SEW MOVITRAC B Series User guide

Drive Technology \ Drive Automation \ System Integration \ Services
MOVITRAC
®
B
Edition 02/2008
16601211 / EN
System Manual

Color code system for catalogs
and system manuals
Our catalogs and system manuals are identified by a color code system at the back to
make it easier to work with these publications. The short designation of the publication is
indicated as well. In this way you can immediately recognize the publication even if it is
standing on a shelf together with other publications. The following overview shows an
exemplary assignment of colors to product groups and products.
Color Code System
Mechanics
Electromechanics
Explosion-proof drives
Control cabinet inverters, control technology and HMI
Decentralized technology
Industrial gear units
DR-GM
2008
MOT1
2008
EXG
2008
MDX
2008
MM
2008
IGX1
2008
GSE1
2008
MOT2
2008
EXS
2008
MC
2008
DI
2007
IGX2
2008
GSE2
2008
EXM
2008
MX
2008
MG
2008
GK
2008
PLC
2008
HMI
2008
DR gearmotors
DR series AC motors
Explosion-proof
gearmotors
MOVIDRIVE®
MOVIMOT®
gearmotors
X series horizontal
industrial gear units
Synchronous
servo gearmotors
DT/DV/CT/CV series
AC motors
Explosion-proof
servo gearmotors
MOVITRAC®
Decentralized
installation
X series vertical
industrial gear units
Asynchronous
servo gearmotors
Explosion-proof motors
MOVIAXIS®
MOVIGEAR®
Gear units
MOVI-PLC®DOP11B®
Farbleitsystem_EN_310308.indd 1 01.04.2008 15:13:19 Uhr

System Manual V2 – MOVITRAC® B 3
Contents
Contents
1 Important Notes................................................................................................... 6
1.1 Structure of the safety notes ....................................................................... 6
1.2 Rights to claim under warranty ................................................................... 6
1.3 Exclusion of liability..................................................................................... 6
2 Safety Notes ........................................................................................................ 7
2.1 General information .................................................................................... 7
2.2 Target group ............................................................................................... 7
2.3 Designated use ........................................................................................... 7
2.4 Transportation, storage............................................................................... 8
2.5 Installation................................................................................................... 8
2.6 Electrical connection ................................................................................... 9
2.7 Safe disconnection...................................................................................... 9
2.8 Operation .................................................................................................... 9
3 System Description MOVITRAC®B................................................................. 10
3.1 MOVITRAC®B – compact, versatile and universal .................................. 10
3.2 System overview MOVITRAC®B ............................................................. 11
3.3 The units at a glance................................................................................. 12
3.4 Functions / features .................................................................................. 13
3.5 MOVITOOLS®MotionStudio..................................................................... 16
4 Technical Data................................................................................................... 17
4.1 CE marking, UL approval and C-Tick ....................................................... 17
4.2 General technical data .............................................................................. 18
4.3 MOVITRAC®B electronics data ............................................................... 20
4.4 Technical data of MOVITRAC®B ............................................................. 22
4.5 Front option FBG11B keypad ................................................................... 41
4.6 FSC11B communication module ............................................................. 42
4.7 FIO11B analog module ............................................................................. 43
4.8 DBG60B keypad ....................................................................................... 44
4.9 Parameter module UBP11A...................................................................... 47
4.10 MBG11A setpoint control module ............................................................. 48
4.11 UWS11A interface adapter RS-232 / RS-485 for mounting rail ................ 49
4.12 UWS21B interface adapter RS-232/RS-485............................................. 50
4.13 USB11A interface adapter USB/RS-485................................................... 50
4.14 BW series braking resistors ...................................................................... 51
4.15 Touch guard BS ........................................................................................ 58
4.16 Mounting PTC braking resistors FKB10B ................................................. 58
4.17 Submounting FKB11/12/13B flat-design resistors .................................... 59
4.18 Support rail mounting FHS11B/12B/13B .................................................. 60
4.19 Line chokes ND ........................................................................................ 61
4.20 NF line filter............................................................................................... 63
4.21 ULF11A folding ferrites ............................................................................. 65
4.22 HD series output chokes........................................................................... 65
4.23 EMC-module FKE12B/13B ....................................................................... 68
4.24 HF output filter .......................................................................................... 69
4.25 Fieldbus connection .................................................................................. 73
4.26 MOVI-PLC®............................................................................................... 83
4.27 UWU52A switched-mode power supply.................................................... 85

