Siemens 7XV5673 Application guide

E50417-H1040-C484-A3
SICAM I/O Unit
7XV5673
Device Manual
Preface
Contents
User Information 1
Overview 2
Device Design 3
Getting Started 4
Applications 5
Operation 6
Time Synchronization 7
Communication 8
Maintenance, Storage, Transport 9
Failures and LED Indications 10
Technical Data 11
Operational Indications 12
Operating Parameters 13
Glossary
Index
MAN_SICAM_IO-Unit_7XV5673_US.book Page 1 Thursday, May 10, 2012 10:59 AM

Disclaimer of Liability
This document has been subjected to rigorous technical review
before being published. It is revised at regular intervals, and any
modifications and amendments are included in the subsequent
issues. The content of this document has been compiled for
information purposes only. Although Siemens AG has made best
efforts to keep the document as precise and up-to-date as possible,
Siemens AG shall not assume any liability for defects and damage
which result through use of the information contained herein.
This content does not form part of a contract or of business
relations; nor does it change these. All obligations of Siemens AG
are stated in the relevant contractual agreements.
Siemens AG reserves the right to revise this document from time to
time.
Document release: E50417-H1040-C484-A3.00
Edition 05.2012
Product version: V2.00
Copyright
Copyright © Siemens AG 2012. All rights reserved.
The disclosure, duplication, distribution and editing of this
document, or utilization and communication of the content are not
permitted, unless authorized in writing. All rights, including rights
created by patent grant or registration of a utility model or a design,
are reserved.
Registered Trademarks
SIPROTEC®, SENTRON®, and SICAM®are registered
trademarks of Siemens AG. An unauthorized use is illegal.
All other designations in this document can be trademarks whose
use by third parties for their own purposes can infringe the rights of
the owner.
NOTE
For your own safety, please observe the warnings and safety instructions contained in this document.
MAN_SICAM_IO-Unit_7XV5673_US.book Page 2 Thursday, May 10, 2012 10:59 AM

3SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
Preface
Purpose of this manual
This manual describes the application, functions, installation, commissioning and operation of the
SICAM I/O Unit 7XV5673.
Target group
This manual is intended for project engineers, commissioning and operating personnel in electrical systems
and substations.
Scope of validity of this manual
This manual is valid for the SICAM I/O Unit 7XV5673.
Further support
For any questions concerning your system, please contact your Siemens representative.
Hotline Our Customer Support Center provides around-the-clock support.
Phone: [phone]
Fax: [phone]
Internet: http://www.siprotec.com
e-mail: [email protected]
Training courses
If you are interested in our current training program, please contact our training center:
Siemens AG
Siemens Power Academy
Humboldtstr. 59
D-90459 Nuremberg
Tel.: [phone]
Fax: [phone]
Internet: http://www.siemens.com/energy/power-academy
e-mail: power-academy[email protected]
MAN_SICAM_IO-Unit_7XV5673_US.book Page 3 Thursday, May 10, 2012 10:59 AM

4SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
Notes On Safety
This manual does not constitute a complete catalog of all safety measures required for operating the equipment
(module, device) in question, because special operating conditions may require additional measures. However,
it does contain notes that must be adhered to for your own personal safety and to avoid damage to property.
These notes are highlighted with a warning triangle and different keywords indicating different degrees of
danger.
DANGER
Danger means that death or severe injury will occur if the appropriate safety measures are not taken.
✧Follow all advice instructions to prevent death or severe injury.
WARNING
Warning means that death or severe injury can occur if the appropriate safety measures are not taken.
✧Follow all advice instructions to prevent death or severe injury.
CAUTION
Caution means that minor or moderate injury can occur if the appropriate safety measures are not taken.
✧Follow all advice instructions to prevent minor injury.
NOTICE
Notice means that damage to property can occur if the appropriate safety measures are not taken.
✧Follow all advice instructions to prevent damage to property.
NOTE
is important information about the product, the handling of the product, or the part of the documentation in
question to which special attention must be paid.
MAN_SICAM_IO-Unit_7XV5673_US.book Page 4 Thursday, May 10, 2012 10:59 AM

5SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
Personnel qualified in electrical engineering
Commissioning and operation of the equipment (module, device) described in this manual must be performed
by personnel qualified in electrical engineering only. As used in the safety notes contained in this manual, elec-
trically qualified personnel are those persons who are authorized to commission, release, ground and tag
devices, systems, and electrical circuits in accordance with safety standards.
Use as Prescribed
The equipment (device, module) must not be used for any other purposes than those described in the Catalog
and the Technical Description. If it is used together with third-party devices and components, these must be
recommended or approved by Siemens.
If the device is not used in accordance with the product information and this manual, the scheduled protection
is impaired.
Correct and safe operation of the product requires adequate transportation, storage, installation, and mounting
as well as appropriate use and maintenance.
During the operation of electrical equipment, it is unavoidable that certain parts of this equipment will carry dan-
gerous voltages. Severe injury or damage to property can occur if the appropriate measures are not taken:
• Before making any connections at all, ground the equipment at the PE terminal.
• Hazardous voltages can be present on all switching components connected to the power supply.
• Even after the supply voltage has been disconnected, hazardous voltages can still be present in the equip-
ment (capacitor storage).
• Equipment with current transformer circuits must not be operated while open.
• Thelimit values indicated inthemanualandtheproduct information mustnot be exceeded; this also refers
to testing and commissioning
MAN_SICAM_IO-Unit_7XV5673_US.book Page 5 Thursday, May 10, 2012 10:59 AM

6SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
Used Symbols
Statement of Conformity
Further
IEEE Std.C37.90
No. Symbol Description
1 Direct current
IEC 60417-5031
2 Alternating current
IEC 60417-5032
3Direct current and alternating current
IEC 60417-5033
4 Protective conductor terminal
IEC 60417-5019
5 Caution, risk of electric shoc
6 Caution, risk of danger
ISO 7000-0434
This product complies with the directive of the Council of the European Communities on the approx-
imation of the laws of the Member States relating to electromagnetic compatibility (EMC Council
Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits
(Lowvoltage Directive 2006/95/EC).
This conformity has been established by means of tests conducted by Siemens AG in accordance
of the Council Directive in agreement with the generic standards EN 61000-6-2 and EN 61000-6-4
for the EMC directives, and with the standard EN 60255-27 for the low-voltage directive.
The device has been designed and produced for industrial use.
This product is UL-certified to Standard UL 508, based on the specification stated in chapter 11 (Technical Data). UL
File No.: E194016.
IND. CONT. EQ.
69CA
MAN_SICAM_IO-Unit_7XV5673_US.book Page 6 Thursday, May 10, 2012 10:59 AM

7SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1 User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Versions of SICAM I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2 Ordering Information, Scope of Delivery and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Device Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Mechanical Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 Electrical Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4 Getting Started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Unpacking, Inspecting the Delivery and Installing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2.1 General Assembly Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2.2 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.1 Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.2 Electrical Connection of SICAM I/O Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.4 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.5 Access Rights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.6 Meaning of the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.7 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.7.1 Initial and Current Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.7.2 Starting the Device with the Default IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.8 SICAM I/O Mapping Tool Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5 Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1 Basic Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.1.1 I/O Mirror. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.1.2 Unidirectional Binary Signal Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.1.3 I/O Expansion for the Connection to Systems Control, a Central Controller, or a Protection Device
(Electric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.1.4 I/O Expansion for the Connection to Systems Control or a Central Controller (Optical). . . . . . . . . 42
5.1.5 Contact Multiplier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
MAN_SICAM_IO-Unit_7XV5673_US.book Page 7 Thursday, May 10, 2012 10:59 AM

8SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
5.2 Applications for Remote Transmission of Binary Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.2.1 Binary Signal Transmission via Synchronous Leased Line with G703.1/X.21 Connection . . . . . . 44
5.2.2 Binary Signal Transmission via Two-Wire Copper Cable with Blocking. . . . . . . . . . . . . . . . . . . . . 45
5.2.3 Binary Signal Transmission Across Large Distances via Optical Fiber . . . . . . . . . . . . . . . . . . . . . 46
5.2.4 Binary Signal Transmission via Synchronous Leased Line with G703.6 Connection . . . . . . . . . . 47
5.2.5 Binary Signal Transmission via Optical Fiber or Wireless Connection. . . . . . . . . . . . . . . . . . . . . . 48
6 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1 General Usage Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.2 Start and Design of the User Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.2.1 Initial Start of the User Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.2.2 Enabling JavaScript . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.2.3 Number of Connections via HTTP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.2.4 Layout of the User Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.2.5 Starting the User Interface during Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.3 Configuration of the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.3.1 Device Configuration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.3.2 Access to the Passive Parameter Set by Multiple Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6.3.3 Setting the Operational Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.4 Value View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
6.5 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
6.5.1 Firmware Upload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
6.5.2 Date/Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
6.5.3 Message Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
6.5.4 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
6.6 Examples for Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
6.6.1 Application as Modbus Server via the Ethernet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
6.6.2 Application as Modbus Server via Serial RS485 Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
6.6.3 Application as I/O Mirror via Ethernet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
6.6.4 Application as I/O Mirror via the Optical Fiber Connection, Bidirectional. . . . . . . . . . . . . . . . . . . 122
6.6.5 Application as I/O Mirror via Serial RS485 Connection, Unidirectional . . . . . . . . . . . . . . . . . . . . 124
6.6.6 Application as Contact Multiplier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
7 Time Synchronization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
7.2 Internal Time Keeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
7.2.1 Time Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
7.2.2 Status Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
7.3 External Time Synchronization via Ethernet NTP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
7.4 External Time Synchronization via Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
7.5 Internal Time Synchronization via RTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
8 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
8.1 Communication Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
8.1.1 Ethernet Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
8.1.2 Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
MAN_SICAM_IO-Unit_7XV5673_US.book Page 8 Thursday, May 10, 2012 10:59 AM

9SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
8.2 Modbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
8.2.1 Modbus Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
8.2.2 Exception Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
8.2.3 Modbus TCP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
8.2.4 Modbus UDP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
8.2.5 Modbus RTU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
8.2.6 Register Assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
8.2.7 Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
8.2.8 Data in the Modbus Registers (Data Mapping). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
8.2.9 Modbus Diagnosis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
8.3 I/O Mirror. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
8.3.1 Ethernet Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
8.3.2 Serial Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
8.3.3 I/O Mirror Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
8.4 IEC 61850. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
8.4.1 General I/O Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
8.4.2 PICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
8.4.3 PIXIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
8.4.4 Diagnosis IEC 61850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
9 Maintenance, Storage, Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
9.1 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
9.2 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
9.3 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
10 Failures and LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
10.1 General Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
10.2 Commissioning during Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
10.2.1 Automatic Start of the Boot Loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
10.2.2 Manual Start of the Boot Loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
10.3 Indications Signaled by LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
10.4 Troubleshooting and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
11 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
11.1 General Device Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
11.1.1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
11.1.2 Binary Inputs and Binary Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
11.1.3 Communication Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
11.1.4 Environmental Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
11.1.5 General Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
11.2 Test Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
11.2.1 Electrical Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
11.2.2 Mechanical Stress Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
11.2.3 Climatic Stress Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
11.3 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
MAN_SICAM_IO-Unit_7XV5673_US.book Page 9 Thursday, May 10, 2012 10:59 AM

10 SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
12 Operational Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
13 Operating Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
13.1 Process Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
13.1.1 Binary Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
13.1.2 Binary Outputs (Relay Outputs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
13.1.3 LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
13.2 Administrative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
13.2.1 Indication Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
13.2.2 Time Synchronization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
13.2.3 Ethernet Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
13.2.4 Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
13.2.5 Device and Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
MAN_SICAM_IO-Unit_7XV5673_US.book Page 10 Thursday, May 10, 2012 10:59 AM

11SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
1 User Information
Application Scope
SICAM I/O Unit 7XV5673 is a digital input/output device and is used by utilities (energy supply companies) in
substation environment. The device is also used for industrial sectors and in businesses with increased envi-
ronmental requirements. It can be used in nearly every application for protection relays or SCADA, e.g. over
current protection, teleprotection or Substation Automation. Nearby and remote connection of binary I/O Inputs
are possible using this SICAM I/O Unit.
In the manual, the short name SICAM I/O Unit is used.
The SICAM I/O Unit can be used as, for example:
• I/O mirror: point-to-point transfer of binary signals between 2 SICAM I/O Units via Ethernet or a serial con-
nection
• I/O expansion: device expansion by binary inputs and outputs
• Contact multiplier: multiplication of signals on one or several binary inputs via relay contacts
Binary Inputs and Relay Outputs
The device contains 2 terminal blocks with 3 binary inputs and 3 relay outputs each, and an Ethernet
connection with internal Ethernet switch and a serial interface. Depending on the device variant, the serial
interface is designed as RS485 or FO interface (820 nm).
2 binary inputs have a common root on each terminal block. Another binary input is potential free (not
connected to potential). The threshold voltage of the binary inputs can be set to DC 19 V, DC 88 V or
DC 176 V. Therefore an optimal adjustment to the station battery’s voltage of the substation can be achieved
and the pickup voltage can be adjusted in the case of increased interference level.
Each terminal block has 2 relay outputs NO (normally open) and one relay output CO (change over). The
relays can switch voltages up to AC/DC 250 V and currents up to AC/DC 5 A.
Function
Via binary inputs, all kinds of binary signals of switch gear/protection scheme (for example tripping command,
switch position signal, fault and status indications) are securely detected. This information can directly be dis-
tributed at this SICAM I/O Unit over relays, or be transmitted over communication ways to further equipment or
systems.
The information is transmitted protected about the Ethernet and the serial interface in telegrams.
The parameter setting is simply carried out with a standard Web browser at the PC which is connected by the
Ethernet interface. A separate software is not required.
MAN_SICAM_IO-Unit_7XV5673_US.book Page 11 Thursday, May 10, 2012 10:59 AM

1 User Information
12 SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
Communication
For communication with systems control and other substations for process automation, the Ethernet interface
and the serial interface (RS485 or optical) are available.
The device parameterization, the transfer of indications and the time synchronization with NTP is supported
via Ethernet. The communication protocols are HTTP, Modbus TCP, Modbus UDP, IEC 61850, and NTP. The
client or server mode is used for the binary signal transmission.
The serial interface supports the transfer of indications and time synchronization. Depending on
parameterization, the Modbus RTU communication protocol is used for communication; and the client or
server mode is used for the binary signal transmission.
With the Ethernet switch that is integrated in the device, further network components can be cascaded via a Y
cable, and can therefore also be incorporated in an existing network with IEC 61850 or an other Ethernet pro-
tocol.
Time Synchronization
In operation, the device needs the date and time for all time relevant processes. This ensures a uniform time
basis and a time stamp for the communication with peripheral devices. The following types of time
synchronization are performed according to parameterization:
• External time synchronization via Ethernet NTP
• External time synchronization via fieldbus with Modbus RTU, Modbus TCP or Modbus UDP communica-
tion protocol
• Internal time synchronization via RTC (if there is no external time synchronization)
MAN_SICAM_IO-Unit_7XV5673_US.book Page 12 Thursday, May 10, 2012 10:59 AM

13SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
2 Overview
2.1 Versions of SICAM I/O Unit 14
2.2 Ordering Information, Scope of Delivery and Accessories 15
MAN_SICAM_IO-Unit_7XV5673_US.book Page 13 Thursday, May 10, 2012 10:59 AM

