Sercel GRC DATA PRO User manual

1
a
Operations
Manual
DATA PRO
SURFACE READOUT EQUIPMENT

Data Pro P/N 10029355 Rev AE
Operation Manual Page 2 of 92
NOTICE
This manual is intended for private information only, with the understanding that any other use
of the subject matter, in whole or in part, by reference or otherwise, shall be only with the prior
knowledge and approval of Sercel-GRC Corp, and with the further understanding that this
manual is for informational purposes only and that suggestions and recommendations
contained herein shall not be understood or construed as a guarantee or warranty of any
method, product or device.
Federal copyright law protects the publication. No part of this publication may be copied or
distributed, transmitted, transcribed, stored in a retrieval system, or translated into any human
or computer language, in any form or by any means, electronic, magnetic, manual or
otherwise, or disclosed to third parties without the express written permission of Sercel-GRC
Corp.
Any questions concerning the content of this manual, equipment operation, field maintenance,
maintenance assistance and operation or maintenance training courses should be directed to:
MODEL: Data Pro
OPERATION MANUAL
Copyright © 2015-2016 by Sercel-GRC Corp
All rights reserved worldwide.
Sercel-GRC Corp.
13914 E. Admiral Place, Ste. B
Tulsa, OK 74116-2107 USA
Telephone: [phone]/ Fax: [phone]
Contact GRC by e-mail at: [email protected] or [email protected]
Visit our web page at www.Sercel-GRC.com

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Table of Contents
1.0 Data Pro Overview................................................................................................6
1.1 Ordering Options ..............................................................................................6
1.2 Data Pro User Replaceable Parts.....................................................................6
1.3 Data Pro Specifications.....................................................................................7
2.0 Connecting Power................................................................................................8
2.1 AC Power Connection.......................................................................................9
2.2 External DC Power Connection ........................................................................9
3.0 Data Pro Peripheral Connections......................................................................10
3.1 Analog Input....................................................................................................11
3.2 Analog Output.................................................................................................12
3.3 Latched Relays...............................................................................................12
4.0 Pre-Power Up......................................................................................................12
5.0 Power Up.............................................................................................................13
6.0 Data Pro –Start Up Screen................................................................................13
6.1 Peripherals Tab ..............................................................................................14
6.2 Data Tabs.......................................................................................................15
6.3 Download Button (Logs) .................................................................................16
6.4 Graph Button ..................................................................................................16
6.5 Menu Button –Main Menu..............................................................................19
7.0 Main Menu...........................................................................................................20
7.1 Logging...........................................................................................................20
8.0 Modbus Setup.....................................................................................................24
8.1 Modbus Devices Tab......................................................................................25
8.1.1 Name .........................................................................................................25
8.1.2 COM ..........................................................................................................25
8.1.3 Baud/IP......................................................................................................25
8.1.4 M/S ............................................................................................................25
8.1.5 ADDR.........................................................................................................25
8.1.6 Unit_ID.......................................................................................................25
8.1.7 Enabled......................................................................................................26
8.1.8 Import Button .............................................................................................26

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8.2 Modbus Device Tab........................................................................................26
8.3 Peripheral Configuration.................................................................................27
8.3.1 Input #1, 2, & 3 (Analog Input)...................................................................27
8.3.2 Output #1 & 2 (Analog Output (4-20mA))...................................................27
8.3.3 Relay #1 (Relay Configuration)..................................................................28
8.4 About ..............................................................................................................31
8.5 Interface Setup for FIC....................................................................................31
8.5.1 FIC Status..................................................................................................32
8.5.2 Restart Interface ........................................................................................33
8.5.3 Update Firmware .......................................................................................33
8.5.4 Save Gauges / Clear Gauges....................................................................34
8.5.5 Config (FIC Configuration).........................................................................35
8.5.6 Ch. Info (Channel Information)...................................................................38
8.5.7 Gauge Alias ...............................................................................................38
8.6 Interface Setup for SPS..................................................................................39
8.6.1 Restart Interface ........................................................................................40
8.6.2 Upload Firmware........................................................................................40
8.6.3 Clear Board................................................................................................41
8.6.4 Config (SPS Configuration)........................................................................42
8.6.5 Gauge Alias ...............................................................................................46
8.6.6 Channel Configuration ...............................................................................46
8.7 System............................................................................................................48
8.7.1 Unit & Time................................................................................................48
8.7.2 Menu Password.........................................................................................49
8.7.3 Menu Timeout............................................................................................50
8.7.4 Firmware Update .......................................................................................50
8.7.5 Sample Rate..............................................................................................51
8.7.6 Restart .......................................................................................................51
8.7.7 Factory Default Reset ................................................................................52
8.7.8 LCD Timeout..............................................................................................53
8.7.9 Network......................................................................................................53
9.0 FIC Troubleshooting ..........................................................................................54
10.0 SPS-1500 Troubleshooting................................................................................55

