Ashland Earthmovers I-180TS2 User manual

Earthmovers
ver. 1011
1115 Rail Drive
P.O. Box 717
Ashland, WI U.S.A.
Toll Free: [phone]
Business: [phone]
Fax: [phone]
wwwww.ashlandind.com
www.scraperdrawbar.com

ASHLAND SCRAPERS 1
Serial Number 1
How to Order Parts 2
Parts - Transport Locks (TS) 155-200 3
Instruction: Operation and Maintenance 4
Safety Guidelines 5
TS Assembly 6
Front Frame Assembly (180) 7
Apron Assembly (180) 8
Bowl & Frame Assembly (180) 9
Bowl & Frame Assembly I-180TS2 11
Assembly - Push Off (180) 12
Assembly - Wheel Rear (180) R.4-13 14
Hitch Assembly - Swivel (#A125224) 15
Apron Cylinder (#A125257) 5" X 13" 17
Lift Cylinder (#A125044) 5 1/2" X 20" 18
Push Off Cylinder (#A125178) 4" X 60" 19
Hydraulic Manifold (#A125174) 21
Hydraulic Valve Ports Assembly 22
Hydraulic Valve Seals 23
Hydraulic Plumbing (I-180TS2) 24
Parts - Hydraulic Plumbing (I-180TS2) Illustration 25
Parts - Hydraulic Plumbing (I-180TS2) Illustration 26
Hydraulic Hoses (I-180TS2) 27
Parts - Hydraulic Hoses (I-180TS2) Illustration 28
Illustration: Hydraulic Schematic: I-180TS2 29
Parts - Nitrogen over Hydraulic Accumulator 30
Decals 31
Decals Illustration (I-180TS2) 32
Grease Locations 180TS2 33
Maintenance Check list 34
Pushing the Earthmover 35
Tire Service 36
Torque Specifications 37
Troubleshooting 38
Warranty Statement 39
Table of Contents
Categorized Listing

AApron Assembly (180) 8
Apron Cylinder (#A125257) 5" X 13" 17
ASHLAND SCRAPERS 1-39
Assembly - Push Off (180) 12
Assembly - Wheel Rear (180) R.4-13 14
BBowl & Frame Assembly (180) 9
Bowl & Frame Assembly I-180TS2 11
DDecals 31
Decals Illustration (I-180TS2) 32
FFront Frame Assembly (180) 7
GGrease Locations 180TS2 33
HHitch Assembly - Swivel (#A125224) 15
How to Order Parts 2
Hydraulic Hoses (I-180TS2) 27
Hydraulic Manifold (#A125174) 21
Hydraulic Plumbing (I-180TS2) 24
Hydraulic Valve Ports Assembly 22
Hydraulic Valve Seals 23
IIllustration: Hydraulic Schematic: I-180TS2 29
Instruction: Operation and Maintenance 4
LLift Cylinder (#A125044) 5 1/2" X 20" 18
MMaintenance Check list 34
PParts - Hydraulic Hoses (I-180TS2) Illustration 28
Parts - Hydraulic Plumbing (I-180TS2) Illustration Front 25
Parts - Hydraulic Plumbing (I-180TS2) 26
Parts - Nitrogen over Hydraulic Accumulator 30
Parts - Transport Locks (TS) 155-200 3
Push Off Cylinder (#A125178) 4" X 60" 19
Pushing the Earthmover 35
SSafety Guidelines 5
Serial Number 1
TTire Service 36
Torque Specifications 37
Troubleshooting 38
TS Assembly 6
W
Warranty Statement 39
Table of Contents
A
lphabetized Listing

ASHLAND SCRAPERS
Serial Number
WELCOME TO OUR NEW CUSTOMERS!
T
hankyou for your purchase of an Ashland scraper and the confidence you have placed in us to
handle your earthmoving projects. Years of research, testing and successful application have
been spent to ensure quality and maximum performance for our customers. Please read and
understand this manual before attempting to attach or operate this scraper. This manual should
always remain with the machine. Be sure and fill out and send in the owners re
g
istration form at
the beginning of this manual, or you may fill out the form on-line by
g
oin
g
to ashlandind.com and
click on “Register your Machine” at the bottom of the page.
