Sherman + Reilly Revolution Series User manual
Sherman+Reilly™RevolutionSeries
PLW‐200x
PilotLineWinder
Operator’sManual
ImportantSafetyNotice
BeforeusinganySherman+Reilly™equipment,operatorsmustreadandunderstandallproceduresand
safetyinstructions.Noteallsafetyinformationandspecificsafetyrequirementsasexplainedinthismanual.
Failuretofollowtheseinstructionscouldresultindamagetothemachine,seriouspersonalinjury,ordeath.
Advertencia
Porfavor,leaatentamentetodaslasinstruccionesoperacionalesydeseguridadantesdeoperaresta
maquinaria.Sinoentiendelasinstrucciones,porfavorconsulteasusupervisorantesdeutilizaresta
maquinaria.Elusoinadecuadodeestasinstruccionespuederesultarenlesionesgravesoenmuerte.
Savethisoperator’smanualforfuturereference.
ThismaterialiscopyrightedandproprietarytoSherman+Reilly™Inc.andisnottobereproduced,used,or
disclosedexceptinaccordancewithexpresswrittenpermissionfromSherman+Reilly™Inc.Informationis
providedforthepurposeofproductusageandmaintenancedescriptionsonly.Thedescriptionsand
specificationsinthismanualaresubjecttochangewithoutnotice,andtothebestofourknowledge,are
accurateatthetimeofprinting.Theinformationcontainedmaynotbespecifictoallmodelsorunits,and
mustnotbeconstruedaswarrantedcharacteristicsinthelegalsense.Theinformationdoesnotrelieveusers
fromthedutyofconductingtheirowninspectionsandevaluations.Theinformationcontainedrepresentsthe
bestpracticesforthesafestuseandmaintenanceofthemachine/unit,anddoesnotcovereverysituation.
Withregardtosituationsnotcoveredinthismanual,theoperatorisresponsibletoensurethesafeoperation
ofthemachineandshouldaskquestionsormakeinquiriesifuncertaintyexistspriortotheoperationofthe
machineorunit.Sherman+Reilly™Inc.reservestherighttocontinuallyimproveandexpandourproduct
line.Itisourpolicytoimproveourproductswheneveritispossibleandpracticaltodoso.Wereservethe
righttomakechangesorimprovementsatanytimewithoutincurringanyobligationtoinstallsuchchanges
onproductspreviouslysold.Asourproductsaresubjecttocontinualimprovement,wereservetherightto
amendtheproductspecifications,maintenancesteps,andallinformationcontainedinthismanual.Some
productimprovementsmayhavetakenplaceafterthismanualwaspublished.
CommunicationwiththeManufacturer
ForinformationaboutSherman+Reilly™products,contactusbyphoneat(423)756‐5300or800‐
251‐7780orviaemailathelp@sherman‐reilly.comorat400W.33
rd
Street,Chattanooga,TN37410;
www.sherman‐reilly.com.
NOTE:Productimagesshowninthisdocumentareforillustrationpurposesonlyandmaynotbeanexactrepresentationof
yourproduct.Actualproductmayvaryduetocontinualproductenhancementandimprovement.
©2018bySherman+Reilly™Inc.
400W33rdStreet
Chattanooga,TN37410USA
www.sherman‐reilly.com
Allrightsreserved
Sherman+Reilly™,Inc.
ATextronCompany
611324
RevB
TableofContents
1
INTRODUCTION....................................................................................................................................................1
T
ERMSOF
U
SE
.............................................................................................................................................................1
2
SAFETY.................................................................................................................................................................2
H
AZARD
O
VERVIEW
......................................................................................................................................................2
C
AUTION
S
YMBOLS
:......................................................................................................................................................3
O
PERATOR
S
AFETY
P
RECAUTIONS
....................................................................................................................................4
E
MPLOYER
S
AFETY
P
RECAUTIONS
....................................................................................................................................5
ChemicalSafety..............................................................................................................................................6
B
EFORE
S
TARTING
O
PERATIONS
......................................................................................................................................7
UnderstandtheMachine................................................................................................................................7
PreparationsforSafeOperation.....................................................................................................................7
Pre‐TowingChecklist.....................................................................................................................................10
IntheEventaFireOccurs.............................................................................................................................11
E
MERGENCY
S
TOP
P
ROCEDURE
.....................................................................................................................................12
UnauthorizedModifications.........................................................................................................................13
PrecautionsWhenRunningEngineInsideBuilding.......................................................................................13
InvestigateandConfirmJobsiteConditions..................................................................................................13
PrecautionsWhenWorkingonLooseGround..............................................................................................13
PositioningtheMachine...............................................................................................................................14
3
CONTROLS..........................................................................................................................................................15
G
ENERAL
O
VERVIEW
...................................................................................................................................................15
S
PECIFICATIONS
..........................................................................................................................................................16
T
ERMSTO
K
NOW
.......................................................................................................................................................17
O
PERATOR
C
ONTROLS
.................................................................................................................................................18
ControlPanelontheUnit..............................................................................................................................18
MasterPowerKeySwitch.............................................................................................................................18
EmergencyStopButton................................................................................................................................18
JoystickControl.............................................................................................................................................19
LevelwindHead.............................................................................................................................................19
TurretRotationControl.................................................................................................................................20
