legislation in force.
Before disposal it will be necessary to separate the
plastic or rubber parts and the electrical and electronic
material.
Environment
Parts made solely of plastic, aluminium and steel
can be recycled in the appropriate collection
centres.
According to the RoHS regulations electronic
boards and electric material should be recycled
separately in authorized collection centres.
1.17. Warranty
The manufacturer offers a warranty on this machine
model for a period of 24 months from the purchase
date, as shown on the fiscal document issued at the
time the machine is delivered.
The warranty will be void if the machine is repaired by
a third non authorized party or if fixtures and
accessories not supplied by or recommended or
approved by the manufacturer are used.
The warranty will also be void upon removal or
alteration of the plate showing the serial number and
other data.
Within the warranty period the manufacturer will repair
or replace, free of charge, parts that are faulty due to
manufacturing.
In case the repair has to take place at the
manufacturer’s site, the machine will have to be sent to
the manufacturer in its original packaging.
Transportation expenses will be covered by the
manufacturer during the warranty period.
The warranty does not cover the cleaning of the
functioning parts.
Defects not clearly attributed to the material or the
manufacturing will be examined. If the claim should
turn out to be unjustified all repair expenses, changed
parts and transportation will be charged to the buyer.
The warranty does not cover damage caused by the
following:
accidental damage during transportation
damage due to lack of care or procedures carried
out incorrectly
damage due to improper use not conforming to the
warnings of the user and service manual
components subject to wear and tear; a detailed list
is available in the components section.
Structural damage, modifications, improper alterations
or repairs can affect the functioning of the safety
mechanisms, thus making the declaration of conformity
and warranty void. Alterations on the machine can be
carried out solely by technicians authorized by the
manufacturer.

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1.18. Professional personnel qualified to operate
the machine
The machine must only be used by authorized and
purposely trained personnel; the same precautions i s
also applicable to personnel who carry out
maintenance.
Personnel who do routine and extraordinary
maintenance must be specially trained professionals;
good knowledge of the machine is needed for
extraordinary maintenance.
Attention
Do not permit others to approach the machine
during its use or maintenance.
The following professional people, after having
received all the necessary instructions, are the only
ones allowed access to the machine:
Safety officer
The safety officer is responsible for protection and
prevention of risks in the workplace , as is mentioned in
European Directive 89/391/EEC (Safety in the
workplace), introduced in Italy with the 12/11/1994
Legislative Decree.
It is the responsibility of the safety officer to make sure
that all personnel who use/maintain the machine have
received all the instructions regarding their relative
roles contained in this manual.
Operator (user of the machine)
Operator trained and qualified for the use of the
machine (working cycle, potential adjustments, etc.).
He/she can only carry out the specific tasks described
in this manual reserved for this role.
Mechanical maintenance technician
The technician is qualified to use the machine as the
OPERATOR and furthermore to use it with the
protection disabled, to attend to the mechanical parts
for adjustments, maintenance and reparations.
He/she is not qualified to act on live electrical
installations.
The mechanical maintenance technician must have a
generic knowledge of the machine and a specific
knowledge on this machine model.
Electrical maintenance technician
The technician is qualified to use the machine as the
OPERATOR and furthermore to use it with the
protection disabled, to attend to the adjustments and
electrical installations for the purposes of maintenance
and repair.
If qualified, he/she may work when the electrical
panels, control devices, are live, provided he/she uses
appropriate personal protective devices.
The electrical maintenance technician must have a
generic understanding of the electrical panels and
specific knowledge on the electrical panel and
components of this machine.
Manufacturer
The manufacturer’s personnel are qualified to perform
all of the above-described operations.
Any operations not described in this manual may be
performed ONLY by personnel authorized by the
manufacturer.

