Simonds CLP-274 Instruction Manual

CLP-274
COMPONENT LEAD PROCESSOR
248 ELM ST.
SOUTHBRIDGE, MASSACHUSETTS 01550
USA
PHONE: [phone]
FAX: [phone]
E-mail: [email protected]
DIMENSIONS 3”H X 5 3/4”L X 3 1/2”W
WEIGHT 1 LBS
WORKING PRESSURES 40-60 PSI
Made in the U.S.A.
Owners & Safety Manual
Read manual carefully.Wear Eye Protection
6/10/2013

DRWG. NO. DESCRIPTION PART NO.
1F PISTON HOUSING 1PPF-CLP
2 PISTON SHAFT 2-CLP
3 TENSION SPRING (2 Required) 3-CLP-K10
4 RETURN SPRING 4-CLP***
5 END CAP 5-CLP
6 COVER PLATE 6-CLP
7 CUTTER BLADE 7A-CLP
9 BASE 9PT-CLP-ALUM
11 TENSION PIN (2 Required) 11A-CLP-K2
12 COVER SCREW (2 Required) 12-CLP-K2
13 DIE SCREW (2 Required) 13-CLP-K2
15 PISTON CUP 15-MSP***
19 O’RING 18-MSP-10***
21 LOCK NUT 21-CLP***
***PART OF POWER PACK REPAIR KIT- #274-CLP-KIT
NOT SHOWN BUT SUPPLIED WITH CLP-274-ALUM OUTFIT:
103—FOOTSWITCH
102-5 - AIR HOSE
# 7—Cutter Blade #7A-CLP may be factory re-sharpened
248 ELM ST., SOUTHBRIDGE, MA 508-764-3235 6/17/13
[email protected] youtube.com/simondsinc
CLP-274

OPERATING INSTRUCTIONS:
 Maximum inlet pressure is 4.0827 BAR (60 PSI). For longer tool and blade life it is recommended to
operate the tool at the lowest pressure to do the job or as indicated on the tool.
 Tools should have an in line air filter to remove debris, water and particulates. Inline air filter and
regulator should be not more than 1.829 meters (6 feet) from the tool.
 An inline lubricator will help to extend the life of the tool. Only use pneumatic oil in the lubricator. If no
lubricator is available place a few drops of pneumatic oil in to the air inlet of tool each week. Only lub-
ricants recommended by Simonds are to be used.
 Only tools recommended and manufactured by Simonds are to be used on this power pack. Use of
other tools may constitute a hazard or void warranty.
 After inserting lead component in to die (purchased separate) activate the tool with foot switch.
 Air hose must be securely fastened to the air inlet prior to using. Be sure hose is tightened using the
proper tool. The air hose should have a .25 mm NPT (1/8”) thread attached that will screw in to the
tool end.
 Air hose should be attached to air supply (air filtration system) securely. It is recommended that a
quick disconnect devise be used to attach air hose to air supply.
SAFETY INSTRUCTIONS
 Inspect tools and hoses each day prior to operation. Air hose that is frayed, cut or abraded should be
replaced. Be sure that threads are clean and not worn.
 If the tool is not in use and not positively disconnected from the energy supply, the energy supply sys-
tem must facilitate isolation and dissipation of pressure by a suitable and lockable shutoff device in
order to prevent unexpected start-up.
 Beware of hair, fingers, ties, loose clothing etc. when operating the tool. Keep away from moving
parts.
 Always wear eye protection when operating the tool. Beware of ejection of cuttings or chips. Turn
head to avoid being exposed to this operation.
 Beware that working on brittle material may cause harmful splinters.
 Always disconnect from air supply when changing tool, during repair, adjusting and inserting tools,
maintenance and cleaning operations.
 Simonds tools are not designed for use in explosive atmospheres.
 Simonds tools are not insulated for coming in to contact with electric power sources.
 Do not use tools near personnel where risk of flying debris may hit them.
 Do not point or aim tool at another person.
 Unsecured or cut air hose may cause a whipping action which may result in injury.
 Do not use any attachments not manufactured by Simonds for this tool. Injury may result.
 If the tool is used on a bench stand or a work station be sure that the tool is fastened properly.
 Dispose of tool and material as recommended by local disposal regulations.
 Simonds tools are not for use other than on production line. Tool should not be used as a hammer or
pry bar. A “two hand control” may be required depending on the attached tool.
 DO NOT EXCEED RECOMMENDED WIRE SIZE OR AIR PRESSURE. Exceeding the
recommended wire size for the jaws may cause damage to tool or injury to user.
www.simonds-inc.com
www.youtube.com/simondsinc

ASSEMBLY
 Upon receipt inspect box for all parts.
 Screw on optional die.
 Prior to use attach air hose to air inlet of foot switch using proper wrench size. Attach two hoses from
foot switch to back of power pack. Check that all threads are free of debris.
 Attach air hose to Air filter/Regulator using a quick disconnect device. Be sure that air hose is secure.
There should be no air leaks. If there is, remove hose and check threads for damage. Reattach air
hose, tighten.
 ISOLATE AIR WHILE ATTACHING DIE OR WORKING ON UNIT!
 Test unit to assure free movement of jaws. Be sure to follow all safety instructions when testing.
 Once unit has been tested and safety issues addressed the unit is ready for production line use.
TO REMOVE CUTTING BLADE 7A-CLP
 Disconnect air supply
 Unscrew part 1F (piston) from part 9 (base).
 Remove part 6 (cover plate).
 Hold the seal end of the piston shaft part 2 in a vise and with a thin open end wrench remove the cutter
blade from the shaft.
ASSEMBLY IN REVERSE ORDER
Simonds CLP-274-ALUM is a pneumatic tool intended to cut or crimp wires. Any use other than
intended by Simonds Inc. may void all warranties.
WARRANTY
Simonds Inc. power packs are warranted to be free from defects in materials and
workmanship for a period of one year, barring alterations, abuse or misuse. All products
returned for warranty repair must be sent to Simonds Inc., Southbridge, MA at end users
expense. Simonds will either repair or replace the tool if it is found defective due to
material defect or workmanship at Simonds discretion.
Warranty repairs accepted only through distributors with proper RMA’s.