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11.0 Appendix 1: Default Data Pro Modbus Map .....................................................57
12.0 Appendix 2: Impersonated SPS Modbus Map..................................................72
13.0 Appendix 3: Impersonated FIC Modbus Map...................................................73
14.0 Appendix 4: Impersonated Scout-3000 Modbus Map......................................79
15.0 Appendix 5: Impersonated V7 Modbus Map ....................................................80
16.0 Appendix 6: Data Pro Main Interfacing Board..................................................81
16.1 Configuration jumpers.....................................................................................81
16.1.1 Watchdog Enable Jumper (JP2).............................................................81
16.1.2 Analog Input Jumpers (JP5, 6, 7) ...........................................................81
16.1.3 Modbus 120 ohm Load Termination Jumpers (JP3, 4, 8).......................81
17.0 Appendix 7: Data Pro Wiring Table...................................................................83
18.0 Appendix 8: Data Pro with FIC-1500 (Single)...................................................85
19.0 Appendix 9: Data Pro with FIC-1500 (Dual)......................................................86
20.0 Appendix 11: Modbus Poll Example.................................................................87
21.0 Appendix 12: Creating a Modbus Map via DataWorks....................................88
21.1 Device and connection tree ............................................................................89
21.2 Device Description..........................................................................................91
21.3 Device Modbus Map.......................................................................................91

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1.0 Data Pro Overview
The Data Pro is a high-performance universal configurable surface readout. The Data Pro can operate
as a simple independent RTU and/or support internal SPS-1500 or FIC-1500 gauge interfaces. The
main features are data logging, real-time graphing, historical graphing, Modbus communication, and
gauge configuration. The system is powered by either an AC or DC power supply and resides in an
NEMA-4X rated non-conductive, rust-proof enclosure with a transparent window and side latches.
1.1 Ordering Options
99C1440
-
0
0
0
1
0
0
0
0 = No option installed
1 = Qty: 1 FSK
2 = Qty: 2 FSK’s
3 = Qty: 1 SPS
0 = No option installed
0= No option installed
1= Enclosure with window
2 = Enclosure without window
0 = No option installed
0 = No option installed
0 = No option installed
Table 1–Ordering Options
1.2 Data Pro User Replaceable Parts
Part Number
Description
034-0185-01
8 GB USB Thumb Drive
072-0030-01
Strain Relief, Gland w/ Pigtail
072-0031-01
Locknut, 1/2NP Nylon
119-2500-54
Resistor,1 Watt 1% 250 Ohm Wire
119-5000-54
Resistor,1 Watt 1% 500 Ohm Wire
Table 2- Data Pro Part List

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1.3 Data Pro Specifications
Operating Temperature Range
-20ºC to +60ºC
DC Operating Voltage
+12VDC (2.4A) to +24VDC (1.5A)
Capable of handling 3A of inrush current on startup
AC Operating Voltage
100VAC Min (400mA) to 240VAC Max (200mA)
50Hz –60Hz
NOTE: Primary current over protection must be
supplied by user to limit current to 1A.
Display
7-inch Color LCD, resolution 840 x 480
User Interface
Touch-Screen LCD
Enclosure Dimensions
12” x 10” x 5”
Enclosure Rating
NEMA-4X
Analog Inputs
3 x 0-15VDC or 0-64mA 15-bit resolution
Analog Outputs
2 x 4-20mA 12-bit resolution
Alarm/Relay Outputs
2 x DPST dry contacts
5A @ 250 VAC
5A @ 30 VDC
Modbus Ports
1 x RS-485 (Non-Isolated)
2 x RS-232 (Non-Isolated)
1 x RS-485 or RS-232 (Isolated)
USB Ports
1
Ethernet Ports
2 (Modbus TCP/IP or SFTP)
Storage Capacity
5 GB Internal
Table 3- Data Pro Specifications

