Sharp SVX500 User manual

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PRECISION MACHINERY TOOLS
SVX500
MAINTENANCE MANUAL

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PRECISIONMACHINETOOLS MaintenanceManual
Chapter 1 Routine Maintenance
1-1 Routine Maintenance Checklist 4
1-2 Routine Maintenance Instruction Diagram 6
1-3 Cautions for Machine Maintenance 11
Chapter 2 The Spindle Unit
2-1 Cautions for High Speed Processing 15
2-2 Tool Shank and Broach Bolts 16
2-3 Spindle Warm-up 18
2-4 Spindle Pre-Operation Check 20
2-5 Spindle Alarm Handling 21
Chapter 3 The Air Compressor Unit
3-1 Air Compressor System Layout 23
3-2 AirCompressorUnitUsageInstruction 28
3-3 Air Compressor Troubleshooting 29
Chapter 4 The Lubrication Unit
4-1 Centralized Lubrication System Diagram 31
Chapter 5 The Spindle Oil Cooling Unit
5-1 Spindle Oil Cooling Pipeline Diagram 35
Chapter 6 The Electrical Unit
6-1 The Electrical Unit 37
Chapter 7 Appendix
7-1 Oil Selection 41
7-2 Program and Servo Alarms Description 42
7-3 List of the Machine Components 97

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Chapter 1
Routine Maintenance
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PRECISIONMACHINETOOLS MaintenanceManual
1-1 Routine Maintenance Checklist
Routine maintenance inspection can be classified into daily, weekly, monthly and annually. The
maintenance is given when the machine functions normally The actual frequency and the operation
frequency are different. When operating the both, pay attention to abnormal noises, oil volume, air
pressure and machine abnormalities during the processing.
○：Check ◎：Addoil ☉：Clean
A：Adjustment F: Function check G: Grease coasting R: Replace when necessary
No. Maintenance Daily Weekly Monthly Annually Note
1 Spindle operation
warm-up ○
2
Spindle unit
Spindle nose ☉
3
Lubrication pump
☉
Depending
on the brand
of the lube oil
4
Lubrication
unit Lubrication pump
oil volume ◎
5 Spindle oil
coolant unit ○☉
6 Temperature
difference setup ○-1°C
7
Spindle oil
coolant unit
Oil coolant unit filter ☉
8 Air compressor
source pressure ○5.5~7 kgf/cm²
9
Air compressor
cylinder and filter
drainage
○
10 Air compressor
unit lube oil ◎
11
Air
Compressor
Unit
Air leakage of the air
compressor system ○
12 Coolant capacity ○
13 Coolant Coolant box filter ☉
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PRECISIONMACHINETOOLS MaintenanceManual
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No. Maintenance Daily Weekly Monthly Annually Note
14
Internal flow of
the tool change
machine
R/
1-year
Depending
on the brand
of the lube
oil
15
Tool magazine
automatic tool
change (ATC)
system Tool sleeve and
tool change claw ☉
16 CNC operation
panel
Emergency stop
button
○,F
17 Operation button ○,F
18 Spindle cooling fan ○/☉
19 Electric box CNC axial battery ○R
20 Machine static precision check ○,A
21 Machine position precision check ○,A Replace
22 Spindle cooling fan ○/☉
23 Oil skimmer ○,F ☉
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Note: The schedule presented in table is for normal operation only. If the environment is not optimal or
if the usage frequency has exceeded the suggested basic standard, you may need to increase the
frequency of maintenance
Note 2: If there is any inconsistency between this table and instruction from elsewhere, use the
information provided on this table.

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PRECISIONMACHINETOOLS MaintenanceManual
1-2 Routine Maintenance Instruction Diagram
(17)
O
p
eration box
(16)
Emer
g
enc
y
sto
p
(16)
Emer
g
enc
y
sto
p

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(1、2)
S
p
indle unit
(1、2)
S
p
indle unit
(14、15)
ATC s
y
stem

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Machine precision check (20、21)

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PRECISIONMACHINETOOLS MaintenanceManual
(23)
Oil skimmer
(18、19)
EC cabinet

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(5、6、7)
S
p
indle oil tem
p
erature controller
(8、9、10、11)
Air com
p
ressor
p
re
p
aration unit
(3、4)
Lubrication s
y
stem