SCRAPER ID NUMBER
T
he serial number plate for the scraper is located on the right rear area of the scraper. The
letter and numbers stamped identify the serial number, model number and capacity of the
scraper. Please record this serial number for use in orderin
g
parts, warrantee issues and to trace
your equipment if it is ever stolen.
References to serial number breaks on parts are located in the manual with a reference sequence
of XXXXX-XXXXX. The be
g
innin
g
number records the serial number start of the use of that part.
T
he endin
g
number is the final serial number use of the part within this machine.
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ASHLAND SCRAPERS
How to Order Parts
IMPORTANT
Parts must be ordered through your local authorized ASHLAND dealer.
Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER,
DESCRIPTION and QUANTITY needed.
Unless this is done, we cannot provide prompt service or assure shipment of the correct
parts.
Ashland Industries weldable replacement parts are available to rebuild, modify or update
your scraper to current factory specifications.
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ASHLAND SCRAPERS
Parts - Transport Locks (TS) 155-200
KEY PART DESCRIPTION
2A123309-83 Transport Lock (155TS2-200TS4)
IMPORTANT
Please locate red Transport Links and
remove prior to operation. Retract Lift
Cylinder Circuit, Remove Safety Snap Pin,
Remove link and replace into storage
position as shown in figure 2.
Reinstall Safety Snap Pins.
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ASHLAND SCRAPERS
Instruction: Operation and Maintenance
Thank you for choosing Ashland for your scraper needs. Your Ashland scraper is a durable
p
iece of equipment and with proper care will yield many years of trouble free operation.
However, the life of your scraper can be severely shortened by poor maintenance. You
must follow consistent maintenance practices and use good quality grease and hydraulic oil
(compatible with the power unit’s hydraulic system) to insure the longer, most productive
use from your scraper
Before starting a job, make sure Diggers Hot Line has been contacted and all underground
utilities have been properly located (electric, phone and pipelines). Have a clear
understanding of all local, OSHA and MSHA rules that apply to the job. Beware of your
environment and keep others a safe distance from the machine while familiarizing yourself
with the machine’s controls. The scraper requires a power source with TWO 4-way (double
acting) hydraulic control valves.
Your scraper should be greased at all points where grease fittings are provided. Connect
hydraulic hoses to the tractor and retract lift cylinders to REMOVE TRANSPORT LOCK
PINS. Next, extend and retract all cylinders several times to force out any air from the
hydraulic cylinders and lines. Checkthe oillevels in the tractor hydraulic systemand add to
maintain the proper level. Care should be used when adding oil or when disconnecting
any oil line to keep all dirt out of the oil as dirt is a major factor in the failure of hydraulic
components.
When your scraper is placed into operation, the operator will have to “feel out” the amount
of depth of cut to obtain maximum loading efficiency. This is usually accomplished by
taking a lesser and more uniform cut; however, some soil conditions such as loose sand
may require a “pumping action” obtained by taking successive deep cuts and lifting out of
cut as the tractor begins to lose power or traction.
•After 10 hours work, all bolts should be checked and tightened if necessary.
•Every 10 hours all grease fittings should be lubricated.
•After 50 hours work, all bolts should be rechecked and tightened if necessary.
Check wheel bearings and adjust if necessary.
• After 300 hours work, clean and repack wheel bearings and replace, if
necessary, cutting edges, worn pins, etc.
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ASHLAND SCRAPERS
Safety Guidelines
SAFETY SIGNAL WORDS: Please note the use of signal words such as DANGER,
WARNING, and CAUTION paired with the safety messages on your scraper. The
appropriate signal word for each safety message has been selected using the following
guidelines:
Operator safety is a main concern in designing and developing equipment. Designers and
manufacturers include as many safety features as possible. However, every year many
accidents occur which could have been avoided by extra thought and a more careful
approach to handling equipment. You, the operator, can avoid many accidents by
observing the precautions in this section. To avoid personal injury, study the following
precautions and insist those working with, or for you, follow them.
Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not
readable or are missing. Location of such decals is indicated in this booklet.
Do not attempt to operate this equipment under the influence of drugs or alcohol.
Review the safety instructions in the operator’s manual with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation.
