Server CCP User manual

Chiller
with BP-1
1/2 oz Pump
MODEL: CCP
CHILLER
WITH BP-1 1/2 OZ PUMP
80041
120V
BP-1 1/2 OZ PUMP ONLY
88148
...for purchasing our Chiller with 1/2 oz Pump.
This quality, NSF listed pump delivers precise,
chilled portions from a quiet, energy efficient unit.
CONSISTENT 1/2-OUNCE PORTIONS—SERVE BETTER
Thank You

Page 2
PUMP FOR CHILLER
BP-1 1/2 OZ CHILLER PUMP
88148
STOP COLLAR
88409
BP TOOL
88129
(Assists with
disassembly.
See page 9.)
CYLINDER ASSEMBLY
88348
CHILLER LID
86255
SPRING
88166
SEAL
83005
PINCH VALVE
88202
GAGING COLLARS:
1/8 OZ REDUCTION
88313
1/4 OZ REDUCTION
88204
1/2 OZ REDUCTION
88205
PISTON
CAP
LOCKING COLLAR
FOOD EQUIPMENT
LUBRICANT
40179
11" BRUSH
82049
21" BRUSH
82526
STAINLESS STEEL BALL
06022
(Ball snaps inside cylinder
and can always remain installed.)

Page 3
CHILLER WITH PUMP
CHILLER WITH 1/2 OZ PUMP
MODEL: CCP
80041
(Replacement feet available.
Order part number 81058.)
BP-1 1/2 OZ
CHILLER
PUMP
88148
VESSEL
WITH THERMOMETER STRIP
86144
TOP
86938
12V ROCKER SWITCH
86032
CORD WITH CONNECTOR
86584
CHILLER FAN
86007
FILTER (PACK OF 5)
86067

Page 4
NSF International list this pump as
“Not acceptable for dispensing
potentially hazardous foods.”
SAFETY
WARNING-
ELECTRICAL SHOCK COULD OCCUR
This unit must be earthed or grounded.
This requires all three prongs (terminals) on cord
plug to be plugged into power source.
FOOD SAFETY-
According to food and safety regulations, most
foods must be stored and/or served at certain
temperatures or they could become hazardous.
Check with local food and safety regulators for
specific guidelines.
It is the responsibility of the user to ensure
that any product is held and served at a
safe temperature.
Be aware of the product you are serving and the
temperature the product is required to maintain.
Server Products, Inc. can not be responsible for
the serving of potentially hazardous product.
Server Products, Inc. claims no responsibility for
actual serving temperature of product.

Page 5
PUMP ASSEMBLY
SNAP ON GAGING COLLAR(S)
To set portion size to 1/2 oz:
Attach largest gaging collar
(1/2 oz reduction) and black stop collar
between locking collar and piston.
(Other gaging collars may be added to
decrease portions by 1/8 and 1/4 oz.)
INSTALL SEAL
onto head assembly piston.
Apply small amount of food equipment
lubricant inside seal.
Flared end of seal should face away from
piston head.
INSTALL PINCH VALVE
Apply small amount of food equipment
lubricant inside bottom of piston.
Install pinch valve into bottom of piston.
Rotate pinch valve to spread lubricant
evenly.
Press pinch valve securely to seal end.
INSTALL SPRING INTO
CYLINDER
SNAP CAP ONTO CYLINDER
INSTALL HEAD ASSEMBLY
INTO CYLINDER
Apply a small amount of food equipment
lubricant inside top of cylinder and outside
of seal.
Slide locking collar down onto cylinder
threading and tighten to secure head
assembly to cylinder.
INSERT PUMP INTO LID
Tighten threaded cap to secure.
1
2
3
6
4
5
7
CLEAN PUMP THOROUGHLY
BEFORE EVERY USE. See page 9.