4System Manual V2 – MOVITRAC® B
Contents
5 Parameters......................................................................................................... 86
5.1 Explanation of the parameters .................................................................. 86
6 Project Planning.............................................................................................. 112
6.1 Schematic procedure .............................................................................. 112
6.2 Options for standard applications ........................................................... 113
6.3 Description of applications ...................................................................... 114
6.4 Speed-torque characteristic curve .......................................................... 115
6.5 Motor selection........................................................................................ 116
6.6 Overload capacity ................................................................................... 118
6.7 Load capacity of the units at low output frequencies .............................. 119
6.8 Selecting the braking resistor.................................................................. 120
6.9 Connecting AC brakemotors................................................................... 124
6.10 Mains and motor connection................................................................... 125
6.11 Multi-motor drive/group drive .................................................................. 132
6.12 Line chokes............................................................................................. 133
6.13 Electromagnetic compatibility EMC ........................................................ 133
6.14 HF output filters....................................................................................... 136
6.15 Electronics cables and signal generation................................................ 139
6.16 External voltage supply DC 24 V ............................................................ 139
6.17 Parameter set switchover ....................................................................... 141
6.18 Priority of the operating statuses and interrelation between
control signals ......................................................................................... 142
6.19 PI controller............................................................................................. 143
6.20 Application examples .............................................................................. 146
7 Unit design....................................................................................................... 152
7.1 Size 0XS / 0S / 0L................................................................................... 152
7.2 Size 1 / 2S / 2.......................................................................................... 153
7.3 Size 3 ...................................................................................................... 154
7.4 Size 4 / 5 ................................................................................................. 155
7.5 Unit designation / nameplate .................................................................. 156
8 Installation ....................................................................................................... 157
8.1 Installation notes ..................................................................................... 157
8.2 Installing the optional power components............................................... 163
8.3 UL compliant installation ......................................................................... 167
8.4 Scope of delivery and installation of loose items .................................... 169
8.5 Installing cold plate ................................................................................. 174
8.6 Deactivating EMC capacitors (size 0 only) ............................................. 174
8.7 Wiring diagram........................................................................................ 176
8.8 TF thermistor and TH bimetallic switch................................................... 177
8.9 Connecting braking resistors BW.. / BW..-T / BW..-P to X3 / X2 ............ 177
8.10 Connecting the brake rectifier ................................................................. 178
8.11 Installing FSC11B / FIO11B.................................................................... 179
8.12 Installing MBG11A speed control module............................................... 184

System Manual V2 – MOVITRAC® B 5
Contents
9 Startup.............................................................................................................. 185
9.1 Brief description of the startup process................................................... 185
9.2 General startup instructions .................................................................... 186
9.3 Preliminary work and resources.............................................................. 187
9.4 Optional keypad FBG11B ....................................................................... 188
9.5 Basic operation of the FBG11B keypad.................................................. 189
9.6 Manual operation with FBG11B speed control module........................... 191
9.7 External setpoint selection ...................................................................... 192
9.8 Startup using the FBG11B keypad ......................................................... 193
9.9 Startup with DBG60B.............................................................................. 195
9.10 Startup with PC and MOVITOOLS®MotionStudio.................................. 202
9.11 Startup for MBG11A speed control module ............................................ 202
9.12 Starting up pumps and fans of non-SEW motors.................................... 203
9.13 Starting the motor ................................................................................... 204
9.14 Parameter list.......................................................................................... 208
10 Operation ......................................................................................................... 219
10.1 Data backup............................................................................................ 219
10.2 Return codes (r-19 ... r-38) ..................................................................... 220
10.3 Status displays........................................................................................ 221
10.4 Unit status codes .................................................................................... 222
10.5 DBG60B keypad ..................................................................................... 223
11 Service / List of Faults .................................................................................... 228
11.1 Unit information....................................................................................... 228
11.2 List of faults (F-00 ... F-113).................................................................... 230
11.3 SEW electronics service ......................................................................... 233
11.4 Extended storage.................................................................................... 234
12 Address List .................................................................................................... 235
Index................................................................................................................. 244