Sherman + Reilly PTR-7230 User manual

PTR-7230(S)/7240(S)
Puller Tensioner Reconductorer
Operators Manual
Rev. 0D\ 2015

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 2
Table of Contents
6
Section 1: Introduction
6 Liability
7Terms of Use
8 Section 2: Specifications
8 PTR-7230 General Overview and Key Features
9 PTR-7230 Specification Details
10 PTR-7230S General Overview and Key Features
11 PTR-7230S Specification Details
12 PTR-7240 General Overview and Key Features
13 PTR-7240 Specification Details
14 PTR-7240S General Overview and Key Features
15 PTR-7240S Specification Details
16 Section 3: Safety
16 Hazard Overview
16 Safety Warning Terms
17 General Warnings
18 Operator Safety Precautions
19 Employer Safety Precautions
20 Chemical Safety
22 Section 4: Operation
22 Terms You Need to Know- Long Models
24 Terms You Need to Know- Split Models
26 Under the Hood- PTR-7230/7230S
28 Under the Hood- PTR-7240/7240S
30 Safety Zone Cab
32 Operator Controls- [Operator Console]
34 Master Power Key Switch
34 Engine Power Switch
34 Engine Start Button
34 Emergency Stop Button
35 Pull Mode Selection Button
35 Joystick Control
35 Winter/Summer Mode Switch
35 Maintain Speed/”Cruise” Control Button

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 3
36 ATS/Tension Mode Selection Button
36 Bullwheel Potentiometer
36 Reel Stand Potentiometer
37 System Control Panel
38 Upper Indicator Bar
39 Lower Control Bar
39 Input Overload Settings Screen
41 Meter Counter Reset Button
41 Error Indicator and Function Screen
42 Information Screen
43 Settings Screen/Button
43 Time Settings Screen/Button
44 Data Settings Screen/Button
45 Data Recording Screen
46 Recording Intervals Screen/Button
47 Additional Settings Screen/Button
47 Service Menu
47 Client Menu
48 Input Cable/Rope Diameter Screen
50 USB Interface
53 Exterior Work Lighting Power Switch
53 Engine Diagnostics Port
53 Windshield Wiper Control Knob
53 Interior Dome Light
54 Hydraulic Control Switches
54 Enable Jacks Switch
54 Jack Controls
56 Drum Roller Control
57 Levelwind
58 Integral Reel Stand/RC3000X
60 Reel Stand Hydraulics
61 External Reel Stand
63 Quick Start Guide
66 Overhead Pulling Swivels and Cable Connections
67 Towing and Road Safety
69 Positioning the Machine
70 Start-Up/Set-Up Procedure
77 Pull Mode
81 Tension Mode
83 Shutdown Procedure
84 Emergency Stop Procedure
86 Section 5: Troubleshooting
86 Quick Tips
87 General Faults

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 4
87 Engine Error Codes
89 Machine Control Error Codes
92 Section 6: Maintenance
92 Safety and Reliability Disclaimer
93 Safety
93 Safety Warning Terms
94 General Care and Inspections Instructions
94 Cleaning
94 Fault and Malfunction Detection
95 Hydraulic System
96 Hydraulic System/Hose Inspection
97 Checking Hydraulic Fluid
97 Adding Hydraulic Fluid
98 Replacing Hydraulic Fluid and Filter
100 Hydraulic Hose Replacement
101 Drive Assembly
101 Drive Motors
102 Bullwheels
102 Checking/Adding Bullwheel Gear Oil
104 Changing Bullwheel Gear Oil
104 Greasing Bullwheel Bearings
105 Integral Reel Stand/RC3000X
105 Greasing Reel Shaft Bearings
105 Greasing Reel Shaft Gear
105 Lubricating the Levelwind
106 Checking/Adding Reel Stand Gear Oil
106 Changing Reel Stand Gear Oil
107 Greasing Manual Reel Brake Crank Bearing
107 RC3000X Hydraulic Power Pack
108 Hydraulic Power Engine
109 Arctic Kit
110 Safe-Zone Cab™
110 Inspection of Operators Chair
110 Climate Control System
111 Trailer Assembly
111 Brakes
111 Towing
112 Tires
112 Wheels
113 Axle Drum Oil
114 Trailer Lighting
115 Lighting Replacement
116 Electrical Equipment
117 Pre-Operation Inspection Checklist