Page 6
UNIT SETUP CLEAN UNIT THOROUGHLY
BEFORE EVERY USE. See page 8.
PLUG CORD IN
1
REMOVE PUMP
4
PRESS SWITCH ON
2
PRE-COOL FOR 20 MINUTES
3
INSERT VESSEL
5
INSTALL PUMP
6
• Product being served must always
be inside vessel.
Never place food directly
into basin of unit.
• For best performance, product placed
in vessel should already be chilled to
desired temperature.
• Vessel maximum capacity is 2 quarts.
• Do not overfill.
Connect unit, adapter and plug into outlet.
Monitor temperature
for food safety and quality.
View thermometer strip on vessel.
FOR BEST COOLING
• Keep unit on all day and all night
to prevent undesired temperatures.
• Unit should remain on continuously,
as a refrigerator.

Page 7
UNIT TAKE-DOWN
CLEANING OR REPLACING FILTER
PRESS SWITCH OFF
1
UNPLUG CORD
2
REMOVE PUMP
3
REMOVE VESSEL
4
SEE "UNIT TAKE-DOWN" ABOVE
1
SEPARATE FILTER GUARDS
3
REMOVE FILTER
4
Ensure unit is OFF and unplugged.
REMOVE FILTER DRAWER
2
Slide out from beneath unit.
CLEAN FILTER REGULARLY FOR BEST PERFORMANCE
Change or clean filter at least once per month.
IF NECESSARY, CLEAN FAN COVER
• Dampen cloth with dishwashing liquid
or mild sanitizing detergent.
• Wring out any excess water.
• Wipe down fan cover on underside of unit.
CLEAN FILTER
5
• Wash with hot water and
dishwashing detergent.
• Fully rinse.
REPLACE FILTER
Packs of 5 replacement filters are available.
Order Server Products Part 86067.
262.628.5600 | 800.558.8722 | [e-mail]
WARNING-
ELECTRICAL SHOCK COULD OCCUR
Never allow water into fan area.
Liquid in unit could result in
electrical shock or damage to unit.
OR

Page 8
CLEAN THE CHILLER
WARNING-
ELECTRICAL SHOCK COULD OCCUR
• Electrical components of unit could be
damaged from water exposure or any liquid.
• Never immerse unit into water or any liquid.
• Never use any water jet or pressure sprayer
on unit.
• Ensure unit is “OFF” and unplugged.
CLEAN EXTERNAL SURFACES
• Wipe daily with a clean damp cloth.
• Dry with a clean soft cloth.
• Glass and surface cleaners approved for use
in food contact areas may be used.
CLEAN-IN-PLACE PROCEDURE FOR PUMPS
CLEAN
• Pump out all (if any) remaining food product from
inside pump body.
• Wash and rinse off outside of pump body.
• Flush out and rinse inside of pump.
• Place lower end of pump into container full of water
and operate pump until all (if any) remaining
product is expelled and only warm water flows from
discharge tube.
• Mix 1 tsp (5 mL) of dishwashing detergent with
1 quart (.95 L) of hot tap water
(approximately 110°F/43°C).
• Place lower end of pump into cleaning mixture.
Pump until all cleaning mixture is expelled.
1
RINSE
• Place lower end of pump into 2 cups (.5 L) of hot
tap water (approximately 110°F/43°C) and pump
until all tap water is expelled.
2
RINSE
• Place lower end of pump into 1 cup (.24 L) of hot
tap water (approximately 110°F/43°C) and pump
until all tap water is expelled.
4
SANITIZE
• Mix one 1 oz (30 mL) packet of KAY-5 Sanitizer/
Cleaner (EPA REG No. 5389-15) with 2.5 gallons
(9.5 L) of tap water (approximately room
temperature).
• Place lower end of pump into this sanitizing mixture
and repeatedly operate pump until 1 quart (.95 L)
sanitizing mixture is pumped through pump.
3

Page 9
PUMP DISASSEMBLY
During disassembly, collect small parts
in a container to prevent loss.
CLEAN THE PUMP
RINSE
fully with clear water.
3
SANITIZE
all parts according to local sanitization
requirements. All parts in contact with food
must be sanitized.
4
AIR DRY
all parts fully.
5
Use dishwashing
soap, hot water
and nylon brush
YES!
DISASSEMBLE & CLEAN
all washable parts with soap and hot water
(See PUMP DISASSEMBLY above.)
2
FLUSH & RINSE
all pump surfaces with hot water.
Place lower end of pump into container
of hot water and operate pump until all
remaining product is expelled and only hot
water is discharged.
1
Pump is dishwasher safe.
USE SUPPLIED BRUSH
to thoroughly clean inside discharge
tube and any confined areas.
THE BP TOOL
may be used to remove the
pinch valve and seal from the piston.

