Eaton PowerPass 9PXTFMR5 User manual

Eaton 9PX PowerPass®Distribution Modules and Transformers
9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1
User's Guide
®
For use with 9PX 5000/6000/8000/11000 VA UPS Models

Class A EMC Statements
FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
EN 62040-2
Some configurations are classified under EN 62040-2 as “Class‐A UPS for Unrestricted Sales Distribution.” For
these configurations, the following applies:
WARNING
This is a Class A‐UPS Product. In a domestic environment, this product may cause radio interference, in which case,
the user may be required to take additional measures.
Eaton and PowerPass are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. Phillips is a
registered trademark of Phillips Screw Company. All other trademarks are property of their respective companies.
ECopyright 2012–2014 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.

Requesting a Declaration of Conformity
Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:
SHarmonized Standards: EN 62040-1 and EN 62040-2 (2006-6)
SEU Directives: 2006/95/EC, Council Directive on equipment designed for use within certain voltage limits
2004/108/EC, Council Directive relating to electromagnetic compatibility
The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC
Declaration of Conformity, contact:
Eaton Power Quality SAS
110, Rue Blaise Pascal
38334 St ISMIER
FRANCE
Phone: [phone]

Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the
associated warning should be observed.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for
additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.

Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide SP-164000200 Rev 4 i
Table of Contents
1 Introduction 1.........................................................
Features 1...........................................................................
Models 1............................................................................
System Configuration Options 3............................................................
9PX PPDM Models 3.................................................................
9PX Transformer Models 3.............................................................
2 Safety 5..............................................................
Safety Warnings 5.....................................................................
3 Equipment Installation 7................................................
Inspecting the Equipment 7...............................................................
Checking the Accessories 7...............................................................
Tower Setup 9........................................................................
Rackmount Setup 10....................................................................
Installing the Rails 11.................................................................
Installing the Cabinet 12...............................................................
4 Electrical Installation 15.................................................
9PXPPDM2 Electrical Installation 16.........................................................
Requirements 16....................................................................
Procedure 17.......................................................................
9PXTFMR11 Electrical Installation 20.........................................................
Requirements 20....................................................................
Procedure 21.......................................................................
9PXPPDM1 and 9PXTFMR5 Electrical Installation 23..............................................
Requirements 23....................................................................
Procedure 25.......................................................................
5 Voltage Selection 27....................................................
9PXPPDM1 and 9PXPPDM2 Voltage Selection 28................................................
Settings 28........................................................................
Procedure 29.......................................................................
9PXTFMR5 Voltage Selection 29............................................................
Settings 30........................................................................
Procedure 30.......................................................................

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9PXTFMR11 Voltage Selection 32...........................................................
Settings 32........................................................................
Procedure 33.......................................................................
6 Startup 35.............................................................
Startup with the UPS 35..................................................................
Plug-Receptacle Connections 37............................................................
System Configuration Connections 40........................................................
7 Maintenance Bypass 45..................................................
Using Maintenance Bypass 45.............................................................
Return to Normal UPS Protection 46.........................................................
8 Specifications 49.......................................................
Specification Tables 49..................................................................
Rear Panels 52.........................................................................
9 Service and Support 55..................................................

Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide SP-164000200 Rev 4 1
Chapter 1 Introduction
The Eaton®9PX PowerPass Distribution Module (9PX PPDM) and 9PX
Transformer models are designed to operate as accessories with Eaton
9PX 5000/6000/8000/11000 VA uninterruptible power systems (UPSs).
Features
The 9PX PPDM and 9PX Transformer basic features are:
SProvide surge protection if the UPS is not present
SProvide extra surge protection when the UPS is present
SReplace or upgrade the UPS without losing power to the protected
equipment using the Maintenance Bypass feature (for 9PX PPDMs
only)
SVoltage selection for 208 Vac or 240 Vac input
SChoice of plug-receptacle or terminal-block wired models
SVariety of output outlets
SBreaker protection
SBypass and voltage selection switches on selected models
Models
There are four Eaton 9PX PPDM and 9PX Transformer models:
S9PXTFMR5
S9PXPPDM2
S9PXTFMR11
S9PXPPDM1

INTRODUCTION
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Figure 1 illustrates front views of the 9PX PPDM and 9PX Transformer
models.
Front Cover with Center Cover Attached (all models)
Front Cover with Center Cover Removed to Access Bypass Switch ( 9PX PPDMs only)
Front Cover with Center Cover Open to Access Voltage Selection Switch
(all models except 9PXTFMR11, which uses terminal-block wiring for voltage selection)
208V 2
4
0
V
UPS
B
Y
P
A
S
S
208V
2
4
0
V
NORMAL BYPASS
Figure 1. Front Cover and Operation Switches