LevelwindControl.........................................................................................................................................20
LineTensionControl......................................................................................................................................21
EngineThrottleControl.................................................................................................................................21
DrumDriveCouplingControlLevers.............................................................................................................21
SafetyBrakeOverride...................................................................................................................................22
SystemGaugePressure.................................................................................................................................22
PayoutBrakePressureControlSwitches......................................................................................................23
PayoutBrakePressureGauges.....................................................................................................................23
S
YSTEM
C
ONTROL
S
CREEN
D
ESCRIPTIONS
.......................................................................................................................24
MainScreen..................................................................................................................................................24
EngineInformationScreen............................................................................................................................25
E
XTERIOR
H
YDRAULIC
C
ONTROLS
..................................................................................................................................26
HydraulicJackControls.................................................................................................................................26
4
HANDLINGANDOPERATION...............................................................................................................................27
P
RE
‐O
PERATION
I
NSPECTION
........................................................................................................................................27
S
TART
U
PAND
S
ET
U
P
P
ROCEDURE
...............................................................................................................................28
P
AYOUT
O
PERATIONS
..................................................................................................................................................29
PayoutOperations–Non‐Powered..............................................................................................................29
P
AYOUT
O
PERATIONS
–
P
OWER
A
SSISTED
.......................................................................................................................30
P
ULLING
...................................................................................................................................................................31
T
O
P
RE
‐
SETA
S
YSTEM
P
RESSURE
/
L
INE
T
ENSIONFOR
P
ULLING
...........................................................................................32
E
MERGENCY
M
ANUAL
O
VERRIDES
/
[L
IMP
H
OME
]
M
ODE
................................................................................................33
P
OST
‐O
PERATION
I
NSPECTION
C
HECKLIST
.......................................................................................................................34
5
QUICKSTARTGUIDE...........................................................................................................................................35
6
SYSTEMCONTROLINFORMATION.......................................................................................................................39
SetUpScreen–SecurityLevel0....................................................................................................................39
E
RROR
M
ESSAGES
......................................................................................................................................................40
EngineErrorCodes........................................................................................................................................40
D
IESEL
P
ARTICULATE
F
ILTER
(DPF)
R
E
‐G
ENERATION
I
NFORMATION
.....................................................................................41
EngineDPFErrorCodes.................................................................................................................................42
DPFandEngineIndicators............................................................................................................................42
T
ROUBLESHOOTING
Q
UICK
T
IPS
....................................................................................................................................43
S
ERVICE
&
R
EPAIR
......................................................................................................................................................44
O
VERHEAD
S
WIVEL
,
G
RIP
,
AND
R
OPE
S
AFETY
..................................................................................................................45
Safety
1
1
Introduction
TermsofUse
Itisimportantthateverymachineisoperatedinasafemanner.Toproperly,safelyoperatethismachine,itis
requiredthatoperatorsandservicepeoplereadandunderstandtheinformationinthisandtheengine
manufacturer’smanual.ANYONEworkingaroundthemachineshouldreadthesafetyprecautionsinthe
manuals.Beawareeachwarningandprecautionistohelpprotectagainstinjury.Takingunnecessaryrisks
andignoringwarningsistheprimarycauseofpersonalinjuryandfatalaccidentsintheworkplace.Ifyouhave
anyquestionsregardingoperationorsafetyofaprocedureorsituationregardingtheoperationsofthisunit,
feelfreetocontacttheSherman+Reilly™CustomerServiceat800‐251‐7780orviaemailathelp@sherman‐
reilly.com.
Publicationofthismanualandthesafetyprecautionsinitdoesnotinanywayrepresentanall‐inclusivelist.It
istheownerandoperator’sresponsibilitytomakesurethemachineisoperatedinaccordancewithallstate
andlocalsafetyrequirementsandcodes,includingallapplicableOSHA‐(OccupationalSafetyandHealth
Administration)andEPA‐(EnvironmentalProtectionAgency)regulations,aswellasANSI‐(American
NationalStandardsInstitute)accreditedstandards.
Shouldaproblemorunsafeconditionarise,shutthemachinedownusingthenormalshut‐downprocedure.
Intheeventofanemergency,usetheemergencystopproceduredescribedinthismanual,andthennotify
theproperauthoritiesorfollowyouremployer’sprescribedprocedureforanemergency.
Sherman+Reilly™stronglyrecommendsthatonlypersonswhohaveafullunderstandingoftheprovided
manualandwhoareknowledgeableintheuseofoverheadlinepullingandtensioningmachines,includingall
applicablelaws,regulations,andsafetystandards,beallowedtooperatethismachine.Therearesignificant
hazardsinherenttotheuseofthismachine;therefore,alloperatorsshouldbeeducatedonallfunctions,
procedures,andsafetymeasuresoutlinedinthismanualpriortotheiruseormaintenanceofthismachine.
Sherman+Reilly™stronglyrecommendsthatonlypersonnelthatareliterateintheEnglishlanguageand
whoverballyunderstandtheEnglishlanguagebeconsideredasoperatorsorservicepersonnelforthis
machine.
Sherman+Reilly™alsorecommendsfollowingapplicableguidancepublishedbytheInstituteofElectrical
andElectronicsEngineers(IEEE),andspecificallyIEEEStandard524–GuidetotheInstallationofOverhead
TransmissionLineConductors(IEEE524‐2016orsubsequent).
Thismanualwaspreparedtohelptheownerandoperatoruseandservicethemachineinasafemanner.