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2. Safety section
2.1. Safety information
Attention
The safety officer has the obligation to inform
the workers on the risks related to the use of the
machine.
Furthermore the employer must inform, educate
and train the user according to statutory laws.
The lack of compliance with the basic norms or
precautions could result in accidents during the
functioning, maintenance or reparations of the
machine. Accidents can often be avoided by
acknowledging potential hazardous situations before
they materialise.The operator must pay attention to the
potential dangers and have the training, the
competence and the necessary equipment to deal with
these tasks correctly.
The manufacturer cannot be held responsible for
accidents or damages resulting from the use of the
machine by personnel not adequately trained of having
used the machine improperly, as well as the lack of,
even partial, compliance to the safety norms and
interventions procedures contained in this manual.
The safety precautions and the warnings messages,
the operator could be subject to accidents with serious
consequences for himself and for other people.
In cases where tools, procedures, work methods or
working techniques not explicitly suggested by the
manufacturer are used, it will be necessary to make
sure that no dangers are present for the individual
carrying them out and to other alike.
Use exclusively original SELMI spare
parts. The manufacturer will take no
responsibility for accidents or damages in
the case o fuse of non-original spare parts.
If a tool not supplied by the manufacturer is installed on
the machine, the client needs to make sure that the
norms stated in Directive 2006/42/EC are adhered to. If
this new tool introduces new risks to the system then
the new system must be re-certified. In any case the
manufacturer cannot be held responsible for accidents
or damages caused by the machine if it has been
modified or equipped with non original accessories.
2.2. Safety limitations
Attention
The indications mentioned hereafter cannot
completely safeguard from all dangers that one
might encounter while using the machine; they
must be used in conjunction with common
sense and the experience of the operator, the
only indispensable measures for the prevention
of injury.
Every section has a list of specific safety measures for
different operations. The safety measures mentioned
here below are generic and should be followed for all
procedures on the machine.
The responsibilities assigned to specific people
concerning the use of the machine must be clearly
defined as stated in the “Qualified Personnel” section.
Attention
The use of the machine is forbidden to
personnel who have not been authorized or
trained by the safety officer.
Consult the manufacturer before carrying out
procedures that are not mentioned in this
manual.
Prolonged overloads or anomalies can cause the
electric motors and electrical appliances to overheat
with resultant harmful fumes. In such cases
immediately disconnect the machine from the mains
and do not approach the machine until such fumes
have been dispersed via adequate ventilation. In case
of fires do not use water jets on the machine –use
CO2 extinguishers instead.
The operator, any helping technician and the
maintenance technician must use the appropriate
personal protection equipment when working on the
machine.
It is forbidden to climb on the machine.
Do not touch the electrical wires, switches, buttons etc.
with wet hands.
The parts subject to wear and tear during the
functioning of the machine must be checked and
replaced as soon as they present noticeable signs of
wear and tear.
The manufacturer has designed and built the machine
to last for a reasonable time with the Client’s normal
conditions o fuse in mind; it is however necessary to
periodically check the components and the structure of
the machine, paying attention to any anomalous
conditions, such as, for example, cracks or
deformations. If necessary, contact the manufacturer to
ask for a complete check of the machine.
Please consult Section 4 (Installation) for the working
environmental conditions of the machine.

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2.3. Safety symbols and plaques
The machine has a number of plaques with symbols
and/or safetymessages stuck to it.
Attention
Make sure that all the safety messages are
legible and in good condition.
Replace the damaged plaques with the new ones from
the manufacturer. If a plaque happens to be on a part
that is being replaced, make sure that a plaque is
present on the new piece. For the cleaning of the
plaques consult the appropriate section (6.3).
ATTENTION
THE PERFORMANCE OF WORK ON ELECTRICAL EQUIPMENT
CONNECTED TO THE POWER SUPPLY IS STRICTLY
FORBIDDEN
ANY EXCEPTIONS MUST BEAUTHORIZED BY THE
EXECUTIVE MANAGER
IN PARTICULARLY DANGEROUS SITUATIONS, ANOTHER
PERSON MUST BE PRESENT IN ADDITION TO THE
PERSON PERFORMING THE WORK
WORK MAY ONLY BEGIN WHEN THE SAFETY MEASURES
HAVE BEEN IMPLEMENTED
IN OBSERVANCE OF PRESIDENTIAL DECREE 543 ON THE
PREVENTION OFACCIDENTS
(positioned on the door of the electrical panel)
Label indicating compulsory reading of the manual
(positioned on the front of the machine)
2.4. Safety and protection devices
Attention
The components shown here are particularly
important for safety. In cases of malfunction or wear
and tear they must be replaced with spare parts
supplied or authorized by the manufacturer.
While the machine is in use all the protection features
must be correctly installed.
The safety devices present on the machine are:
Emergency push button with mechanical unblock
mechanism.
Restart button
The relay provides power to the machine and it is
deactivated when the emergency button is pressed or
when there is a mains power failure.
To activate it press the black reset button located on its
side.

