Shini SCD Series User manual

SCD Series
"All-in-One"CompactDryers
Date:Jan.2012
Version:V4.3(English)

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Contents
1. General Description...................................................................................11
1.1 CodingPrinciple....................................................................................12
1.2 Themainfeatures.................................................................................12
1.3 TechnicalSpecifications.......................................................................14
1.3.1 Specifications..............................................................................14
1.3.2 TechnicalSpecifications..............................................................16
1.3.3 DryingCapacity...........................................................................17
1.4 SafetyRegulations................................................................................19
1.4.1 SafetyRegulationsforthe Blowers.............................................19
1.4.2 Notesof usingmaterialstoragebinofoptionalgrade
(MST-80U-OP)......................................................................................19
1.4.3 Notesof usingHEPA...................................................................20
1.4.4 Important noticesforusingSHR-CP-3U......................................21
1.4.5 SafetySignsand Labels..............................................................22
1.4.6 Transportation andStorageoftheMachine................................23
1.5 ExemptionClause.................................................................................24
2. StructureCharacteristics and WorkingPrinciple....................................25
2.1 WorkingPrinciple..................................................................................25
2.2 RelativeHumidityand Dew-point..........................................................25
2.3 WhyChoose"All-in-One" CompactDryer.............................................26
2.4 WorkingPrinciple..................................................................................26
2.5 Dew-point Comparison.........................................................................27
2.6 Drawingand PartsList..........................................................................28
2.6.1 StructuralDrawing.......................................................................28
2.6.2 AssemblyDrawing(Fully-integraldesign)...................................29
2.6.3 PartsList (Fully-integraldesign)..................................................30
2.6.4 AssemblyDrawing(Semi-integraldesign)...................................38
2.6.5 PartsList (Semi-integralDesign).................................................39
2.6.6 Compressed-air Filter& Regulator..............................................43
2.6.7 Heater.........................................................................................44
2.6.8 HoneycombRotor.......................................................................45

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2.6.9 MaterialStageBinofOpticalGrade MST-80U-OP.....................46
2.6.10 High-efficiencyFilterHEPA.......................................................47
2.6.11 Important noticesforusingSHR-CP-3U....................................48
2.7 ElectricalDiagram.................................................................................49
2.7.1 ElectricalDiagram(400V)...........................................................49
2.7.2 MainCircuit (PCB)(400V)...........................................................51
2.7.3 ControlCircuit (PCB)(400V).......................................................53
2.7.4 Componentslayout(PCB)(400V)...............................................55
2.7.5 ElectricalComponentsList (PCB)(400V)...................................56
2.7.6 MainCircuit (PLC).......................................................................80
2.7.7 ControlCircuit (PLC)...................................................................82
2.7.8 Componentslayout(PLC)...........................................................85
2.7.9 ElectricalComponentsList (PLC)................................................86
2.7.10 ElectricalDiagram(230V)........................................................126
2.7.11 MainCircuit (PCB)(230V).......................................................128
2.7.12 ControlCircuit (PCB)(230V)...................................................130
2.7.13 Componentslayout(PCB)(230V)...........................................132
2.7.14 ElectricalComponentsList (PCB)(230V)................................133
2.7.15 MainElectricalComponentsDescription.................................157
2.8 OperationProcedures.........................................................................158
2.8.1 OperationRegulations...............................................................158
2.8.2 Description of touchscreen.......................................................158
2.8.3 Touchpanelappearerror..........................................................159
2.8.4 Screen operationflowTable......................................................159
2.8.5 Menu particular..........................................................................160
3. Installation Testing...................................................................................171
3.1 Attention..............................................................................................171
3.2 Honeycomb-rotor................................................................................173
3.2.1 WhatisHoneycomb-rotor..........................................................173
3.2.2 Installation of the Rotor.............................................................173
3.3 HeaterAssemblies..............................................................................175
3.4 Installation of Blowers.........................................................................176
3.4.1 DryingBlower............................................................................176
3.4.2 RegenerationBlower.................................................................176