Responsibilityforsafetyduringoperationandservicerestswiththeperson(s)performingthework.Being
alertofsurroundingsandobservingallsafetyprecautions,andallratingrequirementsandstandardsis
requiredtohelpreducethepossibilityofanaccident.Thismanualisofnovalueiftheoperatordoesnotread
andunderstandtheinstructionsandprecautions‐beforestartingortryingtooperatethemachine.
Theoperatormustbeawareofthemachine’scapacitiesandlimitations.Itistheoperator’sresponsibilityto
watchforsituationsandconditionswhichcouldaffectthenormalperformanceofthemachineandthesafety
oftheoperating/workenvironment.
Sherman+Reilly™unitsarepowered,hydraulicallyactuatedmachines.Thismachinehasvariablespeedand
linetensioncontrols;however,ifpullingmultipleconductorsusingarunningboard,thetotallinepullapplied
fromallconductorsmustnotexceedthecapacityofthemachine.
Safety
2
2
Safety
HazardOverview
Familiarizeyourselfwiththefollowingsafetysymbolsbeforeoperatingmachinery.
CommonISOsymbolsandANSIstylesafetyalertcolorsareusedtoalertthereaderoroperatorofpotential
hazardsorinformation.
Pleasepayattentiontoallsafetywarninglabelsandinformationplacardspostedonthemachine,
components,andtrailerassembly.Theselabelsandplacardsarenotallinclusiveandareprovidedtosimply
assistinidentifyingareascontainingpotentialhazardswhilealsoprovidinginformationregardingequipment
specificationsandlimitations.Pleaseseebelowforexamples.
Thesesafetyalertsymbolsareusedto
alertyoutopotentialhazards.
IndicatesanimminentlyhazardoussituationwhichWILL
resultindeathorseriousinjuryifnotavoided.
IndicatesapotentiallyhazardoussituationwhichCOULD
resultindeathorseriousinjuryifnotavoided.
IndicatesapotentiallyhazardoussituationwhichMAY
resultinminorormoderateinjuryandpropertydamageif
notavoided.Itmayalsobeusedtoalertagainstunsafe
practices.
IndicatesapotentiallyhazardoussituationwhichMAY
resultinpropertydamageifnotavoided.Itmayalsobe
usedtoalertagainstunsafepractices.
CAUTION
NOTICE
WARNING
DANGER
CAUTION:Whenwashingdowntheunit:
Useonlyfreshwaterforcleaning.
Donotusehighpressurespray.
Donotspraywaterdirectlyattheinstrumentpanel,oranyelectricalcomponents,
electricalfittings,hydraulicfittings,hydraulicpistons,orhydraulicmanifolds.
Donotspraywaterintothecoolingairintakeortheengineairintake.
Donotwashahotorrunningengine.Usecompressedairtocleantheengineandradiator
finstoreducethepotentialforcorrosionandmoisturecontamination.
Safety
3
CautionSymbols:
CommonISOsymbols.Notallsymbolsapplytoall
machines
Highvoltagehazard
Electricalshockhazard
Pinchpointand/or
entanglementhazard
Cuttingand/orcrushinghazard
Crushingofbodyhazard
CrushingofToesorFootHazard
HotSurfaceHazard
RiskofExplosionHazard
ToxicHazard
FlammableMaterialHazard
CarcinogenHazard
Corrosive
HearingProtectionRequired
Safety
4
OperatorSafety
Precautions
DonotattempttooperateanySherman+
Reilly™equipmentwithoutproper
instruction,includingreadingand
understandingtheprovidedmanual.
Donotplaceanypartofthebodyintoa
potentialpinchpoint.Themachineshould
beturnedoffandlockedoutinaccordance
withOSHAregulationsbeforeattempting
tocorrectaproblem,workonthe
machine,orperformpreventive
maintenance.
Obeyandenforceallwarningsincluding
OSHArequirementsandANSIstandards.
Neverallowanyonetorideontheunit
whileitisbeingtowed.
Alwayswearpropersafetyequipmentas
requiredbyemployer.
Neverbypasssafetyswitchesoroperate
equipmentwithfaultysafetydevices.
Besureallguardsandaccesscoversarein
placeandsecuredwhenthemachineis
beingoperated.
Beawareofpeopleintheworkareawho
maybeatriskduringoperation.
Knowallemergencyshutdown
procedures.
Donotobstructcontrolsorfire
extinguisherandmakesurefire
extinguisherisfullycharged.
Neveroperateequipmentwhileunderthe
influenceofanysubstancewhichcould
impairabilityorjudgment.
Donotoperateequipmentifworkabilityis
impairedbyfatigue,illness,orother
causes.
Alwaysuseemployerapprovedgrounding
procedureswhenoperatingthemachine.
Neverusehandstocheckforhydraulic
systemleaks.Hydraulicfluidescaping
underpressurecancausepersonalinjury.
Avoidcontactwithpumps,cylinders,
hoses,enginecomponents,andexhaust
system.
Donotrefuelunitwhiletheengineis
runningorhot.
Keepallbodyparts,toincludeheadand
limbs,awayfromallmovingparts.
Refertoenginemanufacturer’smanualfor
alladditionalsafetyprecautionswhich
relatetoengineoperationandservice.
Knowlocationandfunctionofallcontrols,
gauges,instruments,andprotective
devices.
Neveruseunittotoworwinchanother
vehicle.
