Shuttle 2000-1 User manual

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2000-1

Congratulations on the purchase of your new Shuttle 2000-1. Shuttle equipment has been trusted by
physical therapists and sports training facilities around the globe for almost half a century. It is our
mission to deliver the finest quality exercise devices with superior customer service. We welcome you
as a valued customer.
For your safety it is crucial that you read this manual thoroughly and understand the equipment before
use. If you have any questions about your Shuttle 2000-1 you can give us a call at [phone],
email us at [email protected], or chat with us via live chat at
www.shuttlesystems.com (Monday-Friday, 8 am to 5 pm Pacific Time).
WELCOME TO THE FAM

IMPORTANT SAFETY INFORMATION …………………………….……………………………………..……. 1
PERSONAL SAFETY ……………………………..….….…………………………………………………..……. 1
SPECIFICATIONS ………………………………………………….…………………………………….…..…… 2
IDENTIFICATION OF THE MANUFACTURER ……………………………………………………..……….…. 3
ASSEMBLY OF THE 2000-1 ……………………………………………………………………….…..………… 4
- ATTACHING STAND-ENDS TO CONNECTOR BAR…………………………………..5
- ATTACHING THE RAILS AND CARRIAGE TO STAND-ENDS………….……………..6
- MOUNTING THE KICKPLATE STRUCTURE……………………………….…………….8
- ATTACHING THE KICKPLATE BOARD………….……………………………………….9
- THE HEADREST…………………………………………..……………………………….10
- ATTACHING THE WOBBLE BOARD (CLINICAL/CLINICAL PLUS)………….……….11
- ATTACHING THE TOWERS (CLINICAL PLUS)…………………………………………12
- ATTACHING THE PULLEYS (CLINICAL PLUS)………………….….…………………..14
USING THE PRODUCT …………………………………………………………………………….……….….. 15
MAINTENANCE AND CARE ………………………………………………………………………..………… 18
SUPPORT… ……………………………………………………………………………………….…………….. 19
WARRANTY.……………………………………………………………………………………………….…….. 20
TABLE OF CONTENTS

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Read all safety information before operating the 2000-1. It is the owner’s responsibility to ensure that users are aware
of all warnings and precautions.
Please read all instructions before using the product. These instructions were written to ensure the safety of the user and to
protect the product.
You should always consult with a physician before beginning a new fitness plan.You are advised to investigate and inform
yourself about any health related actions and choices you make.
Use caution when mounting and dismounting.
Do not allow children to have unsupervised access to the product.
Keep pets away from the 2000-1 at all times.
Perform regular maintenance for optimal performance and longevity. To ensure safety, the 2000-1 must be checked for wear
and damage on a regular basis.
Replace any damaged or worn parts immediately. Do not use the 2000-1 until the repair is performed.
Use only original parts from the manufacturer. Changes or modifications to this unit not expressly approved by Shuttle
Systems could void the warranty.
The 2000-1 is for indoor use only. Do not store the 2000-1 outdoors, near water, or at high humidity levels.
Fully assemble the product before using it. Check the product before each use. Do not continue to use the product if it is
not working.
Use of this product is subject to medical examination to assess your suitability to the type of workout exercise you intend to
perform, and in compliance with the conditions for use laid down by Shuttle Systems.
Persons suffering from certain physical conditions may only use the product under the strict supervision of a doctor with
specific qualifications.
Before starting any workout, make sure your position on the product is correct, paying attention to any components that
may obstruct use.
Plan the workout according to your physical characteristics and state of health, beginning with less demanding workloads.
Do not overexert yourself or work to exhaustion. Incorrect or excessive exercise may cause physical harm or sudden death.
If you feel any pain or abnormal symptoms, stop your workout immediately and consult your physician.
Wear proper workout clothing and shoes during training; do not wear loose clothing. Tie long hair back. Keep hands,
shoelaces, garments, and accessories away from moving parts. Do not insert objects into openings on the equipment.
When using the 2000-1, other people must remain a safe distance.
Do not use the product when children or pets are present.
The person in charge of the gym must explain proper and improper use of the equipment to users.
Assemble and use the product only on a solid and flat surface.
Keep the product in good working condition. If you see signs of wear, contact Shuttle Technical Support Service.
Do not attempt any maintenance work on the product other than the operations described in the user manual.
IMPORTANT SAFETY INFORMATION
PERSONAL SAFETY