INTRODUCTION
Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide SP-164000200 Rev 4 3
System Configuration Options
Several system configuration offerings combine the 9PX
5000/6000/8000/11000 VA UPS models with other units in the 9PX
solution suite, including the 9PX PPDMs and 9PX Transformers, the 9PX
240V Extended Battery Module (EBM), and the external Maintenance
Bypass (MBP) accessories.
9PX PPDM Models
The 9PX PPDM models are combined with 5000 VA and 6000 VA 9PX
UPS in four system configurations:
S9PXPPDM1 configured with a 5000 VA 9PX UPS
S9PXPPDM1 configured with a 6000 VA 9PX UPS
S9PXPPDM2 configured with a 5000 VA 9PX UPS
S9PXPPDM2 configured with a 6000 VA 9PX UPS
9PX Transformer Models
The 9PX Transformer models are combined with 9PX
5000/6000/8000/11000 VA UPS models (as well as EBMs and MBPs) in
five system configurations:
S9PXTFMR5 with a 5000 VA 9PX UPS
S9PXTFMR5 with a 6000 VA 9PX UPS
S9PXTFMR5 (as well as a 240V EBM and MBP) configured with an
8000 VA 9PX UPS
S9PXTFMR5 (as well as a 240V EBM and MBP) configured with an
11000 VA 9PX UPS
S9PXTFMR11 (as well as a 240V EBM) configured with an 11000 VA
9PX UPS
NOTE See “System Configuration Connections” on page 40 for illustrations of the system
configurations.

INTRODUCTION
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Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide SP-164000200 Rev 4 5
Chapter 2 Safety
Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the Eaton 9PX PowerPass Distribution Modules (PPDMs), 9PX Transformers,
and 9PX UPS. Please read all instructions before operating the equipment and save this
manual for future reference.
DANGER
The UPS contains LETHAL VOLTAGES. All repairs and service should be performed by
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS
inside the UPS.
CAUTION
STo reduce the risk of fire or electric shock, install this UPS in a temperature and humidity
controlled, indoor environment, free of conductive contaminants. Ambient temperature
must not exceed 40°C (104°F). Do not operate near water or excessive humidity
(95% maximum).
SFor models with terminal-block wired outputs (9PXPPDM2 and 9PXTFMR11), overcurrent
protection for the output AC circuit(s) is to be provided by others.
SFor pluggable equipment (9PXPPDM1 and 9PXTFMR5), the socket-outlet shall be
installed near the equipment and shall be easily accessible.
SDisconnection Device. For 9PXPPDM2, a disconnect switch shall be provided by others
for AC input and output circuit.
SDisconnection Device. For 9PXTFMR11, the disconnection device of the UPS used with
this power distribution module also serves as the AC input disconnection device of this
power distribution module. A disconnect switch shall be provided by others for AC output
circuit.
SDo not overload the 9PX PPDM or 9PX Transformers. For 120V output voltage, the output
of L1 or L2 can only be half-loaded.

SAFETY
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Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide SP-164000200 Rev 4 7
Chapter 3 Equipment Installation
This chapter provides installation instructions for the Eaton 9PX
PowerPass Distribution Modules (PPDMs) and 9PX Transformers as
follows:
SEquipment and accessory kit inspection
STower configuration setup
SRack configuration setup
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping
cartons and packing materials for the carrier or place of purchase and file
a claim for shipping damage. If you discover damage after acceptance,
file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with
the carrier within 15 days of receipt of the equipment; 2) Send a copy of
the damage claim within 15 days to your service representative.
Checking the Accessories
NOTE Packaging must be destroyed according to waste management standards. Recycling
icons are displayed for easy selection.
Verify that the accessory items listed in Table 1 are included with the
9PX PPDM and 9PX Transformers.

