SIEB & MEYER PS10 Guide

Power Supply Unit
PS10
Hardware Description
Article number 02173XX
P-TD-0000410.2
2016-05-02
SIEB & MEYER W

Copyright
Translation of the original instructions, Copyright © 2016 SIEB & MEYER AG
All rights reserved.
This manual or extracts thereof may only be copied with the explicit authorization of
SIEB & MEYER AG.
Trademarks
All product, font and company names mentioned in this manual may be trademarks or registered
trademarks of their respective companies.
SIEB & MEYER worldwide
For questions regarding our products and technical problems please contact us.
SIEB & MEYER AG
Auf dem Schmaarkamp 21
21339 Lüneburg
Germany
Phone: [phone]
Fax: [phone]
[email protected]
http://www.sieb-meyer.de
SIEB & MEYER Shenzhen Trading Co. Ltd.
Room 306, 3rd Floor, Building A1,
Dongjiaotou Industrial Area, Houhai Dadao,
Shekou, Nanshan District,
Shenzhen City, 518067
China
Phone: [phone]
Fax: [phone]
[email protected]
http://www.sieb-meyer.cn
SIEB & MEYER Asia Co. Ltd.
4 Fl, No. 532, Sec. 1
Min-Sheng N. Road
Kwei-Shan Hsiang
333 Tao-Yuan Hsien
Taiwan
Phone: [phone]
Fax: [phone]
[email protected]
http://www.sieb-meyer.com
SIEB & MEYER USA
3975 Port Union Road
Fairfield, OH 45014
USA
Phone: [phone]
Fax: [phone]
[email protected]
http://www.sieb-meyer.com
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2 Power Supply Unit PS10 - Hardware Description

About this Manual 1
General Information 2
Safety Instructions 3
Unit Assembly Complying EMC 4
Functional Description 5
Power supply unit PS10 6
Connector Pin Assignment 7
LED Status Display 8
Integration in Drive Systems 9
Initial Operation 10
Maintenance 11
Appendix 12
Index 13
WChapter Overview
Power Supply Unit PS10 - Hardware Description 3

Chapter Overview W
4 Power Supply Unit PS10 - Hardware Description

1 About this Manual ............................................................. 7
1.1 Illustration of Warnings ............................................................................... 7
1.2 Illustration of General Notices ..................................................................... 8
1.3 Technical Symbols ...................................................................................... 8
2 General Information .......................................................... 9
3 Safety Instructions ........................................................... 11
3.1 General Information .................................................................................. 11
3.2 Appropriate Use ........................................................................................ 12
3.3 Transport and Storage .............................................................................. 12
3.4 Installation ................................................................................................. 13
3.5 Electrical Connection ................................................................................ 14
3.6 Operation .................................................................................................. 15
3.7 Maintenance ............................................................................................. 16
3.8 Disposal .................................................................................................... 16
3.9 Legal Warranty .......................................................................................... 16
4 Unit Assembly Complying EMC ...................................... 17
5 Functional Description ..................................................... 19
6 Power supply unit PS10 .................................................. 21
6.1 Dimensions ............................................................................................... 22
6.2 Technical Data .......................................................................................... 24
6.3 Ballast Resistor ......................................................................................... 25
6.3.1 Dimensioning of the Ballast Resistor .................................................................... 25
7 Connector Pin Assignment .............................................. 29
7.1 POWER OK / POWER ON ....................................................................... 29
7.1.1 Schematic Diagram for POWER ON ..................................................................... 30
7.2 24 V Input .................................................................................................. 30
7.3 Main Power Supply L1, L2, L3 .................................................................. 30
7.4 DC Link Connection +600, −600 ............................................................... 31
8 LED Status Display ......................................................... 33
9 Integration in Drive Systems ........................................... 35
9.1 Accessories ............................................................................................... 39
10 Initial Operation ............................................................... 41
10.1 General Information Regarding the Wiring ............................................... 41
10.1.1 Mains Connection ................................................................................................. 41
10.1.2 Cable Requirements ............................................................................................. 41
10.2 Tips for a Trouble-free Operation .............................................................. 43
10.3 Connection ................................................................................................ 43
11 Maintenance .................................................................... 45
11.1 Fuses ........................................................................................................ 45
WContent
Power Supply Unit PS10 - Hardware Description 5

12 Appendix ......................................................................... 47
12.A Manufacturers ........................................................................................... 47
12.A.1 Connectors of the Series PS10 ............................................................................. 47
12.A.2 EPCOS Line Filters ............................................................................................... 47
12.A.3 Phoenix Contact .................................................................................................... 47
13 Index ............................................................................... 49
Content W
6 Power Supply Unit PS10 - Hardware Description

1 About this Manual
This chapter explains symbols, signal words and abbreviations possibly used in this
manual.