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Safety micro switch
The safety micro switch located inside the electric
panel will cut the power supply when the panel is
opened for maintenance procedures.
Attention
Periodically check that the safety microswitch is
working properly.
If faulty, please proceed immediately with its
replacement.
Fuses
The fuses are located within the electric panel for the
protection of the electrical circuits of the machine.A
possible voltage spike could blow the fuses.When a
fuse blows one should act as follows:
- switch off the machine and disconnect it from the
mains;
- open the electric panel and with the help of a tester
locate the blown fuse. Replace it with a new one of
the same ampere rating.
Attention
If fuses keep blowing it may be an indication of a
fault of the electrical apparatus, in this case
contact Technical Support.
2
1

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Protective plates
The machine is equipped with removable protective
plates (A) that can be removed with a tool to allow
access to the inside of the machine in order to carry
out maintenance operations.
The fixed protective plates are screwed into position
and can be removed with the appropriate tool; if the
screws are removed the fixed protective plates will not
remain in place and must be placed on the floor.
All the protective plates have smoothed and rounded
edges for the safety of the exposed individual and of
the operators.
Attention
Do not switch the machine on if the protective
panels are removed or not correctly fixed into
position with the appropriate screws. Do not forget
to remove cloths, keys or utensils used for the
maintenance operation from within the machine.
Before closing the protective panels and switching
on the machine check carefully and if necessary
remove any extraneous objects which may be
present inside the machine.
2.5. Client’s safety measures
The client must arrange for the following safety
measures to be in places:
Provision of an adequate location for installation,
paying particular attention to thecharacteristics below:
Adequate flooring
Normal and emergency lighting
Adequate ventilation
Clearly signposted emergency exits
Provision of mains voltage connection with
associated safety devices, conforming with the
norms in force and the characteristics of the
machine
Adequate means for the collection and subsequent
disposal of residues, even hazardous or special
ones (oils and grease, broken or waste material,
etc.).
Adequate fire safety systems and equipment
Prohibition of entry into the installation area to non
authorized personnel
The customer must also provide for:
Training of the operators and the maintenance
technicians
Training for the operators on the basic functioning
of the machine and emergency devices
Provision of personal safety equipment to protect
the operator and the hygiene of the product
Checking the qualifications of external maintenance
technicians potentially called to work on the
machine
Keeping of a maintenance log book
The employer is also responsible for checking that the
operators correctly carry out the procedures explained
in this manual.
2.6. Personal protection equipment
The operators who carry out functions on the machine
must receive appropriate instructions on the use of
personal protection equipment such as shoes, gloves,
etc… which will protect them from residual risks
derived from the execution of various activities. The
operators must furthermore be equipped with
protection equipment for hygiene purposes (caps or
hair nets, gown, etc…).
If the noise level in the working environment surpasses
85dB(A) appropriate ear protection must be used.
Warning
The clothing of whoever operates or carries out
maintenance on the machine must conform to
the essential safety requirements defined by
European directive and the laws in force in the
country in which the machine is installed.
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1