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 5
120 Post-Operation Inspection Checklist
122 Preventive Maintenance Schedule
125 Torque Ratings for Machine Fasteners
127 Lubrication Chart
128 Section 7: Service & Repair
128 Equipment Information
128 Major Fault Issues
128 When to send for Service or Repair?
130 Section 8: Parts
130 Sherman + Reilly Accessories
130 Miscellaneous Replacement Parts
Appendix A: Manufacturer Manuals
DEUTZ TCD 2013 L06 2V Engine Manual
Caterpillar C9 Engine Manual
Webasto Arctic Kit Timer
Appendix B: Manufacturer Manuals
Honda GX390 Engine Manual
Trailer Axle Manual
Ridewell Trailer Suspension Manual

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 6
1
Introduction
Liability
Publication of this manual and the safety precautions in it does not in any way represent an all-
inclusive list. It is the operator’s responsibility to make sure the machine is operated in
accordance with all state and local safety requirements and codes, including all applicable
OSHA- (Occupational Safety and Health Administration) and EPA- (Environmental Protection
Agency) regulations, as well as ANSI- (American National Standards Institute) accredited
standards.
Should a problem or unsafe condition arise, shut the machine down using the normal shut-
down procedure. In the event of an emergency, use the emergency stop procedure described
on page 84 of this manual, and then notify the proper authorities or follow your employer’s
prescribed procedure for an emergency situation.
Sherman+Reilly strongly recommends that only persons who have a full understanding of the
provided manual and who are competent in the use of overhead line pulling and tensioning
machines; to include all applicable laws, regulations, and safety standards, be allowed to
operate this machine. There are significant hazards inherent to the use of this machine;
therefore, all operators should be educated on all functions, procedures, and safety measures
outlined in this manual prior to their use or maintenance of this machine.

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 7
Introduction
Terms of Use
It is very important to all of us at Sherman+Reilly that every machine is operated in a safe
manner. We have taken every precaution to guard against the possibility of an accident. To
properly and safely operate this machine, it is necessary that operators and maintenance
personnel read and understand the information in this manual, to include appendixes and
other provided materials.
Anyone working around the machine should also, at a minimum, read the safety precautions
listed in this manual. Be aware of each warning and precaution, as they are designed to help
protect against injury. Taking unnecessary risks and ignoring warnings is usually the primary
cause of personal injury and fatal accidents in the workplace. If you have questions regarding
any operational steps or the safety of a procedure listed in this manual, contact Sherman+Reilly
at 1-800-251-7780 or by email at [email protected].
The Sherman+Reilly PTR-Series Puller/Tensioner/Reconductorer are diesel engine powered,
hydraulically actuated machines. This machine has variable speed and line tension controls;
however, if pulling multiple conductors using a running board, the total line tension applied
from all conductors must not exceed the pulling capacity of the machine.
This manual was prepared to help the operator use and service the machine in a safe manner.
Responsibility for safety during operation and service rests with the person(s) performing the
work. Being alert of surroundings and observing all safety precautions, including OSHA, EPA,
and all rating requirements and standards is a must to help reduce the possibility of an
accident. This manual is of no value if the operator does not read and understand the
instructions and precautions- before starting or trying to operate the machine. The operator
must be aware of the machine’s capacities and limitations. It is the operator’s responsibility to
watch for situations and conditions which could affect the normal performance of the machine
and the safety of the operating/work environment.

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 8
2
Specifications
PTR-7230
General Overview
The Sherman+Reilly™ Revolution Series PTR-7230 is a puller/tensioner/reconductorer in a single unit
deliv-ering 30,000 lbs. of pulling force and tensions up to 25,000 lbs. With a maximum speed of 4
mph, the 72 inch bullwheels provide constant tension and can handle transmission-class conductors.
The PTR-7230 features a fully electronic, integrated control system for precision application of force to
conductors, and an integrated drum for steel hardline; no separate reel trailer is required.
This machine also allows for synchronized integration of external reel stands. The PTR-7230’s heavy-
duty 5th wheel trailer off ers excellent ground clearance for tackling very rugged terrain. The addition
of a pow-erful 7.1 liter, 268 HP, 6-cylinder diesel engine supplies plenty of power for the large and long
pulls. The operator controls employ PLC machine control with CAN-bus technology, and uses a
removable/replace-able memory card to store all relevant stringing data. The onboard computer
system allows for self-diag-nostics of all hydraulic circuits with results shown on a large color display.
The PTR-7230 features a Safe-Zone™ Cab providing ultimate safety and comfort for the operator. The
Safe-Zone™ Cab employs a poly carbonate front window for maximum visibility while providing
superior protection against impact. The cab includes climate control, a fully adjustable ergonomic
seat, and all required electronic controls and gauges. The Safe-Zone™ Cab is designed to reduce
operator fatigue, and provide an “off -ground” envelope for greatly reducing the risk of “touch
potential” in energized environ-ments.
Key Features
Fully Hydraulic/Direct Drive System
Puller/Tensioner/Reconductor in a single unit.
Safe-Zone™ Cab- Fully Enclosed, w/Climate
Control
72” Bullwheels- Hydraulically Driven
84 in. Rope Reel with Optional 25,000 ft.
(Max)
Unitrex ™ Synthetic Rope
Horizontal Automatic Levelwind/Fairlead
Centralized Engine Controls- CAN-bus
technology
Digital Controls and Self Diagnostics