1.1 Illustration of Warnings
Depending on their degree of risk, warnings are classified into different levels. In the
manual, the different levels and types of dangers are represented as follows:
[1] Risk level (signal word/warning color)
Classification of the risk
[2] Safety symbol
Risk of injury
[3] Risk symbol
Graphic representation of the source of risk
Risk levels
Risk Level Description
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury or property damage.
Indicates a hazardous situation which, if not avoided, may result in property
damage.
Risk symbols
Risk symbol Description
General hazardous situation
Risk of injury due to electric shock
Risk of injury due to hot surfaces
WAbout this Manual
Power Supply Unit PS10 - Hardware Description 7
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Risk symbol Description
Potentially risk of injury when working on machines with open covers/
doors
Risk of injury due to flying objects
Destruction risk of electrostatically sensitive components
Risk of property damage
1.2 Illustration of General Notices
Symbol Description
Hint with additional, further information
Tip with suggestions and useful information
Terms and Definitions
Terms that are specifically explained in the manual are highlighted as underlined and
green words.
All term definitions are to find in the glossary of the manual. In the PDF file a mouse
click on a highlighted term jumps directly to the according definition.
1.3 Technical Symbols
Symbol Description
LED indicator: LED on
LED indicator: LED off
LED indicator: LED flashes
About this Manual W
8 Power Supply Unit PS10 - Hardware Description
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2 General Information
This manual describes the power supply units of the series PS10. These devices are
used to supply drive modules of the series FC71/FC72 and SD2 with voltage.
This manual provides information on:
▶ Safety instructions and application advice
▶ Category of electromagnetic compatibility
▶ Functional Description
▶ Views/dimensions
▶ Technical data
▶ Connector pin assignment
▶ Initial operation
▶ Status and error messages
▶ Maintenance
This manual is available in German and English as PDF file, on CD ROM and as
printed version or it can be downloaded from the Internet. The PDF files can be printed
on standard printers.
This manual has the following demands on the trained staff of machine manufacturers:
Transport: only by skilled employees familiar with handling electrostatically
sensitive components.
Installation: only by experts with electromechanical experience
Initial operation: only by experts with experience in the fields of electrical engi‐
neering / drive technology
WGeneral Information
Power Supply Unit PS10 - Hardware Description 9
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General Information W
10 Power Supply Unit PS10 - Hardware Description
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3 Safety Instructions
These safety instructions contain important information for your safety. Read
them carefully and keep them for later use.
According to: ▶ Low-Voltage Directive 2014/35/EU
▶ Machinery Directive 2006/42/EC
▶ EMC Directive 2014/30/EU
3.1 General Information
WARNING
Risk of serious injuries and material damage
Generally, the complete installation, the initial operation and the maintenance must
be carried out by trained staff only.
Trained staff, according to this fundamental safety instruction, are persons familiar
with the installation, mounting, initial and permanent operation of the product and
they are qualified appropriately for the work. The standards DIN VDE 0100 and
DIN VDE 0110 as well as the national accident prevention regulations shall be
considered!
WARNING
Risk of burn due to hot surfaces
During operation the units can have hot surfaces according to their protection
system. When using ferrite rings temperatures may exceed 80°C in some cases.
Only use cables suitable for temperatures over 80 °C. This corresponds to the
flammability rating UL 94V-0, RTI 105°C.
Consider the relevant notes in the manual.
DANGER
Material may be damaged and persons be injured seriously:
▶ when covers are removed illegally,
▶ during any improper use,
▶ when either the installation or the operation is incorrect
Consider the relevant notes in the manual.
WARNING
Risk of injuries and material damage due to illegal modifications
Only change the settings of the device after having contacted SIEB & MEYER.