2 Overview
2.1 Versions of SICAM I/O Unit
14 SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
2.1 Versions of SICAM I/O Unit
SICAM I/O Unit 7XV5673 is an input/output device for digital signals. It consists of modules that perform the
detection and implementation of signals for the relay outputs.
Uniform Device Properties
All device variants have the following uniform properties:
• Device type:
−DIN rail mounted device
−Plastic case 96 mm x 96 mm x 100 mm (W x H x D)
−Protection class IP20
−Integrated electrical Ethernet interface (RJ45 connection)
• Binary inputs
−3 binary inputs on terminal block N,
2 of which are binary inputs with a common root and 1 binary input is not connected to common
potential (electrically isolated)
−3 binary inputs on terminal block P,
2 of which are binary inputs with a joint root and 1 binary input is not connected to common potential
(electrically isolated)
• Binary outputs (relay contacts):
−3 relay outputs on terminal block N,
2 of which are normally open (NO) contacts and 1 is a change over (CO) contact
−3 relay outputs on terminal block P,
2 of which are normally open (NO) contacts and 1 is a change over (CO) contact
Variants
SICAM I/O Unit 7XV5673 is available in different variants:
• Serial communication
−Without serial communication
−Via RS485 interface: Modbus RTU communication protocol
−Via the optical interface (820 nm): Modbus RTU communication protocol
• Communication via Ethernet
−With integrated Ethernet switch: Modbus TCP or Modbus UDP communication protocol
−With integrated Ethernet switch: Modbus TCP, Modbus UDP, or IEC 61850 (GOOSE, MMS,
reporting) communication protocol
MAN_SICAM_IO-Unit_7XV5673_US.book Page 14 Thursday, May 10, 2012 10:59 AM

2 Overview
2.2 Ordering Information, Scope of Delivery and Accessories
15SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
2.2 Ordering Information, Scope of Delivery and Accessories
Ordering Information
Figure 2-1 Order Information
Scope of Delivery
Included in delivery are:
• SICAM I/O Unit 7XV5673 according to order reference (see Figure 2-1)
• PANASONIC C2032 or VARTA 6032 101 501 battery (contained separately in the battery compartment
of the device)
• Product Information E50417-B1050-C484
• DVD with the following content regarding the DIGSI operating program and SIPROTEC products with
accessories:
−Catalogs
−Manuals
−Updates
−Device drivers
Current documentation, updates, and device drivers can also be found on the Internet in the SIPROTEC
download area under http://www.siprotec.com.
Description
SICAM I/OUnit Order No. /MLFB
SICAM I/O Unit, integrated electrical
Ethernet interface, connection RJ45
Device type
Case 96 mm x 96 mm x 100 mm
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1AA0JJ 0- 673- 57XV
Inputs and outputs
3 Binary inputs with adjustable threshold voltage,
3 Relay outputs (2 NO, 1 CO)
3 Binary inputs with adjustable threshold voltage,
3 Relay outputs (2 NO, 1 CO)
Serial interface and communication protocol
Without serial communication
RS485 – Modbus RTU, I/O mirror
FO 820 nm – Modbus RTU, I/O mirror
0
1
Protection class
Snap-on mounting unit, protection class IP20
Communication interface and communication protocol
Ethernet interface with Modbus TCP/UDP or
I/O mirror
Ethernet interface with Modbus TCP/UDP,
I/Omirror, or IEC 61850 (GOOSE, MMS, Reporting)
Features
Integrated Ethernet switch
2
1
2
MAN_SICAM_IO-Unit_7XV5673_US.book Page 15 Thursday, May 10, 2012 10:59 AM