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 9
Specifications
Specifications Details: PTR-7230
(Dimensions, weights, and capacities listed are approximate. All specifications are subject to change without notice.)
Maximum Pulling Capacity 30,000 lbs.
Maximum Tensioning Capacity 25,000 lbs.
Maximum Line Speed Pulling: 4 mph. @ 16,000 lbs. / 2.3 mph @ 30,000 lbs.
Maximum Reconductor Reel Size 112 in. Diameter / 60 in. Width / Contact S+R for Total Weight w/Conductor
Rope Reel Dimensions 84 in. Diameter / 60 in. Width / 3,832 lbs. Weight (Empty)
(Opt.) 112 in. Diameter / 60 in. Width / 5,173 lbs. Weight (Empty)
Rope Reel Capacities .84 in. dia. Unitrex™ / 25,000 ft. on 84 in. Reel / 5,750 lbs. Rope Weight
Hardline Capacity (Maximum) 20 mm. dia. Anti-Twist Steel Cable / 24,250 ft. on 84 in. Reel / 29,102 lbs Total Weight
Bullwheels (2) 72 in. / 8 Groove
Bullwheel Linings 1 3⁄16 in. Groove Radius / Molded Neoprene / Replaceable
Drive System Direct Drive: hydraulic motor, bullwheel
Drive System Engine Turbocharged, diesel, 268 HP, water-cooled
Fuel Capacity 35 U.S. gallon
Hydraulic Fluid ISO Grade 32
Hydraulic Reservoir 20 U.S. gallon
Hydraulic Fluid Filtration (3) 25 microns, two in tank return  lters, one pump  lter
Tensioning Brake Hydraulic-applied, automatically controlled- per operator settings
Fail-Safe Brake Spring-applied- released by hydraulic pressure
Fairlead Rollers / Levelwind Single, hydraulically driven, automatically controlled, remotely adjustable
Levelwind Hydraulically driven, automatically controlled
Operator’s Safety Enclosure Safe-Zone™ Cab, fully enclosed, dual door, climate controlled
Frame Construction Steel, continuous-weld
Length (Overall, Nom.) 48 ft.
Width (Overall, Nom.) 8 ft., 6 in.
Height (Overall, Nom.) 12 ft., 2 in.
Weight (With Rope, Nom.) Contact S+R
GVWR 63,391 lbs.
Suspension Air Ride
Axle Con guration Tandem
Wheel Con guration and Tires Dual 275/70R 22.5
Brakes (Trailer) Air
Towing Attachment 5th Wheel, 2 in. king pin
Rear (R/L) Jacks (2) Hydraulic, with shoe
Front/Nose Jack (2) Hydraulic, vertical cylinder type, with shoe
Electrical System Split 12/24 VDC
Battery (2) 12 V, 720 CCA, BCI group 93
Lights / Navigation 12 V, LED, U.S. DOT-approved
Tie Downs (2) 1 in. dia. steel D-Rings
Rope Tie-O s (2) 1 in. dia. steel D-Rings
Grounding (6) ¾ in. dia. copper-clad steel loops
Wheel Chocks Standard
Fire Extinguisher ABC
Color S+R White