WSafety Instructions
Power Supply Unit PS10 - Hardware Description 11
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3.2 Appropriate Use
Terms according to DIN EN 61800
Before initial operation, make sure that the machine will not expose danger (e.g.
runaway moves). The conformity with the safety standards DIN EN 60204-1 and DIN
EN 61800-5-1 must be ensured.
The manufacturer of the system or the machine has to meet the requirements of the
legal values regarding the Electromagnetic Compatibility (EMC). SIEB & MEYER units
can be operated in industrial areas, provided that the attached EMC information has
been taken into consideration.
SIEB & MEYER takes care in its own EMC laboratory over their products to meet the
respective standards, when they are installed properly.
Deviations of the construction and the installation, described in the documentation and
in the manual Unit Assembly Complying EMC require new measurements of the
system or machine by the machine manufacturer to meet the statutory requirements.
The use in industrial areas under consideration of the EMC product standard (PDS)
DIN EN 61800-3 is ensured by appropriate measures.
The use of line filters helps reaching the following:
▶ Resistance to interference / immunity. The electronic system is protected against
high-frequency disturbances, possibly infiltrated via the mains cable.
▶ Protection against radiation. High-frequency disturbances are reduced to legally
authorized measure. This prevents effects of the transients to adjacent compo‐
nents or devices.
Products, not equipped with an integrated AC supply line filter must be operated with a
series connected external line filter. Detailed information can be found in the chapter
"Unit Assembly Complying EMC".
If using the drive systems in residential areas, in business and commercial areas as
well as in small trade, the user has to take additional and larger filter measurements.
All SIEB & MEYER products meet the requirements of Low-Voltage Directive
2014/35/EU. The harmonized standards of DIN EN 50178 and DIN EN 60204-1 in
combination with the standards DIN EN 60947 and DIN EN 61800-5-1 are applied
consequently.
Technical data and the connection specification can be found in the respective product
documents.
3.3 Transport and Storage
Make sure, that the unit is correctly used. The following points must especially be
taken into consideration:
▶ Protection against mechanical damage (transport, handling, etc.)!
▶ Protection against dirt and humidity!
▶ Protection against contact with electronic components (electrostatic discharge)!
▶ No modification of insulating distances!
The following climatic conditions apply to the storage. If required, appropriate meas‐
ures must be taken to ensure these climatic conditions (installation of heating/air condi‐
tioning systems etc.):
▶ The storage area must be clean (dust-free, if possible), dry and well-ventilated.
▶ Storage in the open is not permitted.
Safety Instructions W
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▶ The storage temperature must be in the range of -25 °C to +55 °C (-13 °F to
+131 °F). Shortly it may be +70 °C (+158 °F).
▶ The relative humidity on the storage premises must be in the range of 5 % to 75 %
(no bedewing).
▶ Sudden changes of the temperature or the humidity should be prevented.
The maximum storage period is 2 years. Electrolytic capacitors produce high leakage
currents when a voltage is applied after a long storage period without applied voltage
and must be reformed. For this, the operating voltage is applied via a 1 kΩ series
resistor for one hour. Please contact the SIEB & MEYER service department for
details.
3.4 Installation
NOTICE
Damage of electrostatically sensitive components due to improper handling
Never touch electrostatically sensitive components!
Mechanical installation conditions for the system according to DIN EN 61800-2:
Vibrations must remain within the limit values of the IEC 60721-3-3, class 3M1,
standard for fixed equipment.
Frequency [Hz] Amplitude [mm] Acceleration [m/s²]
2 ≤ f < 9 0,3 Not applicable
9 ≤ f < 200 Not applicable 1
Tab. 1: Vibration limits of the system
Vibrations which exceed these limits, or the use on mobile equipment, are considered
as abnormal mechanical conditions.
Operating conditions:
The following requirements are to be considered for the installation and the operation
of the device. Noncompliance with theses requirements is regarded as abnormal oper‐
ating condition:
▶ The device is conceived according to DIN EN 61800-1 / DIN EN 50178 for the dirt
level 2.
▶ The units can be loaded to their maximum up to a height of 1000 m above MSL
(3281 ft above MSL).
For an operation in areas higher than 1000 m (3281 ft) above MSL the capacity
must be reduced by 15 % per 1000 m (3281 ft).
▶ The device must be protected against harmful gas, oil vapor and salty air at the
place of installation.