Neverusecontrolsorhosesforhandholds.
Donotexceedunitspecificationsand
limitations,toincludeweight.
Knowwheretogethelpintheeventofan
emergencyorinjury.
Whentowingthismachine/unittrailer,the
drivershouldusecautionandadjustspeed
basedonroad,weather,andterrain
conditions,aswellasapplicablelawsand
speedlimits.
Donotmakephysicalcontactwithropeor
cableasitentersorleavesthemachineor
drum.
Topreventthepossibilityofelectrocution,
donotenterorleavetheunitwhileitis
operatingorallowanyonetotouchorlean
onthemachinewheninuse.
Avoiddirectinhalationofengineexhaust
gases.
Safety
5
EmployerSafetyPrecautions
Thisguidelineisintendedtoassistowners,employers,jobsitesupervisors,andoperatorsinensuringthatthe
equipmentisoperatedinasafemanner.Eachjobsitemayhaveadditionalsituationsandconditionswhich
needconsideration.Informationinthismanualappliestoalltheoperatorschargedwiththeuseand/or
maintenanceofthemachine.Thismanualisnotatrainingmanual.Thismanualmustbekeptwiththe
machinefortheentirelifethemachineinordertobeavailabletoallpotentialusersandoperators.
Monitortheoperatorstobesuretheyobserveandpracticesafetyproceduresandoperatethesupport
equipmentasoutlinedinthismanual.
Establisharegularinspectionprogramwhichincludesmalfunctionreports,inspection,andservicerecords.
Thisinspectionshouldcoverthemachinecondition,adjustment,andensureallsafeguardsareinplaceand
functional.Additionally,allpre/post‐operationinspectionsshouldbeconductedatprescribedintervals.
Makesurethatanymalfunctionorbreakdownaffectingthesafeoperationoftheequipmentisproperly
correctedorrepairedbeforereturningthemachinetoservice.
Theemployermustprovidetrainingandinstructioninchemicalsafetyandsafemethodsofworkbefore
assigningworkerstooperate,service,orrepairthemachineandequipment.Arecordoftrainingdates,
employeenames,andleveloftrainingshallbemaintained.Onlypersonswhohaveafullunderstandingofthe
providedmanual‐(providedinEnglishonly),andwhoarecompetentintheuseofoverheadpullingand
tensioningmachines;toincludeallapplicablelaws,regulations,andsafetystandards,shouldbeallowedto
operatethismachine.Therearesignificanthazardsinherenttotheuseofthismachine,thereforeall
operatorsshouldbeeducatedonallfunctions,procedures,andsafetymeasuresoutlinedinthismanual‐prior
totheiruseormaintenanceofthismachine.
Employermustutilizealock‐out/tag‐outprocedurewhichcomplieswithOSHAStandard,Part1910.147,Title
29oftheCodeofFederalRegulationsorsubsequent.Thisproceduremustincludecontrolofallkeys.
Theemployershouldspecificallyinspectallsafetyequipmentandprotectivedevicesontheequipmentto
ensuretheyarenotbypassedordisabled.Operationofequipmentshouldnotbepermittedunlessallsafety
devicesareinplaceandfunctional.Theemployershouldmeetallappropriateinformationdisseminationand
protectionrequirementsfortheworkers.
Operatorsandmaintenance/servicepersonnelshouldtakeappropriateprecautions,toincludewearingall
(PPE)‐PersonalProtectionEquipment,priortotheoperation,maintenance,orserviceofthemachine.
Operatorsshouldwearsuitableclothingtoreducethepossibilityofentanglementinthemachinesmoving
parts.Operatorsshouldnotwearchainsorotherjewelryforthesamereason.
Safety
6
ChemicalSafety
Exposuretochemicalsduringnormaloperationofthemachineislimited;however,chemicalexposuremaybe
encounteredthroughpreventivemaintenanceandrepair.Operatorsandmaintenance/servicepersonnel
shouldtakeappropriateprecautions,toincludewearingall(PPE)‐PersonalProtectionEquipment,priortothe
operation,maintenance,orserviceofthemachine.AllMaterialSafetyDataSheets(MSDS’s)orSafetyData
Sheets(SDS’s)forOEMchemicalspresentuponinitialmanufacture/shipmentofmachinecanbemade
availableuponrequesttoSherman+Reilly™.
Anyadditionalchemicalsintroducedtothemachineorusedinconjunctionwithmaintenanceorrepairofthe
machinearerequiredbyfederalregulationstohaveaMSDS/SDSavailable,andaretheresponsibilityofthe
operator’semployerortheorganizationprovidingthemaintenance.Allchemicalhandlinganddisposal
shouldbedoneinaccordancewithenvironmental,federal,state,andlocallawsandregulations.Sherman+
Reilly™isnotliableforthemishandling,misuse,orimproperdisposalofchemicals,withregardtotheuseor
maintenanceofSherman+Reilly™machinesorequipment.
Allresponsibilities,includingbutnotlimitedto:handlinganddisposalofchemicals,availabilityand
maintenanceofMSDS’s/SDS’s,labelingofchemicalcontainers,andtrainingofemployeesandoperators,
shouldbefulfilledinaccordancewiththeHazardCommunicationAct,HazardousMaterialsTransportation
Act,OccupationalSafetyandHealthAdministration’sHazardCommunicationStandard‐(29CFR)Part
1910.1200,andallapplicableEnvironmentalProtectionAgencyStandardsandRegulations‐(additional
standardsmayapply).ForfurtherinformationonsafetystandardsregardingchemicalsseeOSHAandEPA
websites.
