Siemens SIPLUS HCS User manual

SIPLUS HCS4300
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
Heating control systems
Heating control system
SIPLUS HCS4300
Operating Instructions
11/2015
A5E35452705A/002
Introduction
1
Safety notes
2
System overview
3
Application planning
4
Installing/mounting
5
Connection
6
Commissioning
7
Planning/configuring
8
Functions
9
Communications
10
Process and system
messages, error handling
11
Service and maintenance
12
Technical data
13
Appendix
A

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E35452705A/002
Ⓟ
12/2015 Subject to change
Copyright © Siemens AG 2014 - 2015.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

SIPLUS HCS4300
Operating Instructions, 11/2015, A5E35452705A/002 5
Table of contents
1 Introduction............................................................................................................................................. 9
1.1 Introduction ...............................................................................................................................9
2 Safety notes.......................................................................................................................................... 11
2.1 IT security ...............................................................................................................................11
2.2 Safety notes ............................................................................................................................12
3 System overview................................................................................................................................... 15
3.1 Area of application ..................................................................................................................15
3.2 Features..................................................................................................................................16
3.3 System configuration ..............................................................................................................18
3.4 Central interface module (CIM)...............................................................................................19
3.4.1 Function and design................................................................................................................19
3.5 Power output module (POM) ..................................................................................................20
3.5.1 Function and design................................................................................................................20
3.6 I/O modules.............................................................................................................................22
3.6.1 PM4000 DI/DO........................................................................................................................22
3.6.2 PM4000 U/I .............................................................................................................................23
3.6.3 PM4000 Temperature.............................................................................................................24
3.7 EM4315 expansion module ....................................................................................................25
3.7.1 Design.....................................................................................................................................25
4 Application planning.............................................................................................................................. 27
4.1 Shipping ..................................................................................................................................27
4.2 Storage ...................................................................................................................................27
4.3 Scope of delivery ....................................................................................................................28
4.4 Installation location .................................................................................................................29
4.5 POM4320 power rating...........................................................................................................31
5 Installing/mounting ................................................................................................................................ 33
5.1 Requirements..........................................................................................................................33
5.2 Installing the Power Output Module (POM) ............................................................................34
5.2.1 Busbar mounting.....................................................................................................................34
5.2.1.1 Preparations............................................................................................................................34
5.2.1.2 Adjusting the busbar adapter..................................................................................................35
5.2.1.3 Mounting the POM (busbar adapter) ......................................................................................37
5.2.2 Panel mounting .......................................................................................................................38
5.2.2.1 POM mounting (panel mounting)............................................................................................38
5.3 Installing the Central Interface Module ...................................................................................39

Table of contents
SIPLUS HCS4300
6Operating Instructions, 11/2015, A5E35452705A/002
5.4 Installing the EM4315 expansion module .............................................................................. 40
5.5 Installing the I/O module (PM) ............................................................................................... 40
6 Connection ........................................................................................................................................... 43
6.1 Safety instructions and guidelines ......................................................................................... 43
6.2 Connecting the protective conductor ..................................................................................... 45
6.3 Connect PROFINET / PROFIBUS fieldbus ........................................................................... 46
6.4 Connecting the 24 V DC power supply.................................................................................. 47
6.5 Connecting the heating elements and three-phase line supply............................................. 48
6.5.1 Connecting the three-phase line supply ................................................................................ 48
6.5.2 Connecting heating elements ................................................................................................ 49
6.5.3 Block diagram ........................................................................................................................ 50
6.6 Connecting system interfaces................................................................................................ 51
6.7 Connecting I/O modules ........................................................................................................ 52
6.7.1 PM4000 DI/DO....................................................................................................................... 52
6.7.2 PM4000 U/I ............................................................................................................................ 54
6.7.3 PM4000 Temperature ............................................................................................................ 56
7 Commissioning ..................................................................................................................................... 59
7.1 Requirements......................................................................................................................... 59
7.2 Commissioning....................................................................................................................... 59
7.3 Insulation test ......................................................................................................................... 59
8 Planning/configuring ............................................................................................................................. 61
8.1 Integrating the HCS4300 into the PROFINET configuration ................................................. 61
8.2 Integrating the HCS4300 into the PROFIBUS configuration ................................................. 61
8.3 Device/hardware configuration in the TIA Portal ................................................................... 62
8.3.1 PROFINET device configuration............................................................................................ 62
8.3.2 PROFIBUS device configuration............................................................................................ 63
8.3.3 Configuration parameters ...................................................................................................... 64
8.3.3.1 CIM / POM configuration parameters .................................................................................... 64
8.3.3.2 Configuration parameters for I/O modules............................................................................. 65
8.4 Software tools for commissioning support ............................................................................. 67
8.4.1 Overview of tools for commissioning support ........................................................................ 67
9 Functions.............................................................................................................................................. 69
9.1 Status and actual displays ..................................................................................................... 69
9.2 Power output control .............................................................................................................. 70
9.2.1 Half-wave control ................................................................................................................... 70
9.2.2 Soft starting function .............................................................................................................. 71
9.2.3 Switch on heating................................................................................................................... 72
9.2.4 Channel control via setpoints................................................................................................. 72
9.2.5 Channel control via fields....................................................................................................... 73
9.2.6 Line voltage compensation .................................................................................................... 74
9.2.7 Behavior of the power outputs ............................................................................................... 74