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 10
Specifications
PTR-7230S [Split Model] General Overview
The Sherman+Reilly™ Revolution Series PTR-7230S- (Split Model) is a bullwheel puller/tensioner/
reconductorer in a paired unit, delivering up to 30,000 lbs. of pulling force and tensions up to 25,000
lbs. With a maximum speed of 4 mph, this Revolution Series PTR’s 72 inch bullwheels provide
constant tension and can handle transmission-class conductors.
The PTR-7230S features a fully-electronic, integrated control system for precision application of force
to con-ductors. This split model PTR comes with a separated reel carrying trailer that includes a
pulling drum designed for synthetic rope or steel hardline. Having a separate reel carrying trailer
provides a reduced equipment foot-print for storage purposes, as well as minimizing operating space
in the fi eld. The PTR is also equipped with an automatic levelwind and an optional reconductoring
reel that can be used in place of the provided rope drum. Additionally, the usage of the reel carrying
trailer can be bypassed altogether for use of external conductor reel stands - all under system control.
The PTR-7230S offers either a heavy-duty 5th wheel king pin hitch or a pintle eye hitch option for
maximum vehicle towing compatibility, providing excellent ground clearance that can handle very
rugged terrain. Also included are a powerful 7.1 liter, 268 HP 6-cylinder diesel engine, PLC machine
control with CAN-bus technol-ogy, a removable/replaceable USB memory card interface for recording
and storage of all relevant stringing data, and complete system self-diagnostics for all hydraulic
circuits shown on the large color display.
The PTR-7230S features a Safe-Zone™ Cab providing ultimate safety and comfort for the operator. The
Safe-Zone™ Cab employs a polycarbonate front window for maximum visibility while providing
superior protection against impact. The cab includes climate control, a fully adjustable ergonomic
seat, and all required electronic controls and gauges. The Safe-Zone™ Cab is designed to reduce
operator fatigue, and provide an “off -ground” envelope for greatly reducing the risk of “touch
potential” in energized environments.
Key Features
Fully Hydraulic/Direct Drive System
Puller/Tensioner/Reconductor in a single unit.
Safe-Zone™ Cab- Fully Enclosed, w/Climate Control
72” Bullwheels- Hydraulically Driven
84 in. Rope Reel with Optional 25,000 ft. (Max)
Unitrex ™ Synthetic Rope
Horizontal Automatic Levelwind/Fairlead
Centralized Engine Controls- CAN-bus technology
Digital Controls and Self Diagnostics

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 11
Specifications
Specifications Details: PTR-7230S [Split Model]
(Dimensions, weights, and capacities listed are approximate. All specifications are subject to change without notice.)
Maximum Pulling Capacity 30,000 lbs.
Maximum Tensioning Capacity 25,000 lbs.
Maximum Line Speed Pulling: 4 mph. @ 16,000 lbs. / 2.3 mph @ 30,000 lbs.
Maximum Reconductor Reel
Size
112 in. Diameter / 60 in. Width / Contact S+R for Total Weight w/Conductor
Rope Reel Dimensions 84 in. Diameter / 60 in. Width / 3,882 lbs. Weight (Empty)
(Opt.) 112 in. Diameter / 60 in. Width / 5,224 lbs. Weight (Empty)
Rope Reel Capacities .84 in. dia. Unitrex™ / 25,000 ft. on 84 in. Reel / 5,750 lbs. Rope Weight
Hardline Capacity (Maximum) 20 mm. dia. Anti-Twist Steel Cable / 24,250 ft. on 84 in. Reel / 29,102 lbs Total Weight
Bullwheels (2) 72 in. / 8 Groove
Bullwheel Linings 1 3⁄16 in. Groove Radius / Molded Neoprene / Replaceable
Drive System Direct Drive: hydraulic motor, bullwheel
Drive System Engine Turbocharged, diesel, 268 HP, water-cooled
Fuel Capacity 35 U.S. gallon
Hydraulic Fluid ISO Grade 32
Hydraulic Reservoir 20 U.S. gallon
Hydraulic Fluid Filtration (3) 25 microns, two in tank return lters, one pump lter
Tensioning Brake Hydraulic-applied, automatically controlled- per operator settings
Fail-Safe Brake Spring-applied- released by hydraulic pressure
Fairlead Rollers / Levelwind Single, hydraulically driven, automatically controlled, remotely adjustable
Levelwind Hydraulically driven, automatically controlled
Operator’s Safety Enclosure Safe-Zone™ Cab, fully enclosed, dual door, climate controlled
Rear (R/L) Jacks (2) Hydraulic, with shoe
Front/Nose Jack (4) Hydraulic, vertical cylinder type, with shoe
Electrical System Split 12/24 VDC
Battery (2) 12 V, 720 CCA, BCI group 93
Lights / Navigation 12 V, LED, U.S. DOT-approved
Wheel Chocks (4) Standard, 2 per trailer
Fire Extinguisher (2) ABC, one per trailer
Color S+R White
Frame Construction Steel, continuous-weld
Reel Trailer Jack Power 13 HP Engine, hydraulic pump/reservoir
PTR-7230S 5th Wheel PTR-7230S Pintle Eye RC3000X Reel Trailer RC2500X Reel Trailer
Length (Overall, Nom.) 34 ft., 6 in. 30 ft., 9 in. 23 ft. 21 ft., 10 in.
Width (Overall, Nom.) 8 ft., 6 in. 8 ft., 6 in. 8 ft., 6 in. 8 ft., 6 in.
Height (Overall, Nom.) 12 ft., 4 in. 11 ft. 9 ft., 10 in. 12 ft., 4 in.
Weight (Nom.) Contact S+R Contact S+R Contact S+R (With Rope) Contact S+R
GVWR Contact S+R 40,000 lbs. 58,527 lbs. 40,000 lbs.
Suspension Air Ride Air Ride Air Ride Air Ride
Axle Con guration Tandem Tandem Tandem Tandem
Wheel Con guration and Tires Dual 275/70R 22.5 Dual 275/70R 22.5 Dual 275/70R 22.5 Dual 275/70R 22.5
Brakes (Trailer) Air Air Air Air
Towing Attachment*5th Wheel 2 in. king pin 3 in. pintle eye 5th Wheel, 2 in. king pin 3 in. pintle eye
Tie Downs (4) (2) 1 in. dia. steel D-Rings (2) 1 in. dia. steel D-Rings (2) 1 in. dia. steel D-Rings (2) 1 in. dia. steel D-Rings
Rope Tie-O s (5) (2) 1 in. dia. steel D-Rings (2) 1 in. dia. steel D-Rings (3) 1 in. dia. steel D-Rings (2) 1 in. dia. steel D-Rings
Grounding (8) (4) ¾ in. dia. copper-clad
steel loops
(4) ¾ in. dia. copper-clad
steel loops
(4) ¾ in. dia. copper-clad
steel loops
(4) ¾ in. dia. copper-clad
steel loops
*Speci cations may alter for pintle eye trailer confi gurations. Contact Sherman + Reilly for more information.