Safety
7
BeforeStartingOperations
Onlytrainedandauthorizedpersonnelcanoperateandmaintainthemachine.
Followallsafety,precautions,andinstructionsinthismanualwhenoperatingorperforminginspectionor
maintenanceonthemachine.
Ifyouarenotfeelingwell,ofifyouareundertheinfluenceofalcoholormedication,yourabilitytosafely
operateorrepairyourmachinemaybeseverelyimpaired,puttingyourselfandeveryoneelseonyourjobsite
indanger.
Whenworkingwithanotheroperatorifwiththepersonontheworksitetrafficduty,discussthecontentofthe
operationbeforehandandusethedeterminedsignalswhenperformingtheoperation.
UnderstandtheMachine
o Beforeoperatingthemachine,readthismanualthoroughly.Ifthereisanyplaceinthismanualthat
youdonotunderstand,askthepersoninchargeofsafetyforexplanation.
o Ifyoufindanyprobleminthemachineduringoperationormaintenance(noise,vibration,smell,
incorrectgauges,smoke,oilleakage,etc.,oranyabnormaldisplayonthewarningdevicesor
monitor),reporttheproblem(s)tothepersoninchargeandtakethenecessaryaction.Donotoperate
themachineuntiltheproblemhasbeencorrected.
PreparationsforSafeOperation
PreparationsforSafetyRelatedEquipment
o Besurethatallguards,covers,andsafetydevicesareintheirproperposition.Repairthem
immediatelyiftheyaredamaged.
o Understandtheapplicationofsafety‐relateddevicesandusethemproperly.
o Neverremoveanysafety‐relateddevices.Alwayskeepthemingoodoperatingcondition.
o WearWell‐FittingClothsandPersonalProtectiveEquipment(PPE).
o Donotwearlooseclothesoranyaccessoriesthatcouldcatchthecontrolleversorprotrudingparts,
andcouldcausethemachinetoengageunexpectedly.
o AlwayswearappropriatePPE:hardhat,safetyshoes;protectiveeyeglasses,earplugs,gloves,and/or
faceshield,dependingonthework.
o Longhairhangingdowncouldbecomeentangledinthemachine.Tiethehairupandbecarefulthatit
isnotcaughtinthemachine.
o Checkthatallpersonalprotectiveitemsfunctionproperlybeforeusingthem.
KeeptheMachineClean.
o Wipeoffanymudoroilfromthemachine.Alwayskeepthemachineclean.
o Ifwatergetsintotheelectricalsystem,itcouldcausesystemsmalfunctionswhichcouldcausethe
unittoengageunexpectedlyandcouldcauseseriouspersonalinjuryordeath.Whenwashingthe
machinewithwaterorsteam,donotallowthewaterorsteamtocomeintodirectcontactwith
electricalcomponents.
o Donotusehigh‐pressurewatertocleantheunit.Donotspraywaterdirectlyontoelectricalfittings,
hydraulicfittings,hydraulicpistons,orhydraulicmanifolds.Wipeoffanydirtfromelectricaland
hydraulicfittingsandcomponentswithsoftcloth.
Safety
8
PrecautionsforInsidetheCab
o Donotleavetoolsormachinepartslyingaroundinsidetheoperator’scab.Iftoolsorpartsgetintothe
controldevices,itmayobstructoperationandcausethemachinetomoveunexpectedly,resultingin
seriouspersonalinjuryordeath.
o Donotuseacellularphonewhenoperatingthemachine.Thismayleadtomistakesinoperationand
maybecauseseriouspersonalinjuryordeath.
o Neverbringanydangerousobjectssuchasflammableorexplosiveitemsintothecab.
UseHandrailsandStepwhenGettingonorOffMachine.
Topreventpersonalinjurycausedbyslippingorfallingoffthemachine,alwaysobservethe
following:
o Alwaysfacethemachineandmaintainatleastthree‐pointcontact(bothfeetandonehand
orbothhandsandonefoot)withthehandrailsandstepstoensurethatyousupport
yourself.
o Beforegettingonandoffthemachine,checkthehandrailsandstepsifthereisanyoil,
grease,ormudonthem.Wipeitoffimmediatelysoasnottoslip.Inaddition,tightenany
looseboltsonthehandrailsandsteps.Ifthehandrailsandstepsaredamagedordeformed,
theyneedtoberepairedimmediately.
o Donotgripthecontrolleversorlockleverwhengettingonoroffthemachine.
o Neverclimbontheenginehoodorcoverswheretherearenonon‐slippads.
o Neverjump‐offorleapfromtheMachine–unlessnecessarytoavoidelectricalshock.