▶ The ambient air must not contain aggressive, grinding, electrically conductive or
flammable substances as well as any amount of dust.
▶ The admissible relative humidity is between 5 % and 85 % (no bedewing).
▶ The admissible ambient temperature during operation is +5 °C to +40 °C (+41 °F
to +104 °F). Extreme and sudden changes of the temperature should be
prevented.
WSafety Instructions
Power Supply Unit PS10 - Hardware Description 13
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─ For devices that can be operated at ambient temperatures up to +60 °C
(+140 °F) – see technical data – the output power must be reduced at temper‐
atures above +40 °C. The following applies: -1.5 % per 1 °C. Note:
F=C×9/5+32; C=(F-32)×5/9
In addition, the service life of the device is probably reduced due to increased
wear of the components.
─ Devices with polyester film at the front panel: The polyester films must not be
exposed to direct sunlight for extended periods of time. In conditions of high
humidity (>80 %) the ambient temperature must not exceed +40 °C (+104 °F).
The polyester films must not come in contact with benzyl alcohol or methylene
chloride.
▶ Make sure that the fans installed in the units have sufficient space to take in and
exhaust the cooling air. In addition pay attention to the direction of air flow through
internally installed fans.
3.5 Electrical Connection
DANGER
Risk of serious injuries when working on energized devices
Consider the applicable accident prevention regulations.
DANGER
Risk of serious injuries due to high currents
Incorrect or insufficient connection of the system to ground may cause dangerous
currents.
Carry out all earthing measures as described in the manual.
The electrical installation must be carried out according to the relevant electrical codes
(e.g. appropriate wire gauges, fuse protection and connections of ground conductors
must be considered).
Connecting the device to an IT mains is only possible with isolating transformer.
Recommendations for the installation according to the EMC (e.g. shields, connection to
earth and line installations) can be found in the technical documents of the unit (only
for machine manufacturers). The manufacturer of the system or machine has to meet
the requirements of the legislation regarding the EMC.
➮ All work at and within the units must only be carried out, when the units are turned
off, the mains supply is cut and the DC bus is completely discharged.
➮ Consider that the mains supply must be protected via an overload release with
restricted guidance for each mains phase. The mains line should only be
connected, when the work is completed.
➮ Before turning on the unit the first time, make sure that the connected machine will
not have runaway axes!
➮ After turning off the unit hazardous voltages may still exist for up to 3 minutes in
the power supply (due to capacitors).
➮ Never connect capacitive loads to the output phases of the servo amplifiers and
frequency converters.
Safety Instructions W
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➮ Prevent cable loops. Therefore, the units must only be connected to earth at the
provided PE connection for the mains supply line and the racks only at the
provided earth screw.
DANGER
Connection of the power supply unit
This product may cause touch current in the protective earthing conductor. The
current in the protective earthing conductor can exceed 3.5 mA AC or 10 mA DC.
Pay attention to the local safety regulations for electric equipment with high
leakage currents, in particular the minimum cross-section of the protective earthing
conductor.
Generally, the product can be operated with a residual current device. Nevertheless,
like all clocked units of the power electronics, also SIEB & MEYER products can lead
leakage currents via the earth system. Due to the DC component in the leakage
current the protection of the residual current device could be reduced. Consequently,
there might be no protection against direct touching or for technical equipment of the
installation.
DANGER
Used residual current device/monitor
This product may cause direct current in the protective earthing conductor. If a
residual current device (RCD) or a residual current monitor (RCM) is used for
protection in the event of direct or indirect contact, only a type B (all current sensi‐
tive) RCD/RCM is permitted on the current supply side of this product.
If a type B RCD/RCM is used at the product, all upstream connected RCDs/RCMs
up to the supply transformer must be of type B as well.
Depending on the sensitivity of the residual current device and the installation type,
consider the following points for the operation with residual current device:
➮ Use the shortest connection and motor cables possible.
➮ Do not connect additional consumers to the same residual current device.
➮ Use residual current devices with high response threshold and time-lag response
time. Depending on the required protection class we recommend using short-time
delay or selective residual current device.
3.6 Operation
WARNING
Risk of serious injuries due to moving machine parts
During the operation of an installation with open doors or removed covers, persons
may seriously be injured by moving machine parts.
Keep the doors closed during the operation and do not remove covers.