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2.0 Connecting Power
!! WARNINGS !!
HIGH VOLTAGES MAY BE PRESENT INSIDE THE ENCLOSURE. DISCONNECT ALL AC
POWER FROM SOURCE BEFORE ATTEMPTING TO WIRE THE DATA PRO.
ANY WIRING TO THE INTERIOR OF THE DATA PRO MUST BE PERFORMED BY
QUALIFIED PERSONNEL AS LETHAL AC VOLTAGES MAY BE PRESENT WHEN
CONFIGURED TO OPERATE FROM A CURRENT PROTECTED AC PRIMARY POWER
SOURCE.
AFTER SERVICING, FRONT PANEL SCREWS MUST BE RE-TORQUED TO 10 IN*LBS TO
PREVENT ACCESS TO HIGH VOLTAGES THAT MAY BE PRESENT INSIDE THE UNIT.
THE FRONT PANEL SWITCH DOES NOT CONTROL AC MAIN POWER. MAKE THE
CONNECTIONS FIRST AND THEN CONNECT THE AC POWER SOURCE. THE AC
PRIMARY POWER SOURCE MUST BE OVER CURRENT PROTECTED TO 1A BY THE
USER FOR SAFETY.
NOTE:
Remove the internal anti-static packaging foam before operating the Data Pro.
The mechanical panel fasteners and screws are to be re-torqued after servicing to
prevent accidental access.

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Figure 1 - Power Supply
Figure 2 - Power Connection
2.1 AC Power Connection
Connect a ‘Black’ wire from the Primary current protected AC-DC power source to ‘Line’ of Figure 1.
Connect a ‘White’ wire from the Primary current protected AC-DC power source to ‘Neutral’ of Figure 1.
Connect a ‘Green’ wire from the AC-DC power to the AC grounding block. Confirm ST1 - Earth Ground
and grounding block are connected to Earth Ground. See Figure 2 - Power Connection.
Figure 3–Power Switch
2.2 External DC Power Connection
1. Remove the factory connections between Figure 2J5 and J7 ports (see Figure 2), and the DC
output of Figure 1.
2. Connect the external DC power supply “Ground“ J7 “GND”. Keep the jumper connection between
J5 and J7 as both ports are powered from the same source.
3. Disconnect the fan connection from J1 if the external DC power supply is higher than 12VDC.
4. If available, make the ‘Earth Ground’ connection to ‘ST1 - Earth Ground’ terminal on Figure 2.
5. If the Data Pro has the front panel power button installed, carefully remove the power wire from the
bottom of the switch (see Figure 3)and replace it with the “+” DC voltage from the DC power
supply. If the power button is not installed, connect the “+” DC voltage from the DC power supply to
J7 “+” (see Figure 2).
AC-DC Power Supply
Line
Neutral
J5
J1
J2
J7
J3
ST1 - Earth Ground
Remove & Replace

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3.0 Data Pro Peripheral Connections
The Data Pro’s main interfacing board is shown in Figure 4 with all the peripheral connections marked.
Table 4 lists the Data Pro interfacing board connections with their adequate torques.
See also: Appendix 6: Data Pro Main Interfacing Board

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Appendix 7: Data Pro Wiring Table
Figure 4–Peripheral Connections
ID #
Connector
Description
Torque
(in-lbs)
1
J14, J15
Alarm/Relays
5
2
JP5, JP6, JP7
Analog input voltage/current selection
N/A
3
J13
Analog input –3 channels
2
4
J12, J10
Analog outputs –2 channels
2
5
J5, J7
DC power input
5
6
ST1
Earth ground screw for input power
8
7
J2, J3
Power connection for SPS or FIC’s
2
8
J6
COM3 –RS-485 Modbus slave
2
9
J8
COM2 –RS-232 Modbus slave
2
10
J11
COM5 –Reserved for SPS/FIC Modbus Connection
2
11
J17, J16
COM1 –RS-232/RS-485 Modbus port
2
Table 4- Peripheral Connections
3.1 Analog Input
The analog inputs (port J13) are configurable for voltage or current measurements via jumper
placement. Measured values are displayed on the Data Pro main screen and logged into the *.csv file.
The analog inputs are available as parameters for further processing with other options such as
graphing, relay configurations, and 4-20mA configuration. Table 5 shows the placement of jumpers for
three analog input channels.
9
10
8
6
1
2
3
4
5
7
11