PrecautionstoPreventFire
o Donotbringanyopenflameclosetoflammablesubstancessuchasfuel,oil,coolant,orwindow
washerfluid.Thereisadangerthattheymaycatchfire.
o Donotsmokeoruseanopenflamenearfuelorotherflammablesubstances.
o Shutdowntheenginebeforeaddingfuel.
o Donotleavethemachinewhenaddingfueloroil.
o Tightenallthefuelandoilcapssecurely.
o Becarefulnottospillfuelonoverheatedsurfacesoronpartsoftheelectricalsystem.
o Afteraddingfueloroil,wipeupanyspilledfueloroil.
o Putgreasyragsandothercombustiblematerialsintoasafecontainer.
o Whenwashingpartswithoil,usenon‐flammableoil.Donotusedieselfuelorgasoline.
o Donotweldoruseacuttingtorchtocutanypipesortubesthatcontaincombustibleliquids.
o Determinewell‐ventilatedareasforstoringoilandfuel.Keeptheoilandfuelinthespecifiedplaceand
donotallowunauthorizedpersontoenter.
o Whenperforminggrindingorweldingworkonthemachine,moveanyflammablematerialstoasafe
placebeforestarting.
o Removeanydryleaves,chips,piecesofpaper,dust,oranyothercombustiblematerialsaccumulated
oraffixedaroundtheengineexhaustmanifold,muffler,battery,orcowling.
o Topreventfiresfromspreadingsparksorburningparticlesfromotherfires,removeanycombustible
materialssuchasdryleaves,chips,piecesofpaper,oranyothercombustiblematerialsaccumulated
onthemachineorinsidetheenginecowling.
o Shortcircuitsintheelectricalsystemcancausefires.Checktoseethatallpowercablesandwirings
areingoodcondition.Keepallelectricalconnectionsclean.Barewireorfrayedinsulationcancausea
dangerouselectricalshockandpersonalinjury.
o Keepalltheelectricwiringconnectionscleanandsecurelytightened.
o Checkthewiringeverydayforloosenessordamage.Reconnectanylooseconnectorsorrefasten
wiringclamps.Repairorreplacedamagedwiring.
o Checkthatallthehoseandtubeclamps,guards,andcushionsaresecurelyfixedinposition.Iftheyare
loose,theymayvibrateduringoperationandrubagainstotherparts.Thereisdangerthatthismay
leadtodamagetothehosesandcausehigh‐pressureoiltospurtout,leadingtofireandserious
personalinjury.
Safety
9
Precautionsregardinghighlyheatedexhaustgas
o ThemachineisequippedwithDieselParticulateFilter(hereafterDPF).DPFisadevicetopurifythe
sootintheexhaustgas.Exhaustgastemperaturemayincreaseduringthefiltercleaning/purification
process(regeneration/ReGen).Donotbringanycombustiblematerialclosetotheoutletofthe
exhaustpipe.Beawareofnearbycombustiblematerialsthatmaybeinadvertentlyheatedbyexhaust
gases.(SeeSectionaboutDPFCodes).
o Whenthereisbrush,trees,dryleavesorothercombustiblematternearthejobsite,beawarethatthe
DPFregenerationmaypresentafirehazard.ThesystemcanbesettodisableDPFReGenif
necessary.
Precautionsregardingsensitiveelectricalcomponentsandwelding
o Themachineisequippedmultipleelectroniccontrollersandelectronicallyactuatedhydraulics.
Electricalsurgestothemachinecandamagethesensitiveelectroniccontrols.
o Donotweldontheunitwithoutdisconnectingthebatteries
andallelectroniccontrollers.Locatetheweldgroundingwire
asabsolutelynearaspossibletoweldingpoint.
o ContactSherman+Reillyforinstructionalsupplementregarding
weldingontheunit.
o Electricalcomponentsdamagedbyweldingarenotcovered
underwarranty.
Precautionsregardingcorrosion
Regularlyinspecttheunitforcorrosion.Tohelppreventrustontheunit,itisimportanttoregularlyapplya
corrosioninhibitor/lubricantlikeTC‐11™CorrosionInhibitororequivalenttoexposedmetalaswellas
fairleadrollersandpins.Iftheunitisstoredoutdoors,acorrosioninhibitingproductshouldbereappliedevery
6months.Theproductshouldalsobereappliedifavisualinspectionindicatesthatsurfaceareasareno
longerglossy.Thefrictionbetweentheropesandthesurfaceofthereelandrollerscanacceleratethe
degradationofanycorrosioninhibitingcoating,therefore,thereelandrollersshouldbeexaminedaftereach
usetodetermineifreapplicationwouldbebeneficial.
Precautionsregardingrope,ropeeyes,grips,andswivels.
Allmechanicalcomponentsaresubjecttowear.WorncomponentsdonothavethesameMaximumLoad
Limitratingasdonewcomponents.Thetotalresponsibilityfortheinspection,maintenance,lubrication,and
continueduseisentirelyuptothepurchaser/user.Remember,visualinspectionmaynotbesufficientand
examinationmethodssuchasX‐ray,ultrasonictesting,magneticparticleinspection,dielectricresistanceand
others,mightberequiredtoestablishthepresentintegrityoftheproduct.Externalfactorswillaffectthe
longevityoftheproduct.Thereisnodefinedtimeperiodfortheusefullifeofanyoftheseproducts.
Checktoseethatyourequipmentisbeinginspectedandtestedinaccordancewithallapplicable
governmentalrulesandregulationsandOriginalEquipmentManufacturer(OEM)guidance.Shouldany
productsbecomewornandinneedofrepair,theresponsibilityfortheactualrepairworkwillbebornesolely
bythepartymakingsuchrepairs.ItisrecommendedthattheOEMbecontactedshouldtherebeany
questionswhatsoeverrelatingtoarepair.
ContactinformationfortheOriginalEquipmentManufacturers(OEM)fortheperipheralequipment:grips,
swivels,wire,andrope‐providedwithSherman+Reilly™equipmentisprovidedatthebackofthismanual.