Table of contents
SIPLUS HCS4300
Operating Instructions, 11/2015, A5E35452705A/002 7
9.3 Recording of analog measured values ...................................................................................75
9.4 Digital inputs/outputs...............................................................................................................76
9.5 Recording of analog measured line values.............................................................................77
9.6 Monitoring functions................................................................................................................78
9.6.1 Line supply voltage monitoring ...............................................................................................78
9.6.2 Rotating-field test ....................................................................................................................78
9.6.3 Monitoring of the 24 V DC supply voltage ..............................................................................78
9.6.4 Frequency monitoring .............................................................................................................79
9.6.5 Temperature monitoring..........................................................................................................79
9.6.6 Monitoring power channels.....................................................................................................80
9.6.7 Further diagnostics .................................................................................................................81
10 Communications ................................................................................................................................... 83
10.1 Cyclic data exchange..............................................................................................................83
10.1.1 Cyclic output data ...................................................................................................................83
10.1.2 Cyclic input data......................................................................................................................85
10.2 Acyclic data exchange ............................................................................................................87
10.2.1 Acyclic output data..................................................................................................................87
10.2.2 Acyclic input data ....................................................................................................................91
10.3 Transfer of diagnostic alarms to the controller .......................................................................94
10.3.1 Transferring diagnostic alarms to the controller: PROFINET .................................................94
10.3.2 Transferring diagnostic alarms to the controller: PROFIBUS.................................................95
10.3.3 Manufacturer-specific error codes ..........................................................................................96
11 Process and system messages, error handling...................................................................................... 99
11.1 Central Interface Module (CIM) ..............................................................................................99
11.2 Power Output Module (POM) ...............................................................................................100
11.2.1 LED operating display for POM ............................................................................................100
11.2.2 Fault reporting through diagnostics data ..............................................................................101
11.3 I/O modules...........................................................................................................................102
12 Service and maintenance.................................................................................................................... 103
12.1 Maintenance work.................................................................................................................103
12.2 Firmware update ...................................................................................................................104
12.2.1 PROFINET firmware update.................................................................................................104
12.2.2 PROFIBUS firmware update.................................................................................................106
12.3 Fuse replacement .................................................................................................................108
12.4 Replace fan...........................................................................................................................112
12.5 Replacing the power output module (POM) .........................................................................115
12.6 Replacing the central interface module (CIM) ......................................................................117
12.7 Replacing an I/O module ......................................................................................................118
12.8 Recycling and disposal .........................................................................................................120

Table of contents
SIPLUS HCS4300
8Operating Instructions, 11/2015, A5E35452705A/002
13 Technical data .....................................................................................................................................121
13.1 Technical specifications for POM......................................................................................... 121
13.2 Technical specifications for CIM .......................................................................................... 127
13.3 Technical specifications for I/O module ............................................................................... 129
13.4 Technical specifications for EM4315 expansion module..................................................... 137
13.5 Dimension drawings............................................................................................................. 139
A Appendix .............................................................................................................................................143
A.1 Certificates and approvals ................................................................................................... 143
A.1.1 Certificates and approvals ................................................................................................... 143
A.2 Article numbers for spare parts/accessories........................................................................ 144
A.2.1 Ordering data ....................................................................................................................... 144
A.3 ESD Guidelines.................................................................................................................... 145
A.4 Service & Support ................................................................................................................ 147
A.4.1 Application example............................................................................................................. 148
Index ...................................................................................................................................................149

SIPLUS HCS4300
Operating Instructions, 11/2015, A5E35452705A/002 9
Introduction
1
1.1
Introduction
Purpose of this documentation
These operating instructions contain the information you require to commission, operate and
service the HCS4300 heating control system.
Target group
The documentation is intended for qualified personnel in the following specialist fields:
●Operators, project engineers, programmers
●Electrically skilled personnel who assemble, connect and start up the device.
Required basic knowledge
●These operating instructions require prior knowledge of programming an S7 controller or
SIMOTION.
●Knowledge of working with the PROFINET or PROFIBUS fieldbus is also necessary.
History
The following earlier release versions of these operating instructions have been published:
Edition
Note
11/2014 First edition
10/2015 Expansion to include POM with panel mounting, PROFIBUS, I/O modules, ex-
pansion module for additional 2 x 8 POMs

Introduction
1.1 Introduction
SIPLUS HCS4300
10 Operating Instructions, 11/2015, A5E35452705A/002
Scope of validity of this document
This documentation is valid for all components of the SIPLUS CMS4300 specified in these
operating instructions and describes the most recent delivery state at the time of writing.
Note
Note for devices up to firmware version 1.x
•
A maximum of 6 POMs can be operated.
•
Expansion module, PMs and the DP connection are not available
•
The following applies for reading datasets 152, 200 and 201: The information that is read
is always for the full configuration, i.e. for 54 channels or 6 POMs.
•
The datasets 160, 190 and 202 are not available.
Naming conventions and abbreviations
A synonym or an abbreviation is sometimes used in this documentation instead of the full
product name.
The followings terms and abbreviations are used:
SIPLUS HCS4300
HCS
Power Output Module
POM
Central Interface Module
CIM
I/O module
PM
Registered trademarks
SIPLUS ® is a registered trademark of Siemens AG.