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3.4.3 ConveyingBlower.....................................................................176
3.4.4 Installation of DryingHopper.....................................................176
3.4.5 Installation of Compressed-air Filter& Regulator......................177
3.4.6 EGO..........................................................................................177
4. Application and Operation.......................................................................178
4.1 PanelOperation..................................................................................178
4.2 TemperatureSetup.............................................................................178
4.3 PIDAuto-tuningSetting......................................................................178
4.4 Intermittent RunningSetup.................................................................178
4.5 WeeklyTimeStartSetup....................................................................180
4.6 PresentTimeModification..................................................................182
4.7 WeeklyTimeStart...............................................................................182
4.8 Lock SetupWay..................................................................................182
4.9 ThesecondlevelofAdvanced Setting................................................183
4.10WrongCodesRemark........................................................................184
4.11Operationof ConveyingSystem.........................................................184
4.12Operationof DehumidifyingSystem....................................................185
4.13Installation forDewpoint Monitor.........................................................186
5. Trouble-shooting......................................................................................190
6. Maintenance and Repair..........................................................................192
6.1 Compressed-air Filter& Regulator......................................................192
6.1.1 DiagramforCompressed-air Filter& Regulator........................192
6.1.2 OperationSteps........................................................................192
6.2 Air Filters.............................................................................................193
6.3 BlowerMotors.....................................................................................194
6.3.1 TheUsefulLifeoftheKeyPartsoftheProduct.........................194
6.4 Honeycomb.........................................................................................194
6.5 Cooler.................................................................................................195
6.6 Clean of YType Strainer.....................................................................196
6.7 MaintenanceSchedule.......................................................................197
6.7.1 GeneralMachineInformation....................................................197
6.7.2 Installation &Inspection............................................................197
6.7.3 DailyChecking..........................................................................198

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6.7.4 WeeklyChecking.......................................................................199
6.7.5 MonthlyChecking......................................................................201
6.7.6 Half-yearlyChecking.................................................................202
TableIndex
Table1-1 Specifications(Fully-integralDesign)..............................................14
Table1-2 Specifications(Semi-integralDesign).............................................15
Table1-3 DryingCapacity1...........................................................................17
Table1-4 DryingCapacity2...........................................................................18
Table2-1 PartsList (Fully-integraldesign)(SCD-20U/30H~40U/50H)............30
Table2-2 PartsList (Fully-integraldesign)(SCD-80U/50H~160U/120H)........32
Table2-3 PartsList (Fully-integraldesign)(SCD-230U/120H~300U/150H)...34
Table2-4 PartsList (Fully-integraldesign)(SCD-300U/200H~450U/200H)...36
Table2-5 PartsList (Semi-integralDesign)(SCD-450U/300H~750U/400H)...39
Table2-6 PartsList (Semi-integralDesign)(SCD-750U/500H~1200U/700H)41
Table2-7 ElectricalDiagram1(400V)............................................................49
Table2-8 ElectricalDiagram2(400V)............................................................50
Table2-9 ElectricalComponentsList (PCB)(SCD-20U/40U-30H) (400V)......56
Table2-10 ElectricalComponentsList (PCB)(SCD-40U/80U-50H) (400V)....58
Table2-11 ElectricalComponentsList (PCB)(SCD-120U/160U-80H) (400V)60
Table2-12 ElectricalComponentsList (PCB)(SCD-160U-120H) (400V)........62
Table2-13 ElectricalComponentsList (PCB)(SCD-230U-120H) (400V)........64
Table2-14 ElectricalComponentsList(PCB)(SCD-230U/300U-150H) (400V)
..........................................................................................................................66
Table2-15 ElectricalComponentsList(PCB)(SCD-300U/450U-200H) (400V)
..........................................................................................................................68
Table2-16 ElectricalComponentsList(PCB)(SCD-450U/600U-300H) (400V)
..........................................................................................................................70
Table2-17 ElectricalComponentsList(PCB)(SCD-600U/750U-400H) (400V)
..........................................................................................................................72
Table2-18 ElectricalComponentsList (PCB)(SCD-750U-500H) (400V)........74
Table2-19 ElectricalComponentsList (PCB)(SCD-900U/500H) (400V)........76
Table2-20 ElectricalComponentsList(PCB)(SCD-900U/1200U-700H) (400V)