ThiscontactinformationisprovidedasacourtesybySherman+Reillyinanefforttokeependuserswell
informedofthemaintenanceandsafetyrequirementsforthisequipment.Forthelatestinformationonany
ofthisaccessoryequipmentcheckwiththeOriginalEquipmentManufacturer.
Safety
10
Pre‐TowingChecklist
1. ___Makecertaintowvehiclehasthecapacityandratingtotowmachinesafely.
2. ___Inspectpintleeyeforexcessivewear,corrosion,crackedweldsorstructuraldamage.Checkthebolts
holdingthepintleeyeinplace.
3. ___Inspecttowvehiclehitchandensurehitch.
4. ___Makesuretrailerbrakesareoperable.
5. ___Makesuretheunitissafefortowingwithtiresingoodconditionandproperlyinflated.
6. ___Makesuretherearenotools,objects,ortrashitemswhichcouldfalloffduringtransport
7. ___Chockwheelsonbothsidesofthemachine/unittrailer,thenstartmachine/unitengine‐
(SeeOperatorControlsandStart‐UpProcedure).
8. ___Makesuretherightandleftoutriggerjacksarefullyretracted
‐(SeeJackControls).
9. ___Openthetowvehiclehitchandbackvehicleintoposition.Settowvehicleparkingbrake.
10. ___Slowlyretracttrailertonguejacksothatthepintleeyerestscorrectlyinhitchstrikeplate.
11. ___Ensurethehitchissecured.Connectthesafetychains.Thesafetychainsshouldbecrossedandshort
enoughtopreventthetonguefromdiggingintotheground,shouldtheunitunintentionallybecome
disconnected.Thechainsshouldbenolongerthannecessarytoallowslackforturning–crossingthechains
providesdirectionalcontrol.
12. ___Afterthetrailerissecuredtothevehicle,stopthemachine/unitengine,andremovethekeyfromthe
ignitionkeyswitch.
13. ___Connecttheelectricalplugtothetowvehicleandcheck:
a. Clearancelights
b. BrakeLights
c. TurnSignals
d. Brakes
14. ___Removeandstorethewheelchocks.
15. ___Removevinyldrum/ropecoversbeforetransporting.
Note:Thesecoversarenottransportationcoversandshouldbehandledaccordingly.
Safety
11
IntheEventaFireOccurs
MostSherman+Reilly™equipmentcomesstandardwithafireextinguishermountedsomewhereonthe
equipmentforquickaccessbytheoperator.However,shouldafireoccurwithS+Requipment;theoperator
shouldonlyutilizetheprovidedfireextinguisher,iftrainedinitsuse,ifsafetodoso,ifinaccordancewith
employerpolicy,andinthesedescribedsituations:
a. Tosaveyourownlife,ifinjeopardyfromfire.
b. Tosavesomeoneelse’slife,ifinjeopardybecauseofafire‐butonlyifsafetodoso.
c. Toputoutsmallequipmentfirestoavoidfurtherdamagetoequipmentorpreventadangerousexplosion,
butonlyifsafetodoso.
TurnthestartingswitchtoOFFposition,andstoptheengineoruseoneoftheEmergencyStop
buttonstoshutdown.
Usethehandrailsandstepstoescapefromthemachine.
Donotjumpoffthemachine,unlessnecessarytoavoidelectricalshock;thereisthedangeroffalling,
whichcouldcauseseriouspersonalinjury.
Thefumesgeneratedbyafirecontainharmfulelementsthatareunhealthywheninhaled.Donot
breathethefumes.
CAUTION:Operatorsshouldexercisecautionwhenattemptingtoputoutfires,astheprovided
extinguisherisonlyintendedtosuppresssmalllocalizedfires,andisnotintendedtoputoutor“fight”
largescalefires,shouldoneoccur.
Withthepresenceofflammablefluidsandotheroperationalenvironmentfactors,evensmallfirescan
growoutofcontrolquickly‐operatorsmustmaintainawarenessofthesefactors.
Propertrainingmustalsobeprovidedbyemployerbeforeengaginginanyfirefightingefforts.Shoulda
fireoccurwithSherman+Reilly™equipment,theoperatorshouldnotusetheequipmentuntilithasbeen
inspectedforsafetyandapprovedtobereturnedtoservice‐regardlessofthesizeofthefire.
Safety
12
EmergencyStopProcedure
Intheeventofanemergency,theoperatormustbeawareofhowtoshutdownthemachinesoastoavoid
anyadditionalinjuriesorequipmentdamage.Intheseemergencysituations,thelivesoflineman,work
crews,surroundingbystanders,aswellastheoperatormaybecomeatrisk‐dependentupontheseverityof
thesituation.Asanoperatorinthesesituations,thelevelofoperatingknowledgeandproficiencycanbe
tested.Thesefactorsalonemakethisprocedureoneofthemostimportanttoknow.
1. Thefirststepofanemergencyshutdownduringoperationsistode‐energize
thedrivesystem/engineandstopallequipmentrotationandpowerasquickly
aspossible.ThisisdonebypushingoneoftheinstalledEmergencyStop
Buttonslocatedonsidesofthemachineoronthecontrolpanel.Knowthe
locationoftheseE‐stopswitches.