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Channel
No.
Jumper
Designator
Jumper Installed
Across Pin 1 and 2
Jumper Installed
Across Pin 2 and 3
1
JP7
Current Loop
Voltage Input
2
JP6
Current Loop
Voltage Input
3
JP5
Current Loop
Voltage Input
Table 5 –Analog Input Configuration
3.2 Analog Output
The analog output ports (4-20mA) can be wired with either an on-board or off-board voltage. Both
analog output ports share the same internal electronics; hence, the same voltage connection type
(either internal or external) is applicable to both ports. The maximum external voltage is 40VDC,
restricted by the internal circuitry. The 4-20mA output signal can be sensed as 1-5VDC when the loop is
powered with an internal voltage (12VDC) and 2-10VDC when the loop is powered with an external
voltage of 15VDC or higher. Table 7 shows the analog output connections made on the ports J10 and
J12.
Analog Output
J12 and J10
Internally powered Loop
Externally Powered Loop
Pin 1 (+VIN)
Jumper pins 1 to 2
Not Connected
Pin 2 (LOOP)
Jumper pins 1 to 2
V+ of an ext. power supply
Pin 3 (VOUT)
4-20mA Output [250 Ω (119-
2500-54) for 1-5VDC]
4-20mA Output [500 Ω ( 119-
5000-54) for 2-10VDC]
Pin 4 (GND)
4-20mA Return (termination
of 250 Ω)
4-20mA Return, V- of ext. supply
(termination of 500 Ω )
Table 6 –Analog Output Configuration
3.3 Latched Relays
The relays are used to set the alarm conditions (discussed in Section 9.3). Each relay can operate as a
normally open or normally closed contact. The de-energized state of the relay is printed on the board
and is normally set to open. Relay trip events are logged to the events csv file. The events csv file can
be copied to the removable USB memory stick. If a relay trips, the relay label on the main screen will
change to red and a new label will appear indicating which event caused the relay trip. Both relays are
configured through the interface screen to monitor and trigger on any of the following parameters:
Three Analog Inputs
Two Analog Outputs
Any gauge parameter
Any Modbus parameter
4.0 Pre-Power Up
Before powering up and after checking all peripheral and power supply connections, check the ribbon
cable orientation and the Panel-PC jumper placement to ensure these connections are secure.

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Figure 5 - Data Pro Assembly
5.0 Power Up
If the Data Pro is AC powered, set the panel “On/Off” switch to “On”.
If the Data Pro is DC powered, turn on the DC power supply.
On the Data Pro, set the panel “On/Off” button to “On”.
On power up, the system takes approximately 45 seconds to perform the boot-up process
and start the software application.
If the Data Pro is acting as a Modbus master with no gauge control, you should start seeing
data tabs for all connected devices within a few seconds.
If the Data Pro is using an FIC gauge interface, it will take approximately 1.5 minutes to
complete the power up process during which time a tab for each FIC will appear showing
the boot up status.
If the Data Pro is using an SPS gauge interface, it will take approximately 3 minutes to
complete the power up process during which time a tab for the SPS will appear showing the
boot up status
6.0 Data Pro –Start Up Screen
The startup screen shown in Figure 7 displays peripheral data in the first tab and gauge data in
subsequent tabs. The software performs the following key operational functions:
Logs gauge and I/O data.
Displays real-time and historical gauge and I/O data.
Orientation of Ribbon cable
observed by Red Strip
Panel PC Jumper Placement on ‘SD Boot’

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Communicates data via three independent Modbus slave channels.
Provides configurable relay control information based upon gauge and I/O events.
Measures external voltage or current.
Provides configurable 4-20mA outputs.
New gauge data tabs are displayed as the system detects the new gauge connections. The gauge data
tab updates the information in the real-time. The ‘Auto Toggle Tabs’ checkbox enables toggling
between the peripheral and data tabs. The bottom of the screen displays the ‘Up’ time and available
data storage space. The ‘Up’ time represents the operating time since the last power-up.
All sub screens have a timeout that if left unattended will automatically close and bring you back to the
main menu.
6.1 Peripherals Tab
The Peripherals tab shows the analog input measurements, analog output readings, Data Pro internal
temperature, and the relay status. If a “relay alarm”occurred, two new labels will appear red showing
when the trip condition happened and the reason for the trip.
Figure 6 shows the Peripherals tab with its nine displays:
1. Analog Input Readings
2. Analog Output (4-20mA) Readings
3. Relay Status
4. Data Pro Internal Temperature
5. Checkbox for ‘Auto Toggle Tabs’
6. Elapsed Running Time since last power cycle
7. SD Card Free Space
8. Total Sensor Count
9. Communication Errors

