Simonds CLP-2000A Instruction Manual

DIMENSIONS 3”H X 8”L X 5 1/4”W
WEIGHT 4.5 LBS
WORKING PRESSURES 60-80 PSI
OWNER & SAFETY MANUAL
CLP-2000A
COMPONENT LEAD PROCESSOR
Made in the U.S.A. Wear Eye Protection
SIMONDS INC.
248 ELM ST. | SOUTHBRIDGE, MA 01550
508-764-3235 | [e-mail] | www.simonds-inc.com
Read Carefully Before Operating

# DESCRIPTION PART #
1F PISTON HOUSING 1-F-002
3 PISTON SHAFT (includes 20-CLP-2000) 3-2000-CLP
4 SPRING PLUNGER 4-CLP-2000
5 LOCK NUT 36-CLP
6A COVER PLATE 6A-CLP-2000
7 CUTTER BLADE 7-CLP-2000
8 TENSION SPRING 3-CLP-K10
9A BASE 9A-CLP-2000
10A MOUNTING PLATE 10A-CLP-2000
11A TENSION SPRING (2 required) 11A-CLP
12 COVER SCREWS (2 required) 12-CLP-2000
13 DIE SCREWS 13-CLP-2000
14 END CAP 5-CLP-2000
15 PISTON SEAL 15A-02***
16 O-RING (required) 16-01-K10***
17 O-RING 17-02-K10***
18 O-RING 18-01***
19A MOUNTING BASE SCREW 19A-CLP-2000
20 PISTON SHAFT EXTENSION 20-CLP-2000
21A TRAY 21A-CLP-2000
24A SHORT SPRING PLUNGER 24A-CLP-2000
29 PISTON WASHER 25-01***
POWER PACK REPAIR KIT 2000-KIT
Not Shown FOOT SWITCH (included) 107
Not Shown AIR HOSE (2 included) 102-5
1
1
1
1
1
(1) Part of Power Pack Repair KIT
# 7: Cutter Blade 7-CLP-2000 may be factory re-sharpened
CLP-2000A

ASSEMBLY
• Upon receipt inspect box for all parts.
• Screw on optional die.
• Prior to use attach air hose to air inlet of foot switch using proper wrench size. Attach two hoses
from foot switch to back of power pack. Check that all threads are free of debris.
• Attach air hose to Air filter/Regulator using a quick disconnect device. Be sure that air hose is se-
cure. There should be no air leaks. If there is, remove hose and check threads for damage. Reat-
tach air hose, tighten.
ISOLATE AIR WHILE ATTACHING DIE OR WORKING ON UNIT!
• Test unit to assure free movement of jaws. Be sure to follow all safety instructions when testing.
• Once unit has been tested and safety issues addressed the unit is ready for production line use.
TO REMOVE CUTTING BLADE 7A-CLP-2000
• Disconnect air supply
• Unscrew part 1F (piston) from part 9A (base).
• Remove part 6 (cover plate).
• Hold the seal end of the piston shaft part 3 in a vise and with a thin open end wrench remove the
cutter blade from the shaft.
ASSEMBLY IN REVERSE ORDER
OPERATING INSTRUCTIONS:
• Maximum inlet pressure is 80 PSI (5.516 BAR). The power pack needs to have an inline locking
regulator so that maximum inlet pressure is not exceeded. Minimum air pressure is 40 PSI
2.758BAR).
For longer tool life it is recommend to use only enough air to complete the job, never exceeding the recommended pressure.
• Tools should have an in line air filter to remove debris, water and particulates. Inline air filter and
regulator should be not more than 6 feet (1.83 m) from the tool.
• An inline lubricator will help to extend the life of the tool. Only use pneumatic oil recommended
by Simonds in the lubricator. If no lubricator is available place a few drops of pneumatic oil in to
the air inlet of tool each week.
• To activate unit, slide safety latch over with thumb and squeeze lever. Be sure to release start
and stop device in case of a failure of energy supply.
• Air hose must be securely fastened to the air inlet prior to using. Be sure hose is tightened using
the proper tool. The air hose needs a 1/8” (.25 mm NPT) thread attached that will screw in to
the tool end.
• Air hose should be attached to air supply (air filtration system) securely. It is recommended that a
quick disconnect devise be used to attach air hose to air supply.
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WARRANTY
Simonds Inc. power packs and jaws are warrantied to be free from defects in materials and
workmanship for a period of one year, barring alterations, abuse or misuse. All products re-
turned for warranty repair must be sent to Simonds Inc., Southbridge, MA at end users ex-
pense. Simonds will either repair or replace the tool if it is found defective due to material de-
fect or workmanship at Simonds discretion.
Warranty repairs accepted only through distributors with proper RMA’s.
SAFETY INSTRUCTIONS
• Inspect tools and hoses each day prior to operation. Air hose that is frayed, cut or abraded should
be replaced. Be sure that threads are clean and not worn.
• If the tool is not in use and not positively disconnected from the energy supply, the energy supply
system must facilitate isolation and dissipation of pressure by a suitable and lockable shutoff
device in order to prevent unexpected start-up.
• Beware of hair, fingers, ties, loose clothing etc. when operating the tool. Keep away from moving
parts.
• Always wear eye protection when operating the tool. Beware of ejection of cuttings or chips. Turn
head to avoid being exposed to this operation.
• Beware that working on brittle material may cause harmful splinters.
• Always disconnect from air supply when changing tool, during repair, adjusting and inserting tools,
maintenance and cleaning operations.
• Simonds tools are not designed for use in explosive atmospheres.
• Simonds tools are not insulated for coming in to contact with electric power sources.
• Do not use tools near personnel where risk of flying debris may hit them.
• Do not point or aim tool at another person.
• Unsecured or cut air hose may cause a whipping action which may result in injury.
• Do not use any attachments not manufactured by Simonds for this tool. Injury may result.
• If the tool is used on a bench stand or a work station be sure that the tool is fastened properly.
• Dispose of tool and material as recommended by local disposal regulations.
• Simonds tools are not for use other than on production line. Tool should not be used as a hammer
or pry bar. A “two hand control” may be required depending on the attached tool.
• DO NOT EXCEED RECOMMENDED WIRE SIZE OR AIR PRESSURE. Exceeding the
recommended wire size for the jaws may cause damage to tool or injury to user.