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..........................................................................................................................78
Table2-21 ElectricalComponentsList (PLC)(SCD-20U/30H)........................86
Table2-22 ElectricalComponentsList (PLC)(SCD-40U/30H)........................88
Table2-23 ElectricalComponentsList (PLC)(SCD-40U/50H)........................90
Table2-24 ElectricalComponentsList (PLC)(SCD-80U/50H)........................92
Table2-25 ElectricalComponentsList (PLC)(SCD-120U/80H)......................94
Table2-26 ElectricalComponentsList (PLC)(SCD-160U/80H)......................96
Table2-27 ElectricalComponentsList (PLC)(SCD-160U/120H)....................98
Table2-28 ElectricalComponentsList (PLC)(SCD-230U/120H)..................100
Table2-29 ElectricalComponentsList (PLC)(SCD-230U/150H)..................102
Table2-30 ElectricalComponentsList (PLC)(SCD-300U/150H)..................104
Table2-31 ElectricalComponentsList (PLC)(SCD-300U/200H)..................106
Table2-32 ElectricalComponentsList (PLC)(SCD-450U/200H)..................108
Table2-33 ElectricalComponentsList (PLC)(SCD-450U/300H)..................110
Table2-34 ElectricalComponentsList (PLC)(SCD-600U/300H)..................112
Table2-35 ElectricalComponentsList (PLC)(SCD-600U/400H)..................114
Table2-36 ElectricalComponentsList (PLC)(SCD-750U/400H)..................116
Table2-37 ElectricalComponentsList (PLC)(SCD-750U/500H)..................118
Table2-38 ElectricalComponentsList (PLC)(SCD-900U/500H)..................120
Table2-39 ElectricalComponentsList (PLC)(SCD-900U/700H)..................122
Table2-40 ElectricalComponentsList (PLC)(SCD-1200U/700H)................124
Table2-41 ElectricalDiagram1(230V)........................................................126
Table2-42 ElectricalDiagram2(230V)........................................................127
Table2-43 ElectricalComponentsList (PCB)(SCD-20U/40U-30H) (230V)..133
Table2-44 ElectricalComponentsList (PCB)(SCD-40U/80U-50H) (230V)..135
Table2-45 ElectricalComponentsList(PCB)(SCD-120U/160U-80H) (230V)
........................................................................................................................137
Table2-46 ElectricalComponentsList (PCB)(SCD-160U-120H) (230V)......139
Table2-47 ElectricalComponentsList (PCB)(SCD-230U-120H) (230V)......141
Table2-48 ElectricalComponentsList(PCB)(SCD-230U/300U-150H) (230V)
........................................................................................................................143
Table2-49 ElectricalComponentsList(PCB)(SCD-300U/450U-200H) (230V)
........................................................................................................................145
Table2-50 ElectricalComponentsList(PCB)(SCD-450U/600U-300H) (230V)

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........................................................................................................................147
Table2-51 ElectricalComponentsList(PCB)(SCD-600U/750U-400H) (230V)
........................................................................................................................149
Table2-52 ElectricalComponentsList (PCB)(SCD-750U-500H) (230V)......151
Table2-53 ElectricalComponentsList (PCB)(SCD-900U-500H) (230V)......153
Table2-54 ElectricalComponentsList(PCB)(SCD-900U/1200U-700H) (230V)
........................................................................................................................155
Table4-1 WrongCodesRemark..................................................................184
PictureIndex
Picture1-1 TechnicalSpecifications...............................................................16
Picture1-2 SafetyRegulationsfortheBlowers...............................................19
Picture1-3 MaterialStageBinofOpticalGrade MST-80U-OP.......................20
Picture1-4 High-efficiencyfilter......................................................................21
Picture1-5 Importantnoticesforusing...........................................................21
Picture1-6 SafetySignsand Labels...............................................................23
Picture2-1 SCD WorkingPrinciple.................................................................26
Picture2-2 SCD-OP WorkingPrinciple(Withplateheatexchanger) (Option)27
Picture2-3 Dew-point Comparison.................................................................27
Picture2-4 StructuralDrawing........................................................................28
Picture2-5 AssemblyDrawing(Fully-integraldesign).....................................29
Picture2-6 AssemblyDrawing(Semi-integraldesign)....................................38
Picture2-7 Compressed-air Filter& Regulator...............................................43
Picture2-8 Heater...........................................................................................44
Picture2-9 HoneycombRotor.........................................................................45
Picture2-10 MaterialStageBinofOpticalGrade MST-80U-OP.....................46
Picture2-11 High-efficiencyFilterHEPA........................................................47
Picture2-12 Important noticesforusingSHR-CP-3U.....................................48
Picture2-13 MainCircuit 1(PCB)(400V).......................................................51
Picture2-14 MainCircuit 2(PCB)(400V).......................................................52
Picture2-15 ControlCircuit 1(PCB)(400V)...................................................53
Picture2-16 ControlCircuit 2(PCB)(400V)...................................................54
Picture2-17 Componentslayout(PCB)(400V)..............................................55