EQUIPMENT INSTALLATION
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Table 1. Accessories
Item Description
(1) Manual
(2) Rails and mounting screws for rackmount cabinet
installation in standard 19-inch rack bays, in accessory
box
(1) Joining bracket and mounting screws for tower
configuration, in the accessory box
(2) Mounting brackets and mounting screws for
rackmount cabinet installation, in the accessory box
9PXTFMR11 models only.
(1) Transformer cable used from UPS Output to
Transformer Input, in the accessory bag
9PXPPDM2 and 9PXTFMR11 models only.
(2) Cable glands used as strain relief for hardwired cables
between the UPS and the 9PXPPDM2 or 9PXTFMR11, in
the accessory bag
Table 2 lists the tools that are needed to install the 9PX PPDM and 9PX
Transformers.
Table 2. Installation Tools
Item Description
SPhillips®cross-head screwdriver
SFlat-head screwdriver

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Eaton 9PXTFMR5, 9PXPPDM2, 9PXTFMR11, and 9PXPPDM1 User's Guide SP-164000200 Rev 4 9
Tower Setup
CAUTION
SDO NOT install the 9PX PPDMs and 9PX Transformers in a hermetically-closed
environment without any exchange of air.
SThe 9PX PPDMs and 9PX Transformers are heavy (see the Specifications chapter).
A minimum of two people are required to lift the cabinets.
NOTE The order of a tower installation, from left to right, is the 9PX PPDM or 9PX
Transformer,9PX EBM, and the 9PX UPS.
To set up a tower configuration:
1. Do this only if the UPS is already installed and operating: Shut
down the UPS before installing a 9PX PPDM or 9PX Transformer.
Refer to shutdown instructions in the appropriate 9PX UPS user's
guide for your system configuration.
NOTE Eaton recommends a minimum of 150 mm (5.9”) free space behind the UPS rear
panel.
2. Position the cabinet upright. Turn the Eaton logo to align with the
top of the cabinet. Ensure additional cabinets are upright.
3. Group the cabinets in the correct order.
NOTE Joining brackets are required to stabilize the upright cabinets in installations with
two or more cabinets. A joining bracket is provided in the 9PX PPDM or 9PX Transformer
accessory box in the shipping carton.
NOTE If you are adding a cabinet to an existing tower configuration, only add a single
joining bracket between the 9PX PPDM or 9PX Transformer and the next cabinet in the
configuration.
4. Locate the joining bracket in the rail kit box.
5. Align each joining bracket with the adjacent cabinet screw holes
and secure with the supplied screws (see Figure 2).

EQUIPMENT INSTALLATION
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Joining Brackets
Figure 2. Joining Brackets (9PXTFMR11, 9PX 240V EBM, and 9PX 11k UPS
shown)
6. Continue to “Electrical Installation” on page 15.
Rackmount Setup
NOTE The order of a rackmount installation, from top to bottom, is the 9PX UPS, 9PX EBM,
and the 9PX PPDM or 9PX Transformer.
NOTE First, install the rails in the rack. Then, install the cabinet on the rails.

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Installing the Rails
To install the rails in the rack:
1. Locate the rails and the mounting hardware in the rail kit accessory
box.
2. Locate the position where you will install the 9PX PPDM or 9PX
Transformer. (Install below the EBM if installed in this configuration,
or below the UPS if the EBM is not installed in this configuration.)
3. Place the rails on the inside of the rack posts with the cabinet
mounting flanges facing inside the rack. The L(Left) or R(Right)
letter on the side of the rail should also face inside the rack (see
Figure 3).
4. Slide the rail to fit between the vertical rack posts.
5. Secure each rail to the front and rear of the rack with two
M6 12 mm screws (see Figure 3).
FRONT
Rail-mounting
Screw Positions
REAR
Rail-mounting
Screw Positions
Figure 3. Attaching the Rails
6. Continue to the next section, “Installing the Cabinet.”

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Installing the Cabinet
To install the cabinet on the rails:
1. Do this only if the UPS is already installed and operating: Shut
down the UPS before installing a 9PX PPDM or 9PX Transformer.
Refer to shutdown instructions in the appropriate 9PX UPS user's
guide for your system configuration.
2. Place the cabinet on a flat, stable surface with the front of the
cabinet facing you.
3. Align the mounting brackets with the screw holes on the side of the
cabinet. Install the mounting brackets (see Figure 4).
Rack-mounting
Bracket
Figure 4. Installing Mounting Brackets
4. Set the rear of the cabinet on the cabinet mounting flanges and
slide the cabinet into the rack (see Figure 5).

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208V
2
4
0
V
Figure 5. Installing the Cabinet in the Rack
5. Secure the front of the cabinet to the rack with two M6x12 mm
round-head screws. Note the position of the screws in the
installation front view (see Figure 6).
UPS
EBM
9PX
Transformer
or 9PX PPDM
Two M6x12
Rail-mounting
Screws
Two M6x12
Cabinet-mounting
Bracket Screws
Figure 6. Cabinet installed in Rack (Front view)
6. Continue to “Electrical Installation” on page 15.

EQUIPMENT INSTALLATION
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