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Attention
During maintenance operations individuals must
wear adequate clothing to prevent the
occurrence of accidents.
In order to avoid mechanical risks such as snagging or
dragging, it is prohibited to wear particular objects such
as bracelets, watches, rings or necklaces during the
workingcycle and during maintenance operations.
2.7. Residual risks
The accurate risk analysis carried out by the
manufacturer and archived in the technical file has
eliminated most of the residual risks, which are
nevertheless present during the use of the machine, to
acceptable levels.
The manufacturer’s recommendation is to meticulously
adhere to the instructions, procedures and
recommendations contained in this manual.
Attention
It is strictly prohibited to carry out any type of
mechanical or electrical modification so as not
to create added dangers and unforeseen risks.
Attention
During cleaning and maintenance operations
and during the work cycle, do not allow the
product inside the tank to come into contact with
water or other fluids.
Attention
If the machine remains unused for long periods
of time please take note of the expiry date of the
product remaining inside the machine. Upon
restarting the processing only insert new
chocolate if the product already in the machine
has not expired. If the old product has expired,
proceed to empty and clean the machine before
inserting the new product.
Attention
Keep the machine with the residual chocolate
inside the tank in an adequate environment with
temperatures ranging from 10 °C to 25 °C.
The residual risks present on the machine are:
Risks during machine transportation
It is recommended to fasten the machine, or its parts,
at the dedicated locations and lift it with appropriate
means to the minimum permitted height, proceed at
low speeds and make sure that the people helping with
the moving are at a safe distance from the moving
object. Before moving the machine make sure that the
passage is clear and that there are no objects placed
on the machine. It is important that the means of
support and transportation is controlled by a person
qualified for such a role, so as to avoid unforeseen
movements which may be dangerous to the people in
the vicinitywho are helping with the moving.
Risks of faults to the circuits of signalling, safety,
protection and emergency stop
In the case of a circuit fault, the safety and signaling
circuits, the anti-injury protections and the emergency
stop can lose their effectiveness, therefore it is asked
that their functionality is periodically checked.
Identified residual risks and information plaques
The manufacturer has placed on the machine danger
and/or warning plaques, based on the residual risks,
with pictograms in compliance with the norm pertaining
to the displayof graphic symbols on the machine.
The user should immediately replace these plaques if
they are not clearly legible.
Attention
It is expressly forbidden to remove the safety
and/or warning plaques placed on the machine.
The manufacturer will not take any responsibility
on the safety of the machines if this is not
observed.
Risk to life (electrolocution)
Before commencing work on any electrical appliance it
is necessary to disconnect the machine from the
mains. If it were to become necessary to work within
the electric panel by bypassing the electricity cut off
devices, then the work must be carried out exclusively
byspecialized personnel.
Risk of spreading fire
In case of fire never use jets of water in the vicinity of
the apparatus. Disconnect all connections to the mains
and use the appropriate CO2 extinguishers located in
the building.
2.8. Applied Directives
The following directives apply to the machine
described in this manual:
2006/42/EC machinery Directive
2004/10/EC Directive for electromagnetic
compatibility
2006/95/EC low voltage Directive
And the regulation:
1935/2004 EC regulation for materials in contact
with foodstuffs
2.9. Harmonized technical norms
The machine was designed and tested to conform to
the “essential requirements to health and safety”
present in attachment I of European Directive
2006/42/EC.
The norms used as reference for the design, the
realization and the testing of the machine are listed in
the technical file archived bythemanufacturer.

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3. Moving and transportation section
3.1. General norms
Before moving the machine always check the weight
and general instructions shown on the packaging.
Personnel not responsible for the movement of the
machine must not remain in the area needed for
movement.
3.2. Packaging
The machine is delivered on a platform, secured by
means of straps and placed inside a cardboard
packaging which is also secured to the platform by
means of straps. An example of the machine
packaging is shown in the picture below.
Instructions for transportation are on the sides of the
packaging
The first symbol shows the correct upright position of
the packaging;
the second symbol shows that the packaging must be
protected from the rain;
the third symbol shows that the content of the
packaging is fragile and must be handled with care.
On two sides of the packaging there is a device called
“TILTWATCH”, which can determine if the packaging
has been tilted to such an extent that the content may
have been damaged; it is necessary to pay attention to
the instructions given on the adhesive label. If the
machine has been excessively tilted during
transportation (the dot at the centre of the TILTWATCH
device will be red) some components could have been
damaged.
Attention
The manufacturer’s warranty does not cover
damage during transportation; the buyer should
follow the instructions on the adhesive label in
order to avoid disputes.

