Sienci Labs MILL ONE User manual

Manual Illustrated by Gontarz Design Studio
Assembly Manual
MILL ONE

Safety Warnings and Guidelines
1. Be sure to carefully follow provided machine assembly instructions before machine use to ensure operator
safety.
2. All wires must be appropriately positioned before beginning the operation of this machine. Cutting a “live”
wire may cause exposed metal parts of the routing/trimming tool to become electrified and shock the
operator.
3. Ensure the machine is placed on a flat surface and in a well-ventilated space before operation.
4. Always wear eye protection during machine operation.
5. Always wear hearing protection during extended machine operation based on proximity to machine.
6. Materials may release chemicals that are toxic or unsafe to inhale when cut. Always check the Material Safety
Data Sheet (MSDS) of the material in question before cutting. Always cover exposed skin and wear
appropriate airway protection (e.g. dust mask/respirator) specific to the material used and its application.
7. Any workpiece must be appropriately secured before starting a cutting routine by clamps or other practical
securing method. Holding the material by hand or employing any other unstable form of securing will lead to
unsafe loss of machine control.
8. Cutting bits used for the Mill One should be used at the discretion of the user. Bits are sharp and can crack
and break without notice so appropriate care should be taken by the user while manipulating and installing
them. Carefully check bits for cracks or damage before operating the machine and replace any cracked or
unfit bits immediately.
9. Carefully inspect any consumable material before use on the machine, any unforeseen inconsistency in
material hardness or material quality may cause damage to the machine.
10. Keep away from all moving parts during machine operation.
11. Before beginning a cutting job, ensure the router/trimmer runs properly. Immediately disable the tool if
visible vibration or wobble occurs. This might indicate a damaged tool or an improperly installed bit.
12. Make sure the bit in not contacting the workpiece before the router/trimmer tool is turned on.
13. Do not leave the machine running unattended, the machine should only be operated with the operator
present.
14. Do not touch the cutting bit immediately after use. It may be hot and could burn the operator.
15. Use bits that are appropriate to the material and cutting speed used.
Machine Disclaimer
The product user takes on all the associated liability pertaining to the operation and performance of the Mill One. The listed
“Safety Warnings and Guidelines” outline the necessary precautions that should be taken any time the machine is operated.
Sienci Labs will not be held responsible for any damages to property or injury incurred on the operator or bystanders. Sienci
Labs will not be held responsible for damages to property or injury incurred on the operator or bystanders if any alterations are
made to the design or assembly of our machine. Although care is taken to ensure the accuracy of information made available on
this website and other forms of media, Sienci Labs will not be held liable for inaccuracies, errors, or inconsistencies in website
content, the content of files linked to by this website, references made to external websites herein, and/or information
produced by Sienci Labs. The information which has been made available will not be applicable to all situations and is subject to
change without notice so it should not substitute for the discretion of product users. Variability in machine accuracy and
performance may occur due to improper machine assembly by the user, as such, Sienci Labs takes on no responsibility for
variation between claimed machine specifications and the performance of the user’s machine from improper assembly.

P-NH
3x
A-N
3x
SC
3x
VB
12x
M3-8
12x
M3-15
6x
M3-N
6x
M5-25
16x
M8-N
26x
M8-15
12x
M8-25
26x
M5-W
12x
M5-N
10x
M5-NE
6x
P-AM
5x
SM
3x
AR-200
1x
AR-400
2x
LS-400
2x
LS-200
1x
P-RM
1x
P-EH
1x
F-B
1x
F-L
1x
F-R
1x
F-F
1x
F-AC
1x
P-FB
4x
G-XZ
1x
2 2.5 4
Tools:
6 Phillips
Allen Keys
10mm
Wrench
G-Y
1x
E-ARD
1x
E-CNC
1x
E-HJ
6x
E-SDH
3x
E-SDC
3x
E-C
3x
E-W
2x
E-J
1x
P-PH
1x
LIST OF
PARTS

STEP 1
Lead Screw
Nut Holding
Assembly
Take note that one of the three plastic nut holders
(P-NH) is a different colour and is not the same as
the one depicted. It’s still assembled the same way
but is specially used for Step 2.
!
!
!
3x
P-NH
3x
A-N
3x
M3-15
6x
M3-N
6x
2.5
Allen