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Dimensions: 31”W x 104”L
Floor Space Required: 3’W x 10’L
Carriage Capacity: 350 lbs
Max Resistance:
2000-1: 12-200 lbs*
Total Elasticords:
2000-1: (8) 12 lb Elasticords
Dimensions: 31”W x 104”L
Floor Space Required: 3’W x 10’L
Carriage Capacity: 350 lbs
Max Resistance:
2000-1: 12-200 lbs*
Total Elasticords:
2000-1: (8) 12 lb Elasticords
KICKPLATE
HEADREST
ADJUSTABLE
PLATE
ELASTICORDS
HANDLES
BACKREST
SLOTTED
PLATE
SLIDER BAR
HANDLES
FOOTREST
KICKPLATE
HEADREST
ADJUSTABLE
PLATE
ELASTICORDS
HANDLES
BACKREST
SLOTTED
PLATE
SLIDER BAR
HANDLES
FOOTREST
ROM
CONTROL
WOBBLE
BOARD
* Elasticords are rated starting
resistance, but will gain
resistance up to 40% in
extension
* Elasticords are rated starting
resistance, but will gain
resistance up to 40% in
extension
SPECIFICATIONS
SPECIFICATIONS (CLINICAL)

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Dimensions: 31”W x 104”L
Floor Space Required: 3’W x 10’L
Carriage Capacity: 350 lbs
Max Resistance:
2000-1: 12-200 lbs*
Total Elasticords:
2000-1: (8) 12 lb Elasticords
A - Manufacturer’s name and contact
B - Item Number
C - Description of product
D - Serial number
A
B
D
C
HEADREST
BACKREST
ROM
CONTROL
SLOTTED
PLATE
ADJUSTABLE
PLATE
HANDLEBARS
KICKPLATE
TOWERS
ADJUSTABLE
PULLEY
PULLEY
HANDLE
WOBBLE
BOARD
ELASTICORDS
FOOTREST
SLIDER BAR
HANDLES
* Elasticords are rated starting
resistance, but will gain
resistance up to 40% in
extension
SPECIFICATIONS (CLINICAL PLUS)
IDENTIFICATION OF THE MANUFACTURER

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Assembly of the 2000-1 requires two people.
Tools Needed: 7/16 inch socket or combination wrench, 1/2 inch socket of combination wrench.
Clinical Plus model will also need a rubber mallet for tower installation.
The 2000-1 will come in three boxes:
1. Rails and Carriage
- Carriage
- 2000-1 Rail System
- Kickplate Structure
2. 2000-1 Stands
- Two Stand-Ends
- Connector Bar
- Parts Bag
- Wobble Board w/ Hanger (Clinical/Clinical Plus ONLY)
- Towers (Clinical Plus ONLY)
- Towers Bag (Clinical Plus ONLY)
Head-End Stand
(Head-End)
Kickplate Structure
(Foot-End)
It is important to become familiar with the expressions “Foot-End and Head-End” as they indicate orientation for the
various steps and structures.
2. Kickplate
- Kickplate Board
- Parts Bag
ASSEMBLY OF THE 2000-1

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ATTACHING STAND ENDS TO CONNECTOR BAR
STEP 1
ITEMS REQUIRED
Stand Ends
Connector Bar
1. Position the stand-ends and crossbar on floor with care. Stand ends across from each other with the support bar in-
between.
2. Remove hardware from the support bar (four washers and four lock nuts). Place one end of the support bar against the
head-end stand, making sure that the bolts on the end of the support bar sit in-between the stand-end and rest against
the stand-end spacer block. (Pic 1.1, 1.2, 1.3)
3. Re-attach hardware to the support bar and hand-tighten to the head-end stand. Repeat this process to attach the foot-
end stand to the support bar. (Pic 1.4 & 1.5)
1.1
1.1
1.2
1.3
1.4
1.5
ASSEMBLY OF THE 2000-1 (STEP 1)

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ATTACHING 2000-1 RAILS WITH CARRIAGE TO STAND-ENDS
STEP 2
ITEMS REQUIRED
2000-1 Rails
Carriage
Stand-End Assembly
1. Position the carriage and rails so the four bolts fit into the bolt holes on the stand ends. (Pic 2.1)
2. Add washers and hand tighten lock nuts. (Pic 2.2)
3. Check for square alignment of the stand and rails. Nudge the bottom edge of the stand-ends to align. (Pic 2.3)
4. Tighten the eight lock nuts under the rails and on each stand-end. Once tightened add nut caps to all eight lock
nuts.
5. Add handles to the carriage. (Pic 2.4)
Images on next page
ASSEMBLY OF THE 2000-1 (STEP 2)

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2.2
ATTACHING 2000-1 RAILS WITH CARRIAGE TO STAND-ENDS
STEP 2
2.1
2.3
2.4
ASSEMBLY OF THE 2000-1 (STEP 2)

