Simplex MINIPLEX 4100ES Series Maintenance and service guide

Fire
Australian
Installation
Manual
4100ES Fire Indicator Panel
Installation & Maintenance
Australian
Installation &
Maintenance
Manual
LT0350
Iss 1.5

iii
2006, 2013 Tyco Australia Pty Limited. All Rights Reserved.
All specifications and other information shown were current as of document revision date,
and are subject to change without notice.
Tyco, Simplex, the Simplex logo, MAPNET II, IDNet, TrueAlarm, SmartSync,
WALKTEST, MINIPLEX, and TrueAlert are trademarks of Tyco International Services
AG or its affiliates in the U.S. and/or other countries. VESDA is a trademark of Xtralis.
Simplex fire alarm technology is protected by the following U.S. Patent Numbers:
TrueAlarm analog smoke detection: 5,155,468; 5,173,683 and 5,543,777. IDNet and
MAPNET II addressable communications; 4,796,025. TrueAlert addressable notification;
6,313,744 and 6,426,697. SmartSync horn/strobe control; 6,281,789.
Australian Standard AS 4428.1
ActivFire Listing Number afp1682
The 4100ES is a Fire Indicator Panel manufactured for Tyco Fire Protection Products:
Tyco Fire Protection Products
47 Gilby Road
Mt Waverley
VIC 3149
AUSTRALIA
Phone : [phone]
Fax : [phone]
Name
Serial #
Manufacture Date
Copyrights and Trademarks
Approvals
Manufacture
Product / Site

iv
Tyco (THE COMPANY) and the User of this/these document(s) desire to share
proprietary technical information concerning electronic systems.
For this reason the company is disclosing to the User information in the form of this/these
document(s). In as much as the company considers this information to be proprietary and
desires that it be maintained in confidence, it is hereby agreed by the User that such
information shall be maintained in confidence by the User for a period of TEN YEARS
after the issue date and only be used for the purpose for which it was supplied.
During this period, the User shall not divulge such information to any third party without
the prior written consent of the company and shall take reasonable efforts to prevent any
unauthorised disclosure by its employees. However, the User shall not be required to
keep such information in confidence if it was in their possession prior to its receipt from
the company; if it is or becomes public knowledge without the fault of the User; or the
information becomes available on an unrestricted basis from a third party having a legal
right to disclose such information.
The User's receipt and retention of this information constitutes acceptance of these terms.
This information is copyright and shall not be reproduced in any form whatsoever.
The 4100ES Fire Alarm System provides a configuration programming facility, which
may be accessed via a programming computer using a “dongle”. Because this
programming facility allows the user to define in detail the operation of the 4100ES
System being customised, changes may be made by the user that prevent this installation
from meeting statutory requirements.
The Company, therefore cannot accept any responsibility as to the suitability of the
functions generated by the user using this programming facility.
Non-Disclosure Agreement
End User Liability Disclaimer

v
This manual applies to product with the following:
Model number : 4100ES
Firmware revision : 1.02.04 and on
Document Name : LT0350 4100ES Installation & Maintenance Manual
Issue : 1.5 25 Feb, 2015
14 May, 2004 Issue 1.0.6 Original based on 574-848 Rev G
16 June, 2005 Issue 1.0.7 Added Tyco 614 detectors to Appendix F
30 Oct, 2005 Issue 1.0.8 Added System Sensor detector 885WP-B to List of
Approved Devices in Appendix F.
6 October
2006
Issue 1.0.9 References to LT0432 and 1976-181 Wiring Diagrams
added.
30 Nov. 2006 Issue 1.0.10 Updated drawings 1976-181 Sheets 102, 203, 500.
23 Jan. 2007 Issue 1.0.11 Clarification to RUI cabling limits (Chapter 3),
Checking wiring (Appendix C), T-GEN connection.
9 Aug. 2012 Issue 1.2 Changes for 4100ES introduction.
3-Oct-13 Issue 1.3 Changes for InfoAlarm display introduction
29-Jan-15
25-Feb-15
Issue 1.4
Issue 1.5
Battery charger adjustment updated.
Updated drawing 1976-174 sheet 1.
Model Number & Firmware Revision
Document
Amendment Log