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Figure 6 –Peripherials Tab
6.2 Data Tabs
Each device connected to the Data Pro will have its own Data Tab. If the device is a Modbus device
then the tab will show the Modbus map along with the current readings. If an SPS or FIC is connected
to Com 5 then the Data Tab will contain a grid showing the last five reading from the gauge. In the case
of the FIC, where you can have multiple gauges on one FIC, each gauge will have its own Data tab. .
Figure 7shows the Information displayed on a gauge tab for Gauge “12345678”:
1. Gauge Serial Number or Alias Name
2. Gauge readings per user selected units
3. User specified sample rates for gauge data
1
6
9
8
7
4
3
2
5

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Figure 7 –Start Up Screen with Gauge Data
6.3 Download Button (Logs)
The gauge and the peripheral data are stored on an internal SD card. The user can download the
stored data to a USB drive through the front panel USB port. The data files are in a comma delimited
*.csv format which can be opened using a csv file viewer such as Microsoft Excel.
The Data Pro creates the following log files:
Individual gauge files (One file per gauge)
Analog data file (Peripheral analog input and output readings)
Event Text file (Relay trip information)
Each file contains time stamped data and one *.csv file per gauge. A new file will be created for a
gauge if its parameter units are changed. The ‘Download’ feature on the front screen allows the user to
download data without opening the main menu or typing a password. There are additional features
available through “Menu Logging”which are covered in Section 9.
6.4 Graph Button
The user can plot real-time or historical gauge and peripheral data by clicking the “Graph”button in
Figure 7. This brings up five tabs to assist the user in creating graphical displays:
Time tab
Device
Left Y-axis
Right Y-axis
Graph
3
2
1

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Figure 8 –Different Graphing Options
The time tab shown in Figure 8 lets the user select real time, 24 hours, last week or a specific date
range to graph. To plot a specific time-period, enter dates into the ‘From’ and ‘To’ fields before clicking
the ‘Date Range’button (see Figure 8 and Figure 9).
Figure 9 –From and To Windows for Date Range Graph Option
The ‘Device’tab (Figure 10) shows all the devices that have been connected to the system for the
selection of ‘24 Hours’, ‘Last Week’, and ‘Date Range’ under ‘Time’ tab. The selection of ‘Real-
Time’shows only currently connected devices.

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Figure 10 –Graphing Devices Tab
The “Left Y-Axis” and “Right Y-Axis” tabs allow the user to select which sensor or Modbus channel to
plot on the y and x axes (Figure 11).
Figure 11 –Graphing Axis Parameters
After all the selections have been made, click the ‘Graph’ button. The ‘Loading Chart Data’ message
displays while the data buffers to memory. The ‘Real Time’ option plots the selected parameter for 30
minutes. After 30 minutes, if the graphing screen is idle, the plot screen is closed and the main screen
is shown.
Figure 12 is an example of a graph with intake temperature on the left y-axis (in red) and intake
pressure on the right y-axis (in blue). The title of the graph at top shows the selected gauge serial
number and parameter names. After viewing the graph, select the ‘Done’ button to return to the Start
Up Screen in Figure 7.

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Figure 12 –Plot of Gauge Data
6.5 Menu Button –Main Menu
Clicking on the ‘Menu’button from the start up screen in Figure 7 lets the user enter the Main Menu
screen with a password to protect the customer’s configuration settings. The factory default password is
‘1234’. The user is encouraged to change the password in the ‘System’ configuration menu. After
entering the password, the ‘Main Menu’ displays (see Figure 12).
NOTE: It is important not lose the new password as there is
no recovery method for the changed password.
Figure 13 - Main Menu Window
NOTE:
The factory default password to enter the Main Menu is ‘1234’.

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7.0 Main Menu
The Main Menu screen allows the user to access six customer applications:
Logging
Modbus Setup
Peripherals
About
Interface Setup
System
7.1 Logging
All the device and peripheral data is stored on internal memory. The user can export the stored data to
the removable USB memory stick through the front USB drive port.
The ‘Memory Logging’screen displays the following information/functions (see Figure 14):
1. Timestamp when the system first starts logging.
2. Timestamp when the system was working last.
3. Elapsed time represents the length of time the system has been logging.
4. The storage used.
5. The system log files occupy the memory space (not for end user, mainly used for program
validation).
6. The data storage space available on the internal memory ( Available memory is shown on the main
screen as a percentage of internal memory)
7. The space left for program memory (not for end user, mainly used for program memory check).
8. The time left on the internal memory before it is full is automatically calculated by the application
based upon set sample rate and all parameters logged.
9. Delete all the data files, event files, and analog files.
10. The internal log data exports to the USB memory stick via the front panel USB port.
11. The system log and binary files can be copied to the USB memory stick then sent to GRC for
analysis or troubleshooting assistance