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3.3
3.2
3.1
MOUNTING THE KICKPLATE STRUCTURE
STEP 3
ITEMS REQUIRED
Kickplate Structure
1. Release the slider bars with the torque handles. Partially slide the clamp plates out of the head-end of the rails and
remove the outer four bolts to make room for the kickplate structure. (Pic 3.1)
2. Align the bolt holes on the kickplate structure with the bolt holes on the clamp plate and tighten with the hardware that
was just removed. (Pic 3.2)
3. Slide the clamp plates back into the head-end of the rails and secure the slider bars with the torque handles. (Pic 3.3)
ASSEMBLY OF THE 2000-1 (STEP 3)

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ATTACHING THE KICKPLATE BOARD
STEP 4
ITEMS REQUIRED
Kickplate Board
1. Place the kickplate into the kickplate structure with the arrow on the back, pointing up. (Pic 4.1)
2. Attach and secure the kickplate with a 2” washer and torque handle on the lower bolt, and a 2” washer, white plastic
spacer, and T-handle on the top bolt. (Pic 4.2)
4.1
4.2
ASSEMBLY OF THE 2000-1 (STEP 4)

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THE HEADREST
STEP 5
ITEMS REQUIRED
Low Profile Headrest
1. Align the velcro strip on the back of the headrest with those on the carriage. Locate the desired position and press down
and into place to ensure sufficient contact. (Pic 5.1)
5.1
ASSEMBLY OF THE 2000-1 (STEP 5)

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ATTACHING THE WOBBLE BOARD (CLINICAL & CLINICAL PLUS MODELS)
STEP 6
ITEMS REQUIRED
Wobble Board
1. Attach the hanger to the kickplate board and insert the wobble board into any one of the desired slots. (Pic 6.1, 6.2, 6.3)
6.1
6.2
6.3
ASSEMBLY OF THE 2000-1 (STEP 6)

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7.1
ATTACHING THE TOWERS (CLINICAL PLUS ONLY)
STEP 7
ITEMS REQUIRED
Towers
Tower Crossbar
1. Before installing the towers make sure the red ROM (range of motion) control is placed above the rails. (Pic 7.1)
2. Remove the two bolts and two lock nuts from the tower crossbar. Align the two bolt holes in the tower crossbar with the
two bolt holes at the head-end of the rail, making sure that the velcro on the tower crossbar faces away from the
machine.. Secure the tower crossbar to the 2000-1 rails with the hardware. (Pic 7.2 & 7.3)
3. Loosen the bolts at the bottom of the towers and then place the towers over the black plastic blocks at the stand-ends,
making sure the upper eyebolts face the kickplate. (Pic 7.4 & 7.5)
4. Remove the four washers, two bolts, and lock nuts from the towers. Line the velcro of the towers with the tower crossbar
and secure with the hardware. Add nut caps to lock nuts after securing. (Pic 7.6, 7.7, 7.8)
5. Install the two rail caps from the parts bag into the head-end of the rails. It can be done with a rubber mallet. (Pic 7.9)
7.2
7.3
More images on next page
ASSEMBLY OF THE 2000-1 (STEP 7)

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ATTACHING THE TOWERS
STEP 7
7.5
7.6
7.8
7.4
7.7
ASSEMBLY OF THE 2000-1 (STEP 7)
7.9

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ATTACHING THE PULLEYS
STEP 8
ITEMS REQUIRED
Towers Bag
1. Attach the upper PNF pulleys from the towers bag to the desired height on the towers.
2. Run the end of the rope without handles through the pulleys. Start by feeding the rope through the top pulley and down
through the bottom pulley. (Pic 8.1 & 8.2)
3. Locate the rope cleat on both sides of the carriage and secure the end of the rope by pushing it down and back into the
rope cleat. (Pic 8.3)
8.1
8.2
8.3
ASSEMBLY OF THE 2000-1 (STEP 8)