2 Overview
2.2 Ordering Information, Scope of Delivery and Accessories
16 SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
Accessories
The following components are optionally available:
• Device Manual E50417-H1040-C484 (download available at http://www.siprotec.com)
• Y cable, order no. 7KE6000-8GD00-0BA2
• Ethernet patch cables according to table 2-1:
• RS485 cables for SIPROTEC devices according to Table 2-2:
Table 2-1 Ethernet Patch Cable CAT5 for Cabinet-Internal Wiring (Double Shielded (SFTP), LAN
Connector Plugs RJ45 on Both Sides)
Cable Length Order Number
0.5 m 7KE6000-8GD00-0AA5
1.0 m 7KE6000-8GD00-1AA0
2.0 m 7KE6000-8GD00-2AA0
3.0 m 7KE6000-8GD00-3AA0
5.0 m 7KE6000-8GD00-5AA0
10.0 m 7KE6000-8GD01-0AA0
15.0 m 7KE6000-8GD01-5AA0
20.0 m 7KE6000-8GD02-0AA0
Table 2-2 Standard RS485 Cables
Standard RS485 Cable Cable Length Order Number
Maximum 1000 m
(minimal order quantity 20 m) 6XV1 830-0EH10
Length preferred 20 m 6XV1 830-0EN20
Length preferred 50 m 6XV1 830-0EN50
Length preferred 100 m 6XV1 830-0ET10
Length preferred 200 m 6XV1 830-0ET20
MAN_SICAM_IO-Unit_7XV5673_US.book Page 16 Thursday, May 10, 2012 10:59 AM

2 Overview
2.2 Ordering Information, Scope of Delivery and Accessories
17SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
• RS485 bus connectors for SIPROTEC devices according to Table 2-3:
• Ordering information for prepared optical fiber cables (fiber-optic cable) is available on the Internet
(SIPROTEC download area) under http://www.siprotec.com under accessories -> 6XV81xx.
• Further notes on device accessories and their environment can be found under http://www.siprotec.com.
Table 2-3 RS485 Bus Connectors
RS485 Bus Connector Description Order Number
SIMATIC DP, bus connector with tilted
cableoutlet,15.8mmx 54 mmx39.5mm
(WXHXD), terminating resistor with iso-
lating function, without PG socket
6ES7972-0BA42-0XA0
SIMATIC DP, bus connector with tilted
cableoutlet,15.8mmx 54 mmx39.5mm
(WXHXD), terminating resistor with iso-
lating function, with PG socket
6ES7972-0BB42-0XA0
MAN_SICAM_IO-Unit_7XV5673_US.book Page 17 Thursday, May 10, 2012 10:59 AM

2 Overview
2.2 Ordering Information, Scope of Delivery and Accessories
18 SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
MAN_SICAM_IO-Unit_7XV5673_US.book Page 18 Thursday, May 10, 2012 10:59 AM

19SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
3 Device Design
3.1 Mechanical Design 20
3.2 Electrical Design 21
MAN_SICAM_IO-Unit_7XV5673_US.book Page 19 Thursday, May 10, 2012 10:59 AM

3 Device Design
3.1 Mechanical Design
20 SICAM I/O Unit, 7XV5673, Device Manual
E50417-H1040-C484-A3, Edition 05.2012
3.1 Mechanical Design
The electrical modules are installed in a plastic case with the dimensions 96 mm x 96 mm x 100 mm (W x H x
D). The case is prepared for mounting on a DIN rail.
The top side of the device accommodates the RJ45 Ethernet connector with 2 LEDs and four additional LEDs.
At the cover of the battery compartment there is a labeling strip for the 3 configurable LEDs H1, H2, ERROR
and a battery symbol that indicates the polarity. On the top, the name plate is affixed. Among other information,
it also contains the performance characteristics of the device. A lithium battery is located under the removable
cover of the battery compartment.
On the side of the terminal, the terminals for the binary inputs and the relay outputs, the supply voltage, and
the protective grounding as well as the plug-in connection for the serial interface (RS485 or FO) are arranged.
The terminals andthe plug-in connection are described in detailin chapter 4.3.2 andin theProductInformation,
included in delivery.
The snap-in unit is mounted in the center of the front cover. The IP-Addr. push-button is located in the lower
right corner of the front cover. Pressing it (> 3 s) activates the factory-set default IP address. The default
IP address and the default subnet mask are imprinted on the side panel.
Figure 3-1 Design of the SICAM I/O Unit 7XV5673 with RS485 and Serial FO Interface or without Serial
Interface
7XV5673-0JJ10-1AA1 7XV5673-0JJ20-1AA1
7XV5673-0JJ00-1AA1
MAN_SICAM_IO-Unit_7XV5673_US.book Page 20 Thursday, May 10, 2012 10:59 AM