Graco ExactaBlend AGP User manual

332453A
EN
Kit Instructions
ExactaBlend™AGP Advanced Glazing Proportioner
Accessory Kits
For dispensing two component silicone and polysulfide materials.
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for maximum working pressure
and model information.
Important Safety Instructions
Read all warnings and instructions in this
manual and the ExactaBlend AGP Advanced
Glazing Proportioner, Setup-Operation man-
ual. Save all instructions.
24r809

Related Manuals
2332453A
Related Manuals
Refer to ExactaBlend AGP Advanced Glazing Propor-
tioner, Setup-Operation manual for the complete list of
related manuals.
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Light Tower, 24R824 . . . . . . . . . . . . . . . . . . . . . . 3
Low Level Sensors, 24R935 . . . . . . . . . . . . . . . . 4
USB Kit, 24R936 . . . . . . . . . . . . . . . . . . . . . . . . . 6
Calibration Check Assembly, 24R777 . . . . . . . . . 7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Light Tower, 24R824 . . . . . . . . . . . . . . . . . . . . . . 9
Low Level Sensors, 24R935 . . . . . . . . . . . . . . . 10
Calibration Check Assembly, 24R777 . . . . . . . . 11
Calibration Check Module . . . . . . . . . . . . . . . . . 12
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 14
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 14

Installation
332453A 3
Installation
Light Tower, 24R824
1. Perform the Shutdown procedure in the Exact-
aBlend AGP Advanced Glazing Proportioner,
Setup-Operation manual.
2. Remove the nut that secures the fluid plate.
3. Fasten the light tower bracket to the boom assem-
bly. Torque the nut to 24 ft-lb (33 N•m).
4. Mount the light tower to the bracket. Hand tighten
the light tower nut.
5. Connect the cable from the light tower to port 3
located on the Fluid Control Module (FCM).

Installation
4332453A
Low Level Sensors, 24R935
1. Perform the Shutdown procedure in the Exact-
aBlend AGP Advanced Glazing Proportioner,
Setup-Operation manual.
2. Remove the air shut off valve cable from port 1
located on the Fluid Control Module (FCM).
3. Install the splitter into port 1.
4. Install the air shut off valve cable and the low level
cable end labeled “J1B” into the splitter.
5. Route the low level cable along the boom. Follow
the air hoses and electrical lines that are installed.
6. Mount the sensor to the bracket.
7. Attach the bracket to the electrical enclosure for the
base ram. Torque the bolts to 5.1 ft-lb (6.9 N•m).
8. Attach the bracket to the pump mast for the catalyst
ram. Torque the bolts to 5.1 ft-lb (6.9 N•m).
x 2

Installation
332453A 5
9. Install a collar on the mast shaft for both chemical
rams.
10. Connect the cable end labeled “J1BA” to the base
sensor.
11. Connect the cable end labeled “J1BB” to the cata-
lyst sensor.
12. Route and secure access cable so it will not be
damaged during normal machine operation.
13. Turn the power on at the electrical enclosure.
14. Slide the collar so it is at the level of the sensor.
15. Adjust the sensor until it senses the collar. A light
will aluminate on the sensor to visually show it is
activated.
16. Tighten the sensor to its current position.
17. Adjust the collar on the shaft to the desired height
and tighten. The placement of the collar will deter-
mine when the machine will recognize an empty
drum.
18. Repeat steps 14 through 17 for the other chemical
sensor.
19. Navigate to the Setup Screen 1 on the Display
Module (DM) and activate the low level sensor
option.

Installation
6332453A
USB Kit, 24R936
1. Perform the Shutdown procedure in the Exact-
aBlend AGP Advanced Glazing Proportioner,
Setup-Operation manual.
2. Mount the USB Module to the side of the electrical
enclosure. Torque the bolts to 2.6 ft-lb (3.5 N•m).
3. Connect the longest CAN cable to the USB Module.
Route the CAN cable along the boom. Follow the air
hoses and electrical lines that are installed.
4. Connect the CAN cable extension to the CAN cable
end. Connect the other end to the Fluid Control
Module (FCM).
5. Refer to the ExactaBlend AGP Advanced Glazing
Proportioner, Setup-Operations manual for screen
details.

Installation
332453A 7
Calibration Check Assembly,
24R777
1. Perform the Shutdown procedure in the Exact-
aBlend AGP Advanced Glazing Proportioner,
Setup-Operation manual.
2. Install the hose clamps onto the boom assembly.
Hand tighten all hose clamps.
NOTE: The base material tube is 0.5 in. (1.3 cm) in
diameter. Verify the hose clamps are installed on the
correct side of the boom assembly.
3. Remove the pressure gauges and fittings.
4. Install the tube fittings. Tighten the fittings to prevent
leaking.
5. Install the material tube lines onto the boom assem-
bly. Tighten all fittings to prevent leaking.
6. Install the check valve assembly onto the tube lines.
Tighten all fittings to prevent leaking.

Troubleshooting
8332453A
Troubleshooting
1. Follow Pressure Relief Procedure in the Exact-
aBlend AGP Advanced Glazing Proportioner,
Setup-Operation manual before checking or repair-
ing gun.
2. Check all possible problems and causes before dis-
assembling gun.
Problem Cause Solution
Light Tower
Light does not blink green, red, and
off in sequence when the machine
is first turned on.
Bad connection or cable Ensure cable is connected or
replace the cable.
Bad light stack. Replace light stack.
Low Level Sensors
The sensor does not activate. The low level sensor option has not
been activated on the DM.
Navigate to Screen 1 and activate
the low level sensor option.
The sensor has not been mounted
correctly.
Adjust the sensor until it is activated
by the collar.
The collar has been installed too
high on the shaft.
Lower the collar until the sensor is
activated.
Bad connection or cable Ensure cable is connected or
replace the cable.
Bad sensor Replace sensor.
USB Kit
Screen 4 does not show the USB
option.
Bad connection or cable. Ensure cable is connected or
replace the cable.
Bad GCA components. Replace the GCA components.

Parts
332453A 9
Parts
Light Tower, 24R824
--- Not available for individual sale.
FIG. 1: Light Tower
003
001
002
Ref Part Description Quantity
001 --- BRACKET, tower, light, 30mm 1
002 127087 LIGHT, tower, 30mm, red/green 1
003 127066 HARNESS, m8xm12 1

Parts
10 332453A
Low Level Sensors, 24R935
--- Not available for individual sale.
FIG. 2: Low Level Sensors
Ref Part Description Quantity
101 --- BRACKET, sensor, level, catalyst 1
102 --- BRACKET, sensor, low/empty 2
103 100016 WASHER, lock 6
104 121112 SCREW, cap, socket head 2
105 117028 SCREW, socket head, m6x16 4
106 122716 SENSOR, inductive, m12 2
107 127140 COLLAR, clamp, 1-3/8 id, 2piece 1
108 127141 COLLAR, clamp, 1 id, 2piece 1
109 127137 HARNESS, splitter, m12, 5pin 1
110 126520 CONNECTOR, splitter, m12 1
108 106 102 103,
105
109
110
102
101
103,
105
106
103,
105
101