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 12
Specifications
PTR-7240 General Overview
The Sherman+Reilly™ Revolution Series PTR-7240 is a puller/tensioner/reconductorer in a single unit
deliv-ering 40,000 lbs. of pulling force and tensions up to 25,000 lbs. With a maximum speed of 4 mph,
the 72” bullwheels provide constant tension and handles transmission-class conductors. The PTR-7240
features a fully electronic, integrated control system for precision application of force to conductors, and
an integrat-ed drum for steel hardline; no separate reel trailer is required.
This machine also allows for synchronized integration of external reel stands. The PTR-7240’s heavy-
duty 5th wheel trailer off ers excellent ground clearance for tackling very rugged terrain. The addition of
a powerful Caterpillar C9 industrial diesel engine supplies plenty of power for the large and long pulls.
The op-erator controls employ PLC machine control with CAN-bus technology, and uses a removable/
replaceable memory card to store all relevant stringing data. The onboard computer system allows for
self-diagnostics of all hydraulic circuits with results shown on a large color display.
The PTR-7240 features a Safe-Zone™ Cab providing ultimate safety and comfort for the operator. The
Safe-Zone™ Cab employs a polycarbonate front window for maximum visibility while providing superior
protection against impact. The cab includes climate control, a fully adjustable ergonomic seat, and all
required electronic controls and gauges. The Safe-Zone™ Cab is designed to reduce operator fatigue,
and provide an “off -ground” envelope for greatly reducing the risk of “touch potential” in energized
environ-ments.
Key Features
Fully Hydraulic/Direct Drive System
Puller/Tensioner/Reconductor in a single unit.
Safe-Zone™ Cab- Fully Enclosed, w/Climate Control
72” Bullwheels- Hydraulically Driven
112 in. Rope Reel with Optional 30,000 ft.
(Max)
Unitrex ™ Synthetic Rope
Horizontal Automatic Levelwind/Fairlead
Centralized Engine Controls- CAN-bus technology
Digital Controls and Self Diagnostics