Operators should be responsible adults familiar with machinery and trained in the
equipment’s operations. Do not allow persons to operate or assemble this unit until
they have read this manual and the owner’s manual and have developed a thorough
understanding of the safety precautions and how the scraper works.
•DANGER: Indicates an imminently hazardous situation that, if not avoided, will
result in death or serious injury. This signal word is limited to the most extreme
situations—typically for machine components which, for functional purposes,
cannot be guarded.
•WARNING: Indicates a potentially hazardous situation that, if not avoided,
could result in death or serious injury. For example, hazards that are exposed
when guards are removed. This signal word may also be used to alert against
unsafe practices.
•CAUTION: Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury. This signal word may also be used to alert
against unsafe practices.
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ASHLAND SCRAPERS
TS Assembly
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ASHLAND SCRAPERS
Front Frame Assembly (180)
KEY PART DESCRIPTION SN 180TS2
1A123320 Front Section
2A123320-08 3” ID x 3-1/2” OD x 3” L bronze bushing
3A123456 Trunion mount block
4AFB-00039 "Bolt, 3/4” NC x 5-1/2” long, gr. 8"
5AFW-00002 3/4” lock washer
6A123320-20 Travel Lock
7A125005 Accumulator
8A125009 Mounting brackets
9600119C Hose Holder 22375-XXXXX
10 A125179 Trunion Bushing
11 AFB-00021 Hitch Bolt:1x5-1/2 NC Gr 8
12 AFN-00037 1” NC Locknut
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ASHLAND SCRAPERS
Apron Assembly (180)
KEY PART DESCRIPTION SN 180TS2
1A123322 Apron Model 180
2A125257-35 Bushing 2" ID Ball Swivel 22656-XXXXX
2A125249 Bushing 2" ID Ball Swivel w/Graph. Plugs XXXXX-22655
3A123322-14 "Pin: 2” x 4 1/4” L, (for apron cyl rod end)
4A123358 Flanged Bolt Bushing
5AFB-00079 Bolt: 5/8" X 1 1/2"
6A123321-113 Apron Pivot Pin w/grease zerk
7AFN-00018 1/2” lock nut
8AFB-00012 1/2” Bolt 1/2 X 4 1/2"
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Bowl & Frame Assembly (180)
KEY PART DESCRIPTION
1A123321 Bowl and Frame Assembly 180
2AFB-00094 Flanged Bolt: 3/8" NC X 1" L
3A123369-1L Dirt Shield - Left Side
4A123369-1R Dirt Shield - Right Side
5A125018 Bushing: 2 3/8" OD X 2" ID X 1 1/4"L
6A125103 Left & Right Straight Corner Blade
7A125072 Center Blade, 18" Straight, Reversible
A125072-SER Center Blade, 18" Double Serrated, Reversible
8PB1P-NC-100-0275 Plow Bolt: 1" NC X 2 3/4" L
9AFP-00001 Cotter Pin
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ASHLAND SCRAPERS
Bowl & Frame Assembly (180)
KEY PART DESCRIPTION
10 AFN-00012 Nut: 1" NC
11 A123357 Bank Shaver/Router Bit, Reversible, L & R
12 AFB-00027 Bolt: 3/8 X 1 1/2"
13 AFB-00018 Bolt: 1" NC X 3" L
14 AFB-00109 Bolt: 1 1/4" NF X 9" L
15 AFN-00032 Nut: 1 1/4" NF
16 A123321-65 Axle Mount
17 A123335 Lift Cylinder Pin
18 A23321-09 Main Frame Pin
19 A123358 Flanged Bolt Bushing
20 AFB-00079 Bolt: 5/8" X 1 1/2" L
21 A123321-98 Pins
22 A123321-89 Pin Keeper
23 A123369-13 Dirt Shield Flap
24 A125006 Safety Snap Pin 1/4 X 2 1/4
25 7450 3/8 NC Nut
26 AFW-00010 3/8 Flat Washer
27 A125020 32" Grease Line
28 A125026 3/8 NF Bulkhead Nut
29 A125019 Grease Fitting 1/4 - 28 x 54" L
30 AFB-00122 Bolt: 1 1/4 NF X 10" Gr. 8
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ASHLAND SCRAPERS
Bowl & Frame Assembly I-180TS2
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Assembly - Push Off (180)
KEY PART DESCRIPTION
1A123323 Pushoff Ejector Assembly
2A125023 Grease line, Outside floor roller 48"
3A123323-21 Pin: 1-1/4” x 4-1/8” long
4AFP-00001 Cotter Pin: 1/4" x 3"
5A10163 Bushing: 1-3/4” O.D. x 1-1/4” I.D.