vi
READ AND SAVE THESE INSTRUCTIONS. Follow the instructions in this
installation manual. These instructions must be followed to avoid damage to this product
and associated equipment. Product operation and reliability depends upon proper
installation.
DO NOT INSTALL ANY SIMPLEX®PRODUCT THAT APPEARS DAMAGED.
Upon unpacking your Simplex product, inspect the contents of the carton for shipping
damage. If damage is apparent, immediately file a claim with the carrier and notify your
Simplex product supplier.
SAFETY HAZARD - The 4100ES CPU Card includes a lithium battery. There is
danger of explosion if the battery is incorrectly replaced. Replace only with the same
or equivalent type recommended by the manufacturer. Dispose of used batteries
according to the manufacturer’s instructions.
ELECTRICAL HAZARD -Disconnect electrical field power when making any internal
adjustments or repairs. All repairs should be performed by a representative or authorized
agent of your local Simplex product supplier.
STATIC HAZARD - Static electricity can damage components. Therefore, handle as
follows:
Ground yourself before opening or installing components (use the 553-484 Static
Control Kit).
Prior to installation, keep components wrapped in anti-static material at all times.
EYE SAFETY HAZARD -Under certain fibreoptic application conditions, the optical
output of this device may exceed eye safety limits. Do not use magnification (such as a
microscope or other focusing equipment) when viewing the output of this device.
RADIO FREQUENCY ENERGY - This equipment generates, uses, and can radiate
radio frequency energy and if not installed and used in accordance with the instruction
manual, may cause interference to radio communications. It has been tested and found to
comply with the limits defined in AS 4428.0-1997 and Amendment 1 : 2002.
CLASS A PRODUCT – In a domestic environment this product may cause radio
interference. In which case the user may be required to take adequate measures.
SYSTEM REACCEPTANCE TEST AFTER SOFTWARE CHANGES -To ensure
proper system operation, this product must be tested in accordance with AS 1670 after
any programming operation or change in site-specific software. Reacceptance testing is
required after any change, addition or deletion of system components, or after any
modification, repair or adjustment to system hardware or wiring.
All components, circuits, system operations, or software functions, known to be affected
by a change must be 100% tested. In addition, to ensure that other operations are not
inadvertently affected, at least 10% of initiating devices that are not directly affected by
the change, up to a maximum of 50 devices, should also be tested and proper system
operation verified.
IMPORTANT: Verify 4100ES System Programmer, Executive, and Slave Software
compatibility when installing or replacing system components. Refer to Solution Bulletin
SB11002 for compatibility information.
Cautions, Warnings, and Regulatory Information

vii
Copyrights and Trademarks .........................................................................................iii
Approvals .....................................................................................................................iii
Manufacture..................................................................................................................iii
Product / Site................................................................................................................iii
Non-Disclosure Agreement...........................................................................................iv
End User Liability Disclaimer........................................................................................iv
Model Number & Firmware Revision.............................................................................v
Document......................................................................................................................v 
Amendment Log............................................................................................................v
Cautions, Warnings, and Regulatory Information..........................................................vi
Table of Contents ........................................................................................................vii
List of Figures..............................................................................................................xv
List of Tables..............................................................................................................xvi
Chapter 1 Introduction to the 4100ES Fire Alarm System.............. 1
Introduction............................................................................................................... 1
In this Chapter .......................................................................................................... 1
System Configurations.................................................................................................. 1
Overview................................................................................................................... 1
Standalone Configuration............................................................................................. 2
Overview................................................................................................................... 2
System Design.......................................................................................................... 2
MINIPLEX/RTU Configuration ...................................................................................... 3
Overview................................................................................................................... 3
System Design.......................................................................................................... 3
RUI Communication.................................................................................................. 4
Network Configuration.................................................................................................. 5
Overview................................................................................................................... 5
Hub and Star Configurations..................................................................................... 5
Connecting Loops..................................................................................................... 6
System Design.......................................................................................................... 6
Network Communication........................................................................................... 6
Glossary....................................................................................................................... 7
Chapter 2 Installing 4100ES FIP Components................................. 2-1
Introduction............................................................................................................2-1
In this Chapