Senco PC2015 User manual

Senco®Gasoline Air Compressor Manual 2000 1
Warnings for safe use of this air compressor are in this manual.
OPERATINGINSTRUCTIONS
©1998 by SENCO Products, Inc.
NFD0486 Issue: 12/18/97
Questions? Comments? call SENCO's toll-free Action-line: 1-800-543-4596 or e-mail: [email protected]
PC2012GasolineAirCompressor
Document #MTM008 Issue Date: 04/06/00
© 2000 by SENCO Products, Inc.
PC2015 Gasoline Air Compressor

2 Senco®Gasoline Air Compressor Manual 2000
TABLE OF CONTENTS
INTRODUCTION ........................................................................ 3
SAFETY ALERT ........................................................................ 3
INSPECTION.............................................................................. 3
SAFETY WARNINGS.............................................................. 4-7
EXPLOSION OR FIRE ......................................................... 4
BURSTING .......................................................................... 5
BREATHING ........................................................................ 5
BURNS ................................................................................ 6
FLYING OBJECTS ............................................................... 6
MOVING PARTS.................................................................. 6
NEGLIGENCE...................................................................... 7
AIR COMPRESSOR DAMAGE ............................................ 7
FEATURES DRAWING .............................................................. 8
FEATURES REVIEW ................................................................. 9
PREPARATION ....................................................................... 10
INITIAL SET-UP ................................................................. 10
LOCATION ......................................................................... 10
GASOLINE ENGINE .......................................................... 10
OPERATION .......................................................................... 11
PRE-START CHECKLIST .................................................. 11
START-UP ......................................................................... 11
SHUTDOWN ...................................................................... 11
MAINTENANCE ....................................................................... 11
TROUBLESHOOTING ........................................................ 12-13
SPECIFICATIONS ................................................................... 15
WARRANTY............................................................................. 16

Senco®Gasoline Air Compressor Manual 2000 3
SAFETY ALERT!
A " DANGER, WARNING or CAUTION " safety warning will be surrounded by a "SAFETY ALERT BOX". This
box is used to designate and emphasize Safety Warnings that must be followed when operating this air
compressor. Accompanying the safety warnings are "Signal Words" which designate the degree or level
of hazard seriousness. The "Signal Words" used in this manual are as follows:
DANGER : Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided
MAY result in minor or moderate injury or damage to the air
compressor.
The symbols set to the left of this paragraph are "Safety Alert Symbols". These
symbols are used to call attention to items or procedures that could be dangerous to
you or other persons using this equipment.
ALWAYS PROVIDE A COPY OF THIS MANUAL TO ANYONE USING THIS EQUIPMENT. READ ALL
INSTRUCTIONS IN THIS MANUAL AND ANY INSTRUCTIONS SUPPLIED BY MANUFACTURERS OF
SUPPORTING EQUIPMENT BEFORE OPERATING THIS AIR COMPRESSOR AND ESPECIALLY POINT
OUT THE "SAFETY WARNINGS" TO PREVENT THE POSSIBILITY OF PERSONAL INJURY TO THE
OPERATOR.
INSPECTION
Unbox the air compressor and write in the serial number in the space provided below. Inspect for signs of obvious
or concealed freight damage. Be sure that all damaged parts are replaced and any mechanical problems are
corrected prior to the operation of the air compressor.
SERIAL NUMBER_________________________________
If you have Questions or Comments call SENCO's toll-free Action-line: 1-800-543-4596 or,
e-mail: [email protected].
Please have the following information available for all service calls:
1. Model Number
2. Serial Number
3. Date and Place of Purchase
Senco®Corporation 8485 Broadwell Road, Cincinnati, OH 45244
INTRODUCTION
Congratulations on the purchase of your new Senco®Air Compressor! You can be assured your Senco®Air
Compressor was constructed with the highest level of precision and accuracy. Each component has been
rigorously tested by technicians to ensure the quality, endurance and performance of this air compressor.
This operator's manual was compiled for your benefit. By reading and following the simple safety, installation and
operation, maintenance and troubleshooting steps described in this manual, you will receive years of troublefree
operation from your new Senco®Air Compressor. The contents of this manual are based on the latest product
information available at the time of publication. The manufacturer reserves the right to make changes in price, color,
materials equipment, specifications or models at any time without notice.

4 Senco®Gasoline Air Compressor Manual 2000
RISK OF
EXPLOSION OR FIRE
HAZARD POTENTIAL CONSEQUENCE PREVENTION
SAFETY WARNINGS
READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR
Serious injury or death may occur
from normal sparks in the engine
ignition system or engine exhaust/
muffler.
Injury or death may occur as a
result of improper fueling.
Serious injury may occur if any air
compressor ventilation openings
are restricted, causing the air
compressor to overheat and start
on fire.
Always operate air compressor in
a well ventilated area free of
flammable vapors, combustible
dust, gases or other combustible
materials.
If spraying flammable material,
locate the air compressor at least
20 feet away from the spray area.
(An additional hose may be
required.)
Do not smoke while filling engine
fuel tank.
Never fill the engine fuel tank while
the engine is running or hot. Allow
the engine to cool two minutes
before refueling.
Do not refuel indoors or in a poorly
ventilated area.
Always refuel slowly to avoid the
possibility of spilled fuel which may
cause a risk of fire.
Do not operate the unit if gasoline
is spilled. Wipe the air compressor
clean and move it away from the
spill. Avoid creating any ignition
until the gasoline has evaporated.
Do not store the air compressor
near an open flame or any
equipment such as a stove,
furnace water heater, etc. which
utilizes a pilot light or sparking
device.
A spark arrester must be added to
the muffler of this engine if it is to
be used on any forest covered,
brush covered or grass covered
unimproved land. The arrester
must be maintained in effective
working order by the operator.
Never place objects against or on
top of air compressor. Operate air
compressor at least 12 inches
away from any wall or obstruction
that would restrict proper
ventilation.

Senco®Gasoline Air Compressor Manual 2000 5
HAZARD POTENTIAL CONSEQUENCE PREVENTION
Serious injury or death may occur
from an air tank explosion if air
tanks are not properly maintained.
Serious injury may occur from an
air compressor malfunction or
exploding accessories if incorrect
system components, attachments
or accessories are used.
Drain air tank daily or after each
use to prevent moisture buildup in
the air tank.
If air tank develops a leak, replace
the air tank immediately. Never
repair, weld or make modifications
to the air tank or its attachments.
Use only genuine Senco®repair
parts for your air compressor.
Never make adjustments to the
factory set pressures.
Never exceed manufacturers
maximum allowable pressure
rating of attachments.
Because of extreme heat, do not
use plastic pipe or lead tin
soldered joints for a discharge line.
Never use air compressor to
inflate small, low pressure objects
such as toys.
RISK OF
BURSTING
SAFETY WARNINGS
READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR
Never inhale air from the air
compressor either directly or from a
breathing device connected to the
air compressor.
This air compressor was designed
for outdoor use. Never operate this
air compressor in an enclosed area.
Always make certain there is
adequate ventilation (fresh outside
air) for breathing and combustion.
This will prevent the buildup of
dangerous carbon monoxide gases.
Beware of poorly ventilated areas,
or areas with exhaust fans which
can cause poor air exchange.
Operate air compressor only in a
well ventilated area. Follow all
safety instructions provided with the
materials you are spraying. Use of
a respirator may be required when
working with some materials.
Serious injury or death could occur
from inhaling compressed air. The
air stream may contain carbon
monoxide, toxic vapors or solid
particles.
Serious injury or death may occur
from inhaling engine exhaust.
Sprayed materials such as paint,
paint solvents, paint remover,
insecticides, weed killers, etc.
contain harmful vapors and
poisons.
RISK TO
BREATHING