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Located inside the 2000-1 carriage are 8 elasticords at the foot-end of the machine with handles. Once the elasticords are
attached to the slotted plate at the foot-end of the carriage they engage resistance.
Always detach the Elasticords when the machine is not in use. This prevents premature stretching of the Elasticords
and greatly extends their life.
Attaching Elasticords: To increase the resistance, attach elasticords one-by-one at the foot-end of the machine to the
slotted plate on the rails.
Detaching Elasticords: To decrease resistance, detach Elasticords from the slotted plate and gently retract them back to the
carriage.
Adjusting the Height of the Kickplate: The kickplate board can be adjusted by turning the torque handle and T-handle on
the back side of the kickplate a few times to the left. Utilizing the T-handle, pull or drop the kickplate into it’s desired
position. Once the kickplate board is at the desired height, tighten the torque handle while continuing to hold the T-handle
that way the kickplate board can be held at the desired height. Then re-tighten the T-handle to fully lock the kickplate
board into the chosen position.
When the kickplate board is positioned: High- This is the best position for 90° flexion of taller individuals and unsupported
heel activities. Low- This position is best for direct body alignment activities.
Adjusting the Position of the Kickplate: The kickplate may be adjusted closer/further from the carriage. This can be done by
releasing the slider bars with the tri-knobs and torque handles found on each side of the rails. Make sure when loosening
the torque handles and tri-knobs that they're not turned more than one or two turns to the left. Once both knobs and
handles are loose, push or pull the kickplate structure to the desired position in the rails. Once the kickplate structure is in
the desired position, re-tighten the torque handles and tri-knobs on both sides of the rails.
Warning! Never attempt to adjust the height and position of the kickplate structure when the machine is in use. This could
cause serious damage to the machine as well as the persons.
Positioning the kickplate closer
to the head-end of the rails
will shorten the distance the
carriage travels.
Adjusting the Headrest: The
headrest is easily adjusted
depending on patient size and
desired exercise type. This can
be done by pulling the headrest
up and away from the backrest.
Adjusting the Handles: The
handlebars can easily be
adjusted by lifting up and
securing into any of the five
holes drilled next to the rope
cleat.
KICKPLATE
HEADREST
ADJUSTABLE
PLATE
ELASTICORDS
HANDLES
BACKREST
SLOTTED
PLATE
SLIDER BAR
HANDLES
FOOTREST
2000-1
Adjustable
USING THE PRODUCT (ALL MODELS)

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The Footrest: The footrest is located at the end of the carriage. It provides a surface to rest an uninvolved foot and prevents
the body from sliding on the carriage during plyometrics.
Adjusting the Backrest: The backrest adjusts to supine, 15°, and 30°. To adjust the backrest to 15° or 30°, pull up on the
backrest and locate the desired plate depending on its label. Attached to each tilt plate is an operational strap at the tilt
plate brace near the top of the backrest. These straps have a small grip that can be easily pulled through the brace. As you
pull the chosen strap away from the backrest, the tilt plate will rise into place and the backrest will lower into place,
allowing the tilt plate to catch the brace. To ensure the tilt plate sits snug against the brace, pull the connected strap taut
and latch onto the velcro loop on the back of the carriage.
Warning! Never attempt to adjust the backrest when the machine is in use.
Adjusting the ROM Control: At the head-end of the carriage is a ROM control (Clinical & Clinical Plus models). To adjust the
ROM control, release the silver handle and move to the desired position in the rails. Make sure to secure the ROM control
handle into place before operating the machine. Moving the ROM control down the head-end of rails draws the carriage
head-ward up the rails. This adjustment will decrease the angle of the user.
Warning! Never attempt to move the ROM control rope while the Elasticords are attached or the machine is in use, as it
may move too quickly to control.
Adjusting the Wobble Board: The wobble board (Clinical & Clinical Plus) can be adjusted to three different heights on the
kickplate. This can be done by lifting up on the red wobble board with one hand and holding the wobble board hanger
down onto the kickplate. Once detached from the hanger, reattach the wobble board to any of the three slots in the
hanger, making sure that the bolton the back of the wobble board is secured in the hanger slot.
Warning! Never attempt to adjust the wobble board when the machine is in use. Never attempt to remove or attach the
wobble board to the kickplate.
KICKPLATE
HEADREST
ADJUSTABLE
PLATE
ELASTICORDS
HANDLES
BACKREST
SLOTTED
PLATE
SLIDER BAR
HANDLES
FOOTREST
ROM
CONTROL
WOBBLE
BOARD
2000-1
Clinical
* Some adjustments are only applicable to the Clinical and Clinical Plus models.
USING THE PRODUCT (ALL MODELS*)

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The PNF (Proprioceptive Neuromuscular Facilitation) pulley system is designed to allow upper body exercises while laying,
sitting, or kneeling on the 2000-1 carriage. It can also be used while standing or sitting next to the 2000-1.
The system is designed to be adjusted in the following ways:
1. To adjust the height of the upper pulleys, release the clip and move to any of the three slots found on each tower.
2. To adjust the position of the handle, adjust the length of the rope. Do this by securing the rope in the rope cleat located
on either side of the carriage. Make sure to snug the rope down into the rope cleat before use.
3. The position on the handle can also be adjusted by sliding the black plastic rope lock (found on the rope adjacent to
the handle) away from or closer to the handle.
Warning! Never attempt to adjust the PNF pulley system when the machine is in use.
HEADREST
BACKREST
ROM
CONTROL
ROPE
SLOTTED
PLATE
ADJUSTABLE
PLATE
HANDLEBARS
KICKPLATE
TOWERS
ADJUSTABLE
PULLEY
PULLEY
HANDLE
WOBBLE
BOARD
ELASTICORDS
FOOTREST
SLIDER BARS
2000-1
Clinical Plus
USING THE PRODUCT (CLINICAL PLUS)