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3.3. Transportation
To transport the machine it is necessary to use a
suitable vehicle equipped with a platform to lift the
load; the platform must be adequate for the weight
of the machine, which is stated in the technical
characteristics section (section 1.13).
When the machine, still in its packaging, is in the
body of the lorry, it can be carried to the lifting
platform only by means of a manual transportation
trolleyfor euro pallets.
The lifting platform has to be equipped with side rails
in order to prevent the machine from falling when it
is still high off the ground.
The machine can be lowered to the ground from the
platform onlyafter having lowered the manual trolley.
The machine should be lowered slowly from the
platform, avoiding shaking and sudden stops which
could cause a loss of stability.
After having completed the unloading procedures,
the machine should be moved exclusively by means
of a manual transportation trolley adequate for euro
pallets; the platform should only be lifted to the
height needed to move the machine.
Before moving the machine verify that the passage
to the final destination is clear.
Attention
Do not go on very steep ramps which could
cause the loss of control of the trolley.
3.4. Removal of the packaging
Cut the straps that anchor the cardboard to the
platform; remove the cardboard and put it out of the
way.
Cut the straps that hold the machine to the platform,
remove the machine’s plastic cover and unravel the
accessories provided.
Carefully lift the front of the machine and remove the
wooden slat blocking the front wheels; subsequently
remove also the wooden slat blocking the rear
wheels by lifting the back of the machine.
Very carefully lower the machine from the platform.
Note
Keep the original packaging; it may be
necessary to use it if the machine needs to be
sent to the manufacturer for extraordinary
maintenance or repairs.

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4. Installation section
4.1. Positioning
Warning
Before positioning the machine check that the
machine, the associated accessories and the
parts supplied separately have not been
damaged during transportation.
It is the task of the Client to make sure that the
strength of the supporting surface, at the point of
installation, is adequate for the weight of the
machine.
The flooring at the point of installation must be
sufficiently level.
Isolate the machine from any potential vibrations
coming from other nearbymachinery.
In the case where the machine or any of the
associated accessories are found damaged it is
important to alert the manufacturer of the found
anomalyso as to agree on the actions to be taken.
Attention
The machine must be placed on a level
surface; for the other environmental
requirements necessary for optimal
functioning of the machine please see
sections 1.11 and 2.5..
4.2. Electrical connections
Attention
The connection to the mains must be carried
out by specialized staff who must respect the
aspects of the law dedicated to safety and
prevention of injury in the workplace. Use the
necessary personal protection equipment
while connecting the machine to
the mains
The connection to mains electricity must be carried
out following the safety norms in force in the country
in which the machine is to be used.
Before connecting the machine to a voltage supply
make sure that the voltage supply values match
values shown on the apposite plaque.
SCHEMA ELETTRICO
N°
POTENZA INSTALLATA
kW
TENSIONE
V
FASI
N°
FREQUENZA
Hz
CORRENTE PIENO CARICO
A
CORRENTE CARICO MAGGIORE
A
POTERE INTERRUZIONE
kA
PROTEZIONE
IP

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4.3. Installation procedure
Attention
This procedure must be carried out with the
machine switched off and unplugged.
Connect the compressed air hose to point (A) on the
machine.
Connect the plug (C) of the operating pedal(B).
4.4. Commissioning
Make sure that there are no particular mechanical
anomalies, foreign parts in the working field of the
machine and protective plates positioned improperly.
Check the safety systems: anti-injury protections,
emergency devices, control devices.
Make sure that the working area is free from potential
extraneous objects to the processing and free of oil
stains.
Make sure the main control panel and indicator lights
are working properly and that the machine correctly
responds to the commands given.
A
B
C