6 Senco®Gasoline Air Compressor Manual 2000
HAZARD POTENTIAL CONSEQUENCE PREVENTION
RISK
OF BURNS
RISK
OF FLYING OBJECTS
Serious injury could occur from
touching exposed metal parts.
These areas can remain hot for
some time after the air compressor
is shutdown.
Soft tissue damage can occur from
the compressed air stream.
Serious injury can occur from
loose debris being propelled at a
high speed from the compressed
air stream.
Never allow any part of your body
or other materials to make contact
with any exposed metal parts on
the air compressor.
Never allow any part of your body
to contact the engine muffler or
adjacent areas.
Always wear OSHA required "Z87"
safety glasses to shield the eyes
from flying debris.
Never point the air stream at any
part of your body, anyone else or
animals.
Never leave pressurized air
compressor unattended. Shut off
air compressor and relieve
pressure before attempting
maintenance, attaching tools or
accessories.
Always maintain a safe distance
from people and animals while
operating the air compressor.
Do not move the air compressor
while air tank is under pressure.
Do not attempt to move the air
compressor by pulling on the hose.
SAFETY WARNINGS
READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR
RISK FROM
MOVING PARTS
Risk of bodily injury from moving
parts. This air compressor cycles
automatically when the pressure
switch is in the "On/Auto" position.
Before performing maintenance,
always turn off air compressor.
Bleed pressure from the air hose
and disconnect spark plug wire to
prevent engine from starting
unexpectedly. All repairs to the air
compressor should be made by an
Authorized Service person.
Do not operate without protective
covers/guards. Replace damaged
covers/guards before using the air
compressor.

Senco®Gasoline Air Compressor Manual 2000 7
HAZARD POTENTIAL CONSEQUENCE PREVENTION
RISK FROM
NEGLIGENCE
RISK
OF AIR COMPRESSOR
DAMAGE
Risk of injury from negligent use.
Risk of major repair.
Never allow children or
adolescents to operate this air
compressor!
Stay alert-watch what you are
doing. Do not operate the air
compressor when fatigued or
under the influence of alcohol or
drugs.
Know how to stop the air
compressor. Be thoroughly
familiar with controls.
Do not operate air compressor
without an air filter.
Do not operate air compressor in a
corrosive environment.
Do not incline the air compressor
transversely or longitudinally more
than 10°.
Ensure the oil level is above the
minimum notch and below the
maximum notch on the dipstick. If
low, add Senco®part number
PC0344 compressor pump oil.
Always operate the air compressor
in a stable, secure position to
prevent air compressor from
falling.
Follow all maintenance instructions
listed in this manual.
! SAVE THESE INSTRUCTIONS !
SAFETY WARNINGS
READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR