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 13
Specifications
Specifications Details: PTR-7240
(Dimensions, weights, and capacities listed are approximate. All specifications are subject to change without notice.)
Maximum Pulling Capacity 40,000 lbs.
Maximum Tensioning Capacity 25,000 lbs.
Maximum Line Speed Pulling: 4 mph. @ 16,000 lbs. / 2.3 mph @ 30,000 lbs.
Maximum Reconductor Reel Size 112 in. Diameter / 60 in. Width / Contact S+R for Total Weight w/Conductor
Rope Reel Dimensions 112 in. Diameter / 60 in. Width / 5,224 lbs. Weight (Empty)
Rope Reel Capacities 1.15 in. dia. Unitrex™ / 30,000 ft. on 112 in. Reel / 11,880 lbs. Rope Weight
Hardline Capacity (Maximum) 24 mm. dia. Anti-Twist Steel Cable / 20,646 ft. on 112 in. Reel / 29,999 lbs Total Weight
Bullwheels (2) 72 in. / 8 Groove
Bullwheel Linings 1 ⁄ in. Groove Radius / Molded Neoprene / Replaceable
Drive System Direct Drive: hydraulic motor, bullwheel
Drive System Engine Turbocharged, diesel, 268 HP, water-cooled
Fuel Capacity 35 U.S. gallon
Hydraulic Fluid ISO Grade 32
Hydraulic Reservoir 20 U.S. gallon
Hydraulic Fluid Filtration (3) 25 microns, two in tank return lters, one pump lter
Tensioning Brake Hydraulic-applied, automatically controlled- per operator settings
Fail-Safe Brake Spring-applied- released by hydraulic pressure
Fairlead Rollers / Levelwind Single, hydraulically driven, automatically controlled, remotely adjustable
Levelwind Hydraulically driven, automatically controlled
Operator’s Safety Enclosure Safe-Zone™ Cab, fully enclosed, dual door, climate controlled
Frame Construction Steel, continuous-weld
Length (Overall, Nom.) 48 ft.
Width (Overall, Nom.) 8 ft., 6 in.
Height (Overall, Nom.) 12 ft., 2 in.
Weight (With Rope, Nom.) Contact S+R
GVWR Contact S+R
Suspension Air Ride
Axle Conguration Tandem
Wheel Conguration and Tires Dual 275/70R 22.5
Brakes (Trailer) Air
Towing Attachment 5th Wheel, 2 in. king pin
Rear (R/L) Jacks (2) Hydraulic, with shoe
Front/Nose Jack (2) Hydraulic, vertical cylinder type, with shoe
Electrical System Split 12/24 VDC
Battery (2) 12 V, 720 CCA, BCI group 93
Lights / Navigation 12 V, LED, U.S. DOT-approved
Tie Downs (2) 1 in. dia. steel D-Rings
Rope Tie-Os (2) 1 in. dia. steel D-Rings
Grounding (6) ¾ in. dia. copper-clad steel loops
Wheel Chocks Standard
Fire Extinguisher ABC
Color S+R White

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 14
Specifications
PTR-7240S [Split Model] General Overview
The Sherman+Reilly™ Revolution Series PTR-7240S- (Split Model) is a bullwheel puller/tensioner/
reconductorer in a paired unit, delivering up to 40,000 lbs. of pulling force and tensions up to 25,000 lbs.
With a maximum speed of 4 mph, this Revolution Series PTR’s 72” bullwheels provide constant tension
and can handle transmis-sion class conductors.
The PTR-7240S features a fully-electronic, integrated control system for precision application of force to
con-ductors. This split model PTR comes with a separated reel carrying trailer that includes a pulling
drum designed for synthetic rope or steel hardline. Having a separate reel carrying trailer provides a
reduced equipment foot-print for storage purposes, as well as minimizing operating space in the fi eld.
The PTR is also equipped with an automatic levelwind and an optional reconductoring reel that can be
used in place of the provided rope drum. Additionally, the usage of the reel carrying trailer can be
bypassed altogether for use of external conductor reel stands - all under system control.
The PTR-7240S is mounted on a heavy-duty 5th wheel trailer, off ering excellent ground clearance that
can handle very rugged terrain. Also included are a powerful Caterpillar C9 industrial diesel engine, PLC
machine control with CAN-bus technology, a removable/replaceable USB memory card interface for
recording and stor-age of all relevant stringing data, and complete system self-diagnostics for all
hydraulic circuits shown on the large color display.
The PTR-7240S features a Safe-Zone™ Cab providing ultimate safety and comfort for the operator. The
Safe-Zone™ Cab employs a polycarbonate front window for maximum visibility while providing superior
protection against impact. The cab includes climate control, a fully adjustable ergonomic seat, and all
required electronic controls and gauges. The Safe-Zone™ Cab is designed to reduce operator fatigue,
and provide an “off -ground” envelope for greatly reducing the risk of “touch potential” in energized
environments.
Key Features
Fully Hydraulic/Direct Drive System
Puller/Tensioner/Reconductor in a Split Unit
Safe-Zone™ Cab- Fully Enclosed, w/Climate Control
72” Bullwheels- Hydraulically Driven
112 in. Rope Reel with Optional 30,000 ft.
(Max)
Unitrex ™ Synthetic Rope
Horizontal Automatic Levelwind/Fairlead
Centralized Engine Controls- CAN-bus technology
Digital Controls and Self Diagnostics