STEP 2
XZ Gantry
Assembly
G-XZ
1x
M5-25
2x
M5-N
2x
This is the mirrored lead screw nut assembly.
Check that the M5 nuts are properly fitting into
the nut traps.
!
!
4
Allen

STEP 3
Y Gantry
Assembly
G-Y
1x
M5-25
2x
M5-N
2x
4
Allen

STEP 4
XZ Gantry
Assembly
M5-25
4x
VB
4x
M5-W
4x
M5-N
2x
M5-NE
2x
Match the eccentric nuts (M5-NE) to the larger
holes, and the regular nuts (M5-N) to the smaller
holes
!
!
!
4
Allen
10mm
Wrench

STEP 5
XZ Gantry
Assembly
Match the eccentric nuts (M5-NE) to the larger
holes, and the regular nuts (M5-N) to the smaller
holes
!
!
!
M5-25
4x
VB
4x
M5-W
4x
M5-N
2x
M5-NE
2x
4
Allen
10mm
Wrench

STEP 6
Y Gantry
Assembly
Match the eccentric nuts (M5-NE) to the larger
holes, and the regular nuts (M5-N) to the smaller
holes
!
!
!
M5-25
4x
VB
4x
M5-W
4x
M5-N
2x
M5-NE
2x
4
Allen
10mm
Wrench

STEP 7
Mounting the
Motors to the
Rails
3x
P-AM
3x
SM
3x
M3-8
12x
Make sure that the motor connector is facing
downwards
!
2.5
Allen
!

STEP 8
Mounting the
Motors to the
Rails
2x
1x
AR-200
1x
AR-400
2x
M8-15
6x
6
Allen

STEP 9
Attaching
X-Lead Screw
to XZ Gantry SC
1x
LS-400
1x
!
!Make sure to push coupler all the way onto lead
screw before tightening
2
Allen

STEP 10
Attaching the
X-Rail to the XZ
Gantry
Make sure to push coupler all the way onto
motor shaft before tightening
!
!
2
Allen
10mm
Wrench
Rotate the eccentric nuts (M5-NE)
until gantry slides onto the rail easily

STEP 11
Attaching the
X-Rail to the XZ
Gantry P-AM
1x
M8-15
2x
Rotate the eccentric nuts (M5-NE) to
tighten the grip of the wheels on the
rail. Tighten until you can no longer
rotate the V Groove bearings (VB) with
your fingers.
10mm
Wrench
6
Allen

STEP 12
Attaching
Z-Lead Screw
to XZ Gantry SC
1x
LS-200
1x
!
!Make sure to push coupler all the way onto lead
screw before tightening
2
Allen

STEP 13
Attaching the
Z-Rail to the XZ
Gantry
Make sure to push coupler all the way onto
motor shaft before tightening
!
!
Rotate the eccentric nuts (M5-NE)
until gantry slides onto the rail easily
2
Allen
10mm
Wrench

STEP 14
Calibrating the
V Groove
Bearings on
the XZ Gantry
Rotate the eccentric nuts (M5-NE) to
tighten the grip of the wheels on the rail.
Tighten until you can no longer rotate
the V Groove bearings (VB) with your
fingers.
10mm
Wrench

STEP 15
Attaching Lead
Screw to Y
Gantry SC
1x
LS-400
1x
Make sure to push coupler all the way onto lead
screw before tightening
!
!
2
Allen

STEP 16
Attaching the
Y-Rail to the Y
Gantry
Rotate the eccentric nuts (M5-NE)
until gantry slides onto the rail easily
Make sure to push coupler all the way onto
motor shaft before tightening
!
!
2
Allen
10mm
Wrench

STEP 17
Attaching the
Y-Rail to the Y
Gantry P-AM
1x
M8-15
2x
Rotate the eccentric nuts (M5-NE) to
tighten the grip of the wheels on the rail.
Tighten until you can no longer rotate
the V Groove bearings (VB) with your
fingers.
10mm
Wrench
6
Allen
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