8 Senco®Gasoline Air Compressor Manual 2000
PDAC041
PC2015 GASOLINE AIR COMPRESSOR FEATURES

Senco®Gasoline Air Compressor Manual 2000 9
OIL SIGHT GLASS: The sight
glass will register the amount of
oil in the pump. Oil level should
be checked on a daily basis to
ensure it does not exceed the
maximum or fall below the mini-
mum level on the sight glass.
OIL FILL PLUG: To add oil to the
pump, simply remove the oil fill
plug. Replace when correct oil
level is achieved.
AIR INTAKE FILTER: This filter
is designed to clean air coming
into the pump. To ensure the
pump continually receives a
clean, cool, dry air supply this
filter must always be clean and
ventilation opening free from
obstructions. The filter can be
removed for cleaning by using
warm, soapy water. Rinse the
filter and air dry. Replace filter
when necessary.
AIR COMPRESSOR PUMP: To
compress air, the pistons move
up and down in the cylinders. On
the downstroke, air is drawn in
through the air intake valves while
the exhaust valves remain
closed. On the upstroke, air is
compressed, the intake valves
close and compressed air is
forced out through the exhaust
valves, into the discharge line,
through the pilot valve and into
the air tank.
PILOT VALVE: When the toggle
is in the upright position, all air
from the air compressor is vented
through the discharge muffler.
This gives an easy start feature.
For normal operation, the toggle
is in the 90°position.
SAFETY RELIEF VALVE:
This valve is designed to
prevent system failures by
relieving pressure from the
system when the compressed
air reaches a predetermined
level. The valve is preset by
the manufacturer and must not
be modified in any way. To
verify the valve is working
properly, pull on the ring. Air
pressure should escape.
When the ring is released, it
will reseat.
AIR TANK DRAIN VALVE:
The drain valve is used to
remove moisture from the air
tank(s) after the air compres-
sor is shut off. NEVER
attempt to open the drain
valve when more than 10
PSI of air pressure is in the
air tank! To open the drain
valve, turn the knob counter-
clockwise.
AIR TANK PRESSURE
GAUGE: The air tank
pressure gauge indicates the
reserve air pressure in the air
tank (s).
OUTLET PRESSURE
GAUGE: The outlet pressure
gauge indicates the air pres-
sure available at the outlet side
of the regulator. This pressure
is controlled by the regulator
and is always less or equal to
the air tank pressure.
PRESSURE REGULATOR:
The air pressure coming from
the air tank is controlled by the
regulator knob. Turn the pres-
sure regulation knob clockwise
to increase discharge pres-
sure, and counterclockwise to
decrease discharge pressure.
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10 Senco®Gasoline Air Compressor Manual 2000
INITIAL SET-UP:
1. Read safety warnings before setting-up air compressor.
2. Ensure the oil level is above the minimum notch and below the maximum notch on the dipstick. If low, add
Senco®part number PC0344 compressor pump oil.
LOCATION:
CAUTION
In order to avoid damaging the air compressor, do not incline the air compressor
transversely or longitudinally more than 10°.
1. Place air compressor at least 12 inches away from obstacles that may prevent proper ventilation. Do not place
air compressor in an area:
-where there is evidence of oil or gas leaks.
-where flammable gas vapors or materials may be present.
WARNING
Serious injury or death may occur if electrical sparks from motor and pressure switch come
in contact with flammable vapors, combustible dust, gases or other combustible materials.
When using the air compressor for spray painting, place the air compressor as far away
from the work area as possible, using extra air hoses instead of extension cords.
-where air temperatures fall below 32°F or exceed 104°F.
-where extremely dirty air or water could be drawn into the air compressor.
GASOLINE ENGINE:
DANGER
Do not place unit in an area where flammable gas vapors may be present. A spark could
cause an explosion or fire.
DANGER
Do not smoke while fueling!
Do not fill fuel tank while compressor is running or hot. Allow air compressor and engine
to cool down for two minutes before refueling.
Do not fill fuel tank to point of overflowing. Allow approximately 1/4" of head space for fuel
expansion.
PREPARATION
WARNING
Always store fuel away from the air compressor while it is running or hot.
WARNING
Do not operate in an enclosed area. Use this product only in well ventilated areas! The
exhaust from the engine contains carbon monoxide, a poisonous, odorless and invisible
gas. Breathing the gas can cause serious injury, illness and possible death.
1. Review "Risk of Fire or Explosion" pg. 4 before fueling.
2. Read the engine manual accompanying this air compressor for correct engine start-up maintenance
procedures.
3. Read and understand the safety labels located on the air compressor.
4. A minimum of 86 octane fuel is recommended for use with this air compressor. Do not mix oil with gasoline.
5. Use of clean, fresh, lead free gasoline is recommended. Leaded gasoline may be used if lead free is not
available. Do not use gasoline containing methanol or alcohol.
6. Check the engine oil level before starting. (See engine manual.)
7. Fill the fuel tank according to the engine manual instruction.
8. Refer to the engine manual for all necessary maintenance and adjustments.