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 15
Specifications
Specifications Details: PTR-7240S [Split Model]
(Dimensions, weights, and capacities listed are approximate. All specifications are subject to change without notice.)
Maximum Pulling Capacity 40,000 lbs.
Maximum Tensioning Capacity 25,000 lbs.
Maximum Line Speed Pulling: 4 mph. @ 16,000 lbs. / 2.3 mph @ 30,000 lbs.
Maximum Reconductor Reel Size 112 in. Diameter / 60 in. Width / Contact S+R for Total Weight w/Conductor
Rope Reel Dimensions 112 in. Diameter / 60 in. Width / 5,224 lbs. Weight (Empty)
Rope Reel Capacities 1.15 in. dia. Unitrex™ / 30,000 ft. on 112 in. Reel / 11,880 lbs. Rope Weight
Hardline Capacity (Maximum) 24 mm. dia. Anti-Twist Steel Cable / 20,646 ft. on 112 in. Reel / 29,999 lbs Total Weight
Bullwheels (2) 72 in. / 8 Groove
Bullwheel Linings 1 / in. Groove Radius / Molded Neoprene / Replaceable
Drive System Direct Drive: hydraulic motor, bullwheel
Drive System Engine Turbocharged, diesel, 268 HP, water-cooled
Fuel Capacity 35 U.S. gallon
Hydraulic Fluid ISO Grade 32
Hydraulic Reservoir 20 U.S. gallon
Hydraulic Fluid Filtration (3) 25 microns, two in tank return lters, one pump lter
Tensioning Brake Hydraulic-applied, automatically controlled- per operator settings
Fail-Safe Brake Spring-applied- released by hydraulic pressure
Fairlead Rollers / Levelwind Single, hydraulically driven, automatically controlled, remotely adjustable
Levelwind Hydraulically driven, automatically controlled
Operator’s Safety Enclosure Safe-Zone™ Cab, fully enclosed, dual door, climate controlled
Rear (R/L) Jacks (2) Hydraulic, with shoe
Front/Nose Jack (4) Hydraulic, vertical cylinder type, with shoe
Electrical System Split 12/24 VDC
Battery (2) 12 V, 720 CCA, BCI group 93
Lights / Navigation 12 V, LED, U.S. DOT-approved
Wheel Chocks (4) Standard, 2 per trailer
Fire Extinguisher (2) ABC, one per trailer
Color S+R White
Frame Construction Steel, continuous-weld
Reel Trailer Jack Power 13 HP Engine, hydraulic pump/reservoir
PTR-7240 Split Trailer RC3000X Reel Trailer
Length (Overall, Nom.) 34 ft., 6 in. 23 ft.
Width (Overall, Nom.) 8 ft., 6 in. 8 ft., 6 in.
Height (Overall, Nom.) 12 ft., 4 in. 9 ft., 10 in.
Weight (Nom.) Contact S+R Contact S+R (With Rope)
GVWR Contact S+R 58,527 lbs.
Suspension Air Ride Air Ride
Axle Conguration Tandem Tandem
Wheel Conguration and Tires Dual 275/70R 22.5 Dual 275/70R 22.5
Brakes (Trailer) Air Air
Towing Attachment 5th Wheel, 2 in. king pin 5th Wheel, 2 in. king pin
Tie Downs (4) (2) 1 in. dia. steel D-Rings (2) 1 in. dia. steel D-Rings
Rope Tie-Os (5) (2) 1 in. dia. steel D-Rings (3) 1 in. dia. steel D-Rings
Grounding (8) (4) ¾ in. dia. copper-clad steel loops (4) ¾ in. dia. copper-clad steel loops

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 16
3
Safety
Hazard Overview
Please pay attention to all safety warning labels and information placards posted on the machine,
components, and trailer assembly. These labels and placards are provided to assist in identifying
areas containing potential hazards while also providing information regarding equipment
specification and limitations. Please see below for examples:
Warning Terms: Are signal words in this manual that call the operator’s attention to safety concerns.
The word DANGER indicates the
information relates to a specific
immediate hazard which, if disregarded,
will result in severe personal injury or
death.
The word WARNING indicates the
information relates to a specific
immediate hazard or unsafe practice
which, if disregarded, could result in
personal injur
y
or death.
The word CAUTION indicates the
information pertains to a potential
hazard or unsafe practice which, if
disregarded, may result in minor
personal injury or equipment damage.
The word NOTE indicates the
information is important to the correct
operation or maintenance of the
machine.