Page 10
TROUBLESHOOTING
UNIT DISPENSES LITTLE OR NO PRODUCT?
INCONSISTENT PORTIONS?
UNIT DOES NOT COOL?
• Ensure vessel is not empty
and has enough product to pump.
• Clean pump.
• Ensure unit is
assembled correctly.
TIP: Seal has a slight taper.
Install with flat side towards
top, flared side down.
Top of seal has writing:
"INSERT PISTON THIS SIDE"
• Ensure pinch valve is
installed correctly.
TIP: Squeeze the pinch valve
open before installation to
ensure it isn’t stuck shut.
• Ensure that the spring is functional.
Replace broken spring if necessary.
• Ensure that the stainless steel ball
is snapped in place below tabs.
If ball is not captured within tabs,
use long rod of BP tool to pop ball back into place.
• Ensure that the cord is securely plugged in.
Verify that the cord is plugged into the unit,
the power supply adapter, and the outlet.
• Ensure that power is available from the source.
• Ensure that fan is running.
• Ensure that filter is clean.
Replace if needed. (See page 7.)
• Do not add warm product to vessel.
Food product should already be at a
chilled temperature when added to vessel.

Page 11
WIRING
Chiller Circuit Board, 3.35V
Chiller Fan
Lighted Rocker Switch, 12V
Power Inlet Assembly Connector
Power Supply, 5", 5A, 4 Pin Connector
Thermistor
Chip Assembly
Wire Harness, Ground
1
2
3
4
5
6
7
8
P1
BLACK
RED
1
2
3
P2C P3 P6 P4
1
27
6
8
3
4
5

Page 12 Manual #01766-RevA 062416
HELP or ORDERING REPLACEMENT PARTS
Please be prepared with your Series Number and
Description located on the back of unit.
Individual Part Numbers listed on pages 2 and 3.
262.628.5600 | 800.558.8722
[email protected]
Server Products Inc.
3601 Pleasant Hill Road
Richfield, WI 53076 USA
SERVER PRODUCTS
LIMITED WARRANTY
GENERAL SERVICE,
REPAIR OR RETURNS
Server Products equipment is backed by a
two-year limited warranty against defects in
materials and workmanship.
For complete warranty information go to:
www.Server-Products.com
Before sending any item to Server Products
for service, repair, or return, contact Server
Products customer service to request a Return
Authorization Number. Merchandise must be
sent to Server Products with this number. Service
is extremely prompt. Typically, units are repaired
and ship out within 48 hours of receipt.
Merchandise being returned for credit must be in
new and unused condition and not more than 90
days old and will be subject to a 20% restocking
charge. Electrical parts (thermostats, heating
elements, etc.) are not returnable.
Servicing Cord: Specific tools are required for
safe and proper power supply cord removal
and installation. If cord must be replaced, only
a representative of the OEM (original equipment
manufacturer) or a qualified technician may
replace cord. Cord must meet code designation
H05 RN-F requirements.
• A mildly abrasive nylon or brass brush may
be used to remove any stubborn deposits on
interior surfaces of unit.
• Fully rinsing and drying all parts can help
prevent corrosion. Elements and minerals in
tap water can accumulate on stainless steel
parts and create corrosion.
• Do not use abrasive, caustic or ammonia
based cleansers.
• Do not use products containing acids,
alkalines, chlorine, or salt. These agents can
corrode stainless steel.
• Do not use metal scrapers or cleaning pads
that could scratch surfaces.
This chiller is constructed of
stainless steel— one of the
best materials for food serving
and storage.
If you notice corrosion beginning on any stainless
steel surface, you may need to change the
cleansing agent, sanitizing agent, or the cleaning
procedures you are using.
CARE OF STAINLESS STEEL