Senco®Gasoline Air Compressor Manual 2000 11
OPERATION
PRE-START CHECKLIST:
1. Check oil level. Add if necessary.
2. Remove any moisture in the air compressor air tank. Remove excessive pressure with an air tool, then open
the air tank drain valve in the bottom of the air tank. Close tightly when drained.
WARNING
Risk of bodily injury. NEVER attempt to open the drain valve when more than 10 PSI of air
pressure is in the air tank!
3. Make sure the engine switch is in the "OFF" position.
4. Make sure all safety valves are working correctly.
5. Make sure all guards and covers are in place and securely mounted.
START-UP: Read safety warnings before performing operation.
1. Flip the toggle on top of the pilot valve to the upright position. This provides a loadless start. The air compressor
will unload and allow the engine to start easier.
2. Start the engine. (Refer to the Engine Manual accompanying this unit.)
3. When the engine has run for 1-2 minutes, flip toggle back to the original position.
4. Set pressure by adjusting the pressure regulator knob counterclockwise for less pressure and clockwise for
more pressure.
5. If you notice any unusual noise or vibration, stop the air compressor and refer to "Troubleshooting".
SHUTDOWN:
1. To stop the air compressor, move the engine switch to the "Off" position. (Refer to the Engine Manual
accompanying this unit.)
2. Drain air from the air tanks by releasing air with an attached air tool or by pulling on the safety relief valve rings.
3. Once pressure in the air tanks register under 10 pounds, open the drain valve under each air tank to drain any
moisture.
4. Allow the air compressor to cool down.
5. Wipe air compressor clean and store in a safe, non-freezing area.
MAINTENANCE
Read the instruction manual before performing maintenance. The following procedures must be performed when
stopping the air compressor for maintenance or service.
1. Turn off air compressor.
2. Open all drains.
3. Wait for the air compressor to cool before starting service.
MAINTENANCE CHART
PROCEDURE DAILY WEEKLY MONTHLY 200 HOURS
Check pump oil level X
Check engine oil level X
Check engine air filter X
Oil leak inspection X
Drain condensation in air tank(s) X
Inspect guards/covers X
Check for unusual noise/vibration X
Check safety relief valve X
Inspect air filter X
Clean exterior of compressor X
Inspect belt X
Check for air leaks X
Change pump oil * X
Replace air filter X
Check engine spark plug X
*The pump oil must be changed after the first 50 hours of operation and every 200 hours or 3
months, whichever comes first.

12 Senco®Gasoline Air Compressor Manual 2000
TROUBLESHOOTING
1. Engine will not start.
REMEDY
Refer to engine manual accompanying your air
compressor.
PROBABLE CAUSE
Various engine problems.
SYMPTOM
2. Noisy operation.
REMEDY
Tighten pulley and or flywheel.
Add correct amount of oil. Check for bearing damage.
Remove cylinder head and inspect. Clean or replace.
STOP THE COMPRESSOR! Contact Senco
Customer Service @ 800-543-4596.
PROBABLE CAUSE
Loose engine pulley or pump flywheel.
Lack of oil in the pump.
Carbon deposits on pistons or valves.
Bearing, piston or connecting rod failure.
SYMPTOM
3. Air leaks from safety relief valve.
REMEDY
Operate safety relief valve manually by pulling on
ring. If it still leaks, it should be replaced.
Defective motor/pressure switch. Replace.
PROBABLE CAUSE
Possible defective safety relief valve.
Excessive air tank pressure.
SYMPTOM
6. Air leak in air tank.
REMEDY
Air tank must be replaced. Do not attempt to repair
air tank!
PROBABLE CAUSE
Defective or rusted air tank.
SYMPTOM
4. Air leaks at pump.
PROBABLE CAUSE
Defective gaskets.
SYMPTOM
5. Air leaks at fittings.
REMEDY
Tighten fittings where air can be heard escaping.
Check fittings with soapy water solution. Do not
overtighten.
PROBABLE CAUSE
Fittings are not tight enough.
SYMPTOM
REMEDY
Replace and torque head bolts to 20 ft./lbs.
REMEDY
Contact Senco Customer Service @ 800-543-4596.
PROBABLE CAUSE
Damaged inlet (reed) valve.
SYMPTOM
7. Air blowing from inlet filter.

Senco®Gasoline Air Compressor Manual 2000 13
TROUBLESHOOTING
REMEDY
Adjust pressure regulator knob to proper setting or
replace.
Clean or replace.
Check for leaks and repair.
Replace with larger hose or connectors.
Tighten or replace.
Check the accessory air requirement. If it is higher
than the CFM or pressure supply of the air
compressor, you need a larger air compressor.
PROBABLE CAUSE
Pressure regulator knob not turned to high enough
pressure or defective pressure regulator.
Restricted air intake filter.
Air leaks.
Hose or hose connections are too small or long.
Slipping belt.
Air compressor is not large enough for air require-
ment.
SYMPTOM
REMEDY
Change oil and move air compressor to a less humid
environment.
PROBABLE CAUSE
Water in oil due to condensation.
SYMPTOM
11. Oil has milky appearance.
REMEDY
Clean or replace.
Drain air tank and measure pump up time. Compare
to specifications. If lower, remove pump head and
inspect valve plate, clean or replace.
Clean or replace.
PROBABLE CAUSE
Restricted air intake filter.
Defective (reed) valve.
Restriction in pilot valve.
SYMPTOM
9. Air compressor not making enough air.
REMEDY
Clean or replace.
Do not incline the air compressor more than 10°in
any direction while running.
Drain oil. Refill to proper level with Senco PC0344
oil.
Clean.
Repair.
Contact Senco Customer Service 800-543-4596.
PROBABLE CAUSE
Restricted air intake filter.
Air compressor on unlevel surface.
Crankcase overfilled with oil.
Plugged oil dipstick vent.
Oil leaks.
Worn piston rings or scored cylinder.
SYMPTOM
10. Excessive oil consumption in pump.
REMEDY
Drain air tank after every use. Drain air tank more
often in humid weather and use an air line filter.
PROBABLE CAUSE
Condensation in air tank caused by high level of
atmospheric humidity or air compressor is not run
long enough.
SYMPTOM
12. Moisture in discharge air.
8. Insufficient pressure at air tool or accessory.

14 Senco®Gasoline Air Compressor Manual 2000
Notes

Senco®Gasoline Air Compressor Manual 2000 15
Specifications
Mod el # PC2015
Engine
Oil Type SAE 10W 30
Oil Capacity 37.2 oz.
Low Oil Protection Oil Alert
Fuel Type Unleaded Gasoline 86 Octane Minimum
Fuel Capacity 1.6 Gallon
Maximum No Load RPM 3450
Compressor Pump
Number of Cylinders 2
Compression Stages 2
Bore-1st Stage 3.74"
Bore-2nd Stage 2.05"
Stroke 2.36"
RPM 1392
Flywheel 15.7
Lubrication Splash
Oil Quantity 31.1 oz.
Oil Type Senco PC0344
Crankcase Aluminum
Bearings Ball
Cylinder Cast Iron
Valves Reed
Head Aluminum
Filter Foam
Pilot Valve Setting
Cut-out 125 PSI
Cut-in 90 PSI
Air tank
Capacity 8 gallon
Performance
CFM Air Displacement 20.9
CFM @ 40 PSI 17.0
CFM @ 90 PSI 16.4
CFM @ 100 PSI 16.3
CFM @ 125 PSI 16.2
Maximum Pressure
Pump-up Time: 0-125 PSI 32 seconds
Recovery Time: 90-125 PSI 7 seconds
Weight
Net 214 lbs.
Shipping 265 lbs.
Dimensions
Basic L x W x H 45 x 18.5 x 29
Shipping L x W x H 48.5 x 24.5 x 36.5

16 Senco®Gasoline Air Compressor Manual 2000