WSafety Instructions
Power Supply Unit PS10 - Hardware Description 15
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WARNING
Risk of injuries and material damage due to flying parts
Persons may be injured or material be damaged, if screws of the front panels and
housing parts are not fastened.
Before the initial operation of the installation ensure that all screws are tightened.
Systems, into which servo amplifiers and frequency converters are mounted, possibly
must be equipped with additional protective devices according to the valid safety
instructions (e.g. law about technical material, rules for prevention of accidents, etc.).
3.7 Maintenance
The unit must be checked regularly for cleanness and functionality depending on the
ambient pollution. This applies in particular for installed fans.
3.8 Disposal
SIEB & MEYER products fulfill the requirements covered in the Directive 2002/95/EC
on the restriction of the use of hazardous substances in electrical and electronic equip‐
ment (RoHS Directive).
Make sure that the country-specific waste and disposal laws and statutes are consid‐
ered for the disposal of packing material, used batteries and irreparable devices.
3.9 Legal Warranty
SIEB & MEYER products are liable to a legal warranty of at least one year. Any claims
for the products beyond this warranty shall be declared in an additional contractual
agreement between SIEB & MEYER and the customer.
NOTICE
Due diligence of the machine manufacturer
A first programming carried out by SIEB & MEYER does not release the machine
manufacturer from his duty to check the programmed values for correctness.
Safety Instructions W
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4 Unit Assembly Complying EMC
The EC guidelines must be considered for the initial operation of all
SIEB & MEYER devices!
The manual "Unit Assembly Complying EMC" is available in German and English and
includes:
▶ EMC rules
▶ information regarding the professional grounding and wiring
▶ safety-relevant aspects
▶ extracts from the EMC product standard
▶ possibilities for the connection to different supply system types
Availability:
▶ hard copy version directly from SIEB & MEYER
▶ PDF file on CD-ROM directly from SIEB & MEYER
▶ PDF file in the internet under www.sieb-meyer.com
WUnit Assembly Complying EMC
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Unit Assembly Complying EMC W
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5 Functional Description
The power supply units of series PS10 were developed especially for the
SIEB & MEYER frequency converters of the series FC71/FC72. Design and power
grading are perfectly coordinated. In addition, the PS10 power supply units are used
with the drive amplifiers of the series SD2.
All power supply units of this series are 3-phase full bridge rectifiers. The AC mains
voltage (terminals L1, L2, L3) is rectified and supplied as DC voltage to the terminals
+600, −600. This DC voltage directly depends on the amplitude of the connected AC
voltage (mains voltage).
If energy is returned to the power supply unit, it results in an increased DC voltage in
the so called DC link. If a default maximum value is exceeded, the returned energy can
be converted into heat with the help of power resistors (ballast resistors) in order to
limit the maximum value of the DC voltage. These ballast resistors are integrated into
the power supply unit by standard.
In order to reduce peak loads in the mains voltage supply, preloaded circuits (also
called "soft start") are integrated. If preloading was successful, the preloading circuits
are bridged by a main contactor.
The command
POWER ON (terminal connection on the front panel) initiates the
preloading process. The mains voltage must be activated before the command
POWER ON is triggered. If not, the power supply unit signals the error U.V. and the
soft start is cancelled. If the preloading process was finished successfully, the
message POWER OK is signaled via the same terminal connection. The signal for the
message POWER OK is connected with the drive module (FC71/FC72 or SD2). If an
error occurs and/or the command POWER ON is not set, the message POWER OK is
deleted. In this case, the main contactor disconnects the electronic device from the
mains. An error message (see chapter 8 "LED Status Display", page 33) can be
reset with the positive edge of the command POWER ON .
If the preloading process is repeated in regular time intervals, a waiting time
of 12 s between two preloading processes is required. Up to 5 preloading
processes can be executed within 15 s, if a waiting time of 60 s follows.
The LEDs integrated in the front panel indicate the current status and errors (if
present). When the module is ready for operation, only the LEDs 24V and EN are on.
The logic and the internal fans of the power supply unit are supplied with 24 V DC by
an external voltage source. This voltage is connected to the terminals 24V-INPUT (+)
and 24V-GND (−).
Every power supply unit of series PS10 is internally protected by fuses (quick-acting,
for semiconductor protection).
WFunctional Description
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Functional Description W
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