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 17
Safety
General Warnings
WARNING: Ear protection should be
worn when operating machines with
operator ear noise levels above 85dB.
WARNING: California Proposition 65:
Engine exhaust, some of its elements, and
certain vehicle components contain or
emit chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
WARNING: To prevent serious injury
from hot and high pressure oil, never use
your hands to check for oil leaks; use
paper or cardboard. Hydraulic fluid
escaping under pressure can have
sufficient force to penetrate skin. If fluid
is injected into the skin, it must be
surgically removed within a few hours by
a doctor familiar with this form of injury,
otherwise gangrene may develop.
WARNING: Batteries produce explosive
gases, contain corrosive acid, and supply
levels of electrical current high enough to
cause burns.
WARNING: This machine must not be
used as a winch for pulling another
vehicle. For trailer models: this trailer
must not be modified to allow towing of
another trailer behind and in tandem
with this trailer.

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 18
Safety
Operator Safety Precautions
 Do not place any part of the body into a
potential pinch point. The machine must be
turned off and locked out in accordance with
OSHA regulations before attempting to correct a
problem, work on the machine, or perform
preventive maintenance.
 Do not attempt to operate any Sherman+Reilly
equipment without proper instruction,
including reading and understanding the
provided manual.
 Obey and enforce all warnings including OSHA
requirements and ANSI standards.
 Never allow anyone to ride on the unit while it is
being towed.
 Always wear proper safety equipment as
required by employer.
 Never bypass safety switches or operate
equipment with faulty safety devices.
 Be sure all guards and access covers are in place
and secured when the machine is being
operated.
 Be aware of people in the work area who may be
at risk during operation.
 Know all emergency shutdown procedures.
 Do not obstruct controls or fire extinguisher and
make sure fire extinguisher is fully charged.
 Never operate equipment while under the
influence of any substance which could impair
ability or judgment.
 Do not operate equipment if work ability is
impaired by fatigue, illness, or other causes.
 Always use employer approved grounding
procedures when operating the machine.
 Never use hands to check for hydraulic system
leaks. Hydraulic fluid escaping under pressure
can cause personal injury.
 Avoid contact with pumps, cylinders, hoses,
engine components, and exhaust system.
 Do not refuel unit while the engine is running or
hot.
 Keep all body parts, to include head and limbs,
away from all moving parts.
 Refer to engine manufacturer’s manual for all
additional safety precautions which relate to
engine operation and service.
 Know location and function of all controls,
gauges, instruments, and protective devices.
 Never use unit to tow or winch another vehicle.
 Never use controls or hoses for hand holds.
 Do not exceed unit specifications and
limitations, to include weight.
 Know where to get
help in the event of an
emergency or injury.
 When towing this machine/unit trailer, the driver
should use caution and adjust speed based on
road, weather, and terrain conditions, as well as
applicable laws and speed limits.
 Do not make physical contact with rope or cable
as it enters or leaves the machine or drum.
 To prevent the possibility of electrocution, do
not enter or leave the unit while it is operating or
allow anyone to touch or lean on the machine
when in use.

S+R Revolution Series PTR-7230(S) / PTR-7240(S) Puller Tensioner Reconductorer 19
Safety
Employer Safety Precautions
This guideline is intended to assist
owners/employers to ensure equipment is
serviced and operated in a safe manner. Each
job site may have additional situations and
conditions which need consideration.
Monitor the operators to be sure they observe
and practice safety procedures and operate the
support equipment as outlined in this manual.
Establish a regular inspection program which
includes malfunction reports, inspection, and
service records. This inspection should cover
the machine condition, adjustment, and ensure
all safeguards are in place and functional.
Additionally, all pre/post-operation
inspections should be conducted at prescribed
intervals.
Make sure that any malfunction or breakdown
affecting the safe operation of the equipment
is properly corrected or repaired before
returning the machine to service.
The employer shall provide training and
instruction in chemical safety and safe
methods of work before assigning workers to
operate, service, or repair the machine and
equipment. A record of training dates,
employee names, and level of training shall be
maintained. Only persons who have a full
understanding of the provided manual-
(provided in English only) , and who are competent in
the use of overhead pulling and tensioning
machines; to include all applicable laws,
regulations, and safety standards, should be
allowed to operate this machine. There are
significant hazards inherent to the use of this
machine, therefore all operators should be
educated on all functions, procedures, and
safety measures outlined in this manual- prior
to their use or maintenance of this machine.
Employer shall utilize a lock-out/tag-out
procedure which complies with OSHA
Standard, Part 1910.147, Title 29 of the Code of
Federal Regulations. This procedure must
include control of all keys.
The employer will specifically inspect all safety
equipment and protective devices on the
equipment to ensure they are not bypassed or
disabled. Operation of equipment will not be
permitted unless all safety devices are in place
and functional. The employer shall meet all
appropriate information dissemination and
protection requirements for the workers.