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Picture2-18 MainCircuit 1(PLC)...................................................................80
Picture2-19 MainCircuit 2(PLC)...................................................................81
Picture2-20 ControlCircuit 1(PLC)................................................................82
Picture2-21 ControlCircuit 2(PLC)................................................................83
Picture2-22 ControlCircuit 3(PLC)................................................................84
Picture2-23 Componentslayout(PLC)..........................................................85
Picture2-24 MainCircuit 1(PCB)(230V).....................................................128
Picture2-25 MainCircuit 2(PCB)(230V).....................................................129
Picture2-26 ControlCircuit 1(PCB)(230V).................................................130
Picture2-27 ControlCircuit 2(PCB)(230V).................................................131
Picture2-28 Componentslayout(PCB)(230V)............................................132
Picture2-29 OverloadRelay.........................................................................157
Picture2-30 OperationRegulations..............................................................158
Picture2-31 Description of touchscreen......................................................159
Picture2-32 Screen operation flowTable.....................................................160
Picture2-33 SystemDefaultSystem............................................................160
Picture2-34 DryingProcess Screen.............................................................161
Picture2-35 ConveyingProcess Screen......................................................162
Picture2-36 ConveyingParameterSetting...................................................165
Picture2-37 RotorParameterSetting...........................................................166
Picture2-38 TimeSetting1..........................................................................167
Picture2-39 TimeSetting2..........................................................................167
Picture2-40 AlarmFault Records.................................................................168
Picture2-41 HelpScreen..............................................................................170
Picture3-1 Installationdrawing.....................................................................171
Picture3-2 Schematicdrawingofinstallation(Fully-integraldesign)............172
Picture3-3 Schematicdrawingofinstallation(semi-integraldesign)............172
Picture3-4 Honeycombrotor........................................................................173
Picture3-5 InstallationoftheRotor...............................................................174
Picture3-6 HeaterAssemblies.....................................................................175
Picture3-7 InstallationofBlowers.................................................................176
Picture3-8 ConveyingBlower.......................................................................176
Picture3-9 InstallationofDryingHopper......................................................177
Picture3-10 Installation of Compressed-air Filter& Regulator.....................177

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Picture3-11 EGO..........................................................................................177
Picture4-1 Intermittent runningsetup1........................................................179
Picture4-2 Intermittent runningsetup2........................................................179
Picture4-3 Intermittent runningsetup3........................................................180
Picture4-4 WeeklyTimeStartSetup 1.........................................................180
Picture4-5 WeeklyTimeStartSetup 2.........................................................180
Picture4-6 WeeklyTimeStartSetup 3.........................................................181
Picture4-7 WeeklyTimeStartSetup 4.........................................................181
Picture4-8 WeeklyTimeStartSetup 5.........................................................182
Picture4-9 TemperatureController...............................................................185
Picture4-10 PasswordLock1......................................................................185
Picture4-11 PasswordLock2......................................................................186
Picture4-12 HoleSite...................................................................................186
Picture4-13 PartsofDew-point Monitor.......................................................187
Picture4-14 CopperJoint Assemblyof OriginalMachine.............................187
Picture4-15 Installation Seat........................................................................188
Picture4-16 Installation forTransmitter........................................................188
Picture4-17 Connection of SignalWire........................................................188
Picture4-18 Installation forDew-point Monitor.............................................188
Picture4-19 Connection of Dew-point Monitor.............................................189
Picture6-1 DiagramforCompressed-air Filter& Regulator..........................192
Picture6-2 OperationSteps..........................................................................193
Picture6-3 Air Filters....................................................................................193
Picture6-4 BlowerMotors.............................................................................194