2. IftheEmergencyStopButtonispushedduringoperationsandother
machines/operatorsarebeingutilizedintandemorsyncwithyourmachine,
notifythemasquicklyaspossiblethatanemergencyhasoccurredandadvise
tohaltrotations.
3. Quicklyassesssituationandassistanyinjuredpersonneltogetfreefrom
hazards‐onlyifsafetodoso.
4. Notifyproperauthoritiesandgethelp.
5. Followallemployeremergencyprocedures.
Safety
13
UnauthorizedModifications
Sherman+Reilly™willnotberesponsibleforanypersonalinjuries,productfailures,physicallossor
damage,orimpactstotheenvironmentresultingfrommodificationsmadewithoutwritten
authorizationfromSherman+Reilly™.
AnymodificationsmadewithoutwrittenauthorizationfromSherman+Reilly™cancreatehazards.
Beforemakinganymodifications,consultSherman+Reilly™.
AnymodificationsmadewithoutauthorizationfromSherman+Reilly™willvoidanywrittenor
impliedwarranty.
PrecautionsWhenRunningEngineInsideBuilding
Theengineexhaustgascontainssubstancesthatmaydamageyourhealthandevencausedeath.
Startoroperatetheengineinaplacewherethereisgoodventilation.Iftheengineormachinemust
beoperatedinsideabuildingorunderground,wheretheventilationispoor,takestepstoensurethat
theengineexhaustgasisremovedandthatamplefreshairisbroughtin.
InvestigateandConfirmJobsiteConditions
Onthejobsite,therecanbevarioushiddendangersthatmayleadtoseriouspersonalinjuryordeath.
Beforestartingoperations,alwayscheckthefollowingtoconfirmthatthereisnodangeronthe
jobsite:
Alwaysbecarefulwhenperformingoperationsnearmaterialssuchasshingledroofs,drytimber,dry
leaves,ordrygrassbecausetheyareeasilycombustibleandmaycausefire.
Checktheterrainandconditionofthegroundatthejobsite,anddeterminethesafestmethodof
operation.Donotoperateinadangerousareawherelandslidesorfallingrockmayoccur.
Ifwaterlines,gaslines,orhigh‐voltageelectricallinesmaybeburiedunderthejobsite,contactthe
appropriateauthoritytoidentifytheirlocations,andtakecarenottodamageanyoftheselines.
Inparticular,ifyouneedtooperateonanactiveright‐of‐way,protectpedestrianandcarsby
designatingapersonforjobsitetrafficdutyorbyinstallingfencesaroundthejobsite.
PrecautionsWhenWorkingonLooseGround
Avoidoperatingthemachineneartheedgeofcliffs,bluffs,roadedges,anddeepditches.Theground
maybeweakinsuchareas.Ifthegroundshouldcollapseundertheweightorvibrationofthe
machine,thereisahazardthatthemachinemayfallortipover.Rememberthatthesoilisweakin
theseareas,especiallyafterheavyrain,blasting,orearthquakes.
Whenworkingonembankmentsornearexcavatedditches,thereisahazardthattheweightand
vibrationofthemachinewillcausethesoiltocollapse.Beforestartingoperations,takestepsto
ensurethatthegroundissafeandtopreventthemachinefromrollingoverorfalling.
Safety
14
PositioningtheMachine
Thedriver/operatorshouldpositiontheunitinasuitablelocationwhereitwillbefreefromobstructionsand
clearofanyapparenthazards.Foroverheadpulling,theunitshouldbeapproximatelythreetimes(3X)the
distanceoftheleadblockheight.
Example:Iftheleadblockis40feethigh,itisrecommendedthattheunitbe
positionedapproximately120feetfromthebaseofthepolewheneverpossible.By
allowingthedistancetotheleadblockasspecified,thisreducesthedirectdownward
forcesthatwouldbecreatedother‐wise.Insomesituations,however,itmaynotbe
possibletoachievethesedistances.(seenotebelow).
Theunitshouldbeleveledasmuchaspossible,centeredontheleadblock,andparalleltothelinebeingpulled
priortobeginningoperations.
Theoperatormustchockthetrailerwheelspriortooperationsandanytimethevehicleisparked.All
appropriategrounding,anchoring,andprotectiveequipmentmustbeinstalledandsecuredtomachineprior
tooperations.
WARNING:DONOTOVERSTRESSTHEHITCHANDTRAILERTONGUE.Thetrailerframeisnot
designedtoliftorsupporttheweightofthepullingvehicle.Iftheunitistoremainconnectedtothe
towingvehicle,extremecautionshouldbetakentoassurethatthepintle‐eyehitchdoesnotliftthetowing
vehicleinconjunctionwithlevelingandliftingwiththetrailer’shydraulicjacks.Overloadingthepintle‐eye
hitchconnectionandtrailertonguecancausestructuraldamagetothetrailerframe.Sherman+Reillywill
notberesponsibletodamagetothetrailercausedbyverticalliftingstresscausedbydownwardforceson
thepintleeyeconnection.
CAUTION:Alljacksshouldbeextendedforstabilization,andthemachinemustbeleveledpriorto
conductingoperations.
NOTE:Insomesituations,(i.e.,duetoroughterrain),itmaynotbepossibletoachievesafedistancesfrom
theleadblock.Insuchsituations,operatorsshouldestablishasmuchdistanceaspossiblefromthelead
blockandremainawareoftheincreaseddownforcesduringoperations.
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