6A10164 Roller
7AFW-00015 Washer
8A123323-24 Roller
9A123323-24B Bushing: 2" ID X 2.5" OD
10 A123323-09 Spacer
11 A123323-23 Pin: Upper Roller 2" x 7 7/8"
12 A123358 Pin Keeper
13 AFB-00079 Bolt: 5/8" X 1 1/2"
14 AFB-00103 1 x 12 Bolt
15 AFW-00019 Wedge Washer
16 A123323-48 Wedge Spacer
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ASHLAND SCRAPERS
Assembly - Push Off (180)
KEY PART DESCRIPTION
17 A123323-35 Bottom Support
18 AFB-00060 Bolt: 3/4” NF x 2” long
19 A123364 Slide Guide Box
20 A123323-36 Top Support
21 8110 5/8 Lock Washer
22 A125022 "Grease line, v-roller 18”"
23 A123364-08 Plastic slide
24 AFN-00009 1 1/4 NF Locknut
25 6684 5/8 x 2 NC gr. 8 Bolts
26 7530 5/8 NC gr. 8 Nuts
27 AFN-00023 JamNut: 3/4” NF
28 AFN-00001 NF Nut Lock 1” NF
29 A125026 Bulk Head Nut
30 A123364-3 Shim Plate
31 AFB-00076 Bolt: 1 1/4" NF X 4"
32 AFB-00075 Bolt: 1 1/4" NF X 5"
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ASHLAND SCRAPERS
Assembly - Wheel Rear (180) R.4-13
KEY PART DESCRIPTION SN 180TS2
1500319 Axle 22609-XXXXX
2500327 Spacer-Bearing 22609-XXXXX
3A125016 Bearing
4A125017 Bearing
5A125229 Nut-22mm 22609-XXXXX
6A125232 Seal 22609-XXXXX
7A125233 Nut-Lock 22609-XXXXX
8A125234 Washer-Lock 22609-XXXXX
9A125235 Ring-Retaining 22609-XXXXX
10 AHS-00148 O-Ring 22609-XXXXX
11 A125237 Stud 22609-XXXXX
12 500318 Rim Shell 25 x 25 22609-XXXXX
13 A12041 Side Ring 25 x 25
14 A12042 Lock Ring 25 x 25
15 A12043 Bead Seat Band
16 A12047 O-Ring 3/8" x 25"
17 500347 Hub 22609-XXXXX
18 14505 Fitting: Grease
19 A125466 Vent: Pressure Relief
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Hitch Assembly - Swivel (#A125224)
KEY PART DESCRIPTION
1A125224 Swivel Hitch: 360 deg. cast
1a A125224-01 Yoke: A-Frame Swivel
2A125224-03 Bracket: 10 Hole
3A125224-04 Pin: Main Vertical
4A125224-05 Spacer Tube
5A125224-07 Bushing
6A125224-08 Seal: O-ring
7A125224-09 Seal: O-ring
8A125224-10 O-ring
9A125224-13 Spacer: 6"
10 A125224-14 Washer: 2 1/2"
11 A125224-15 Nut: Slotted 2 1/2" NC
12 A125224-16 Sleeve: 2" Rubber
13 A125224-17 Cap: For Vertical Pin
14 A125224-18 Pin: Cotter 3/8 X 5"
15 14505 Grease Fitting Straight
16 A125057-02A Bushing
17 AHF-00027 Zerk 45 deg.
18 A123299-08 Pin: Four Ear Drawbar to Hitch 1 1/2" x 15 5/8"L
19 A123299-07 Pin: Two Ear Drawbar to Hitch 1 12" X 12 5/8"L
20 AFN-00014 Nut: 1 1/2" Slotted
21 AFP-00001 1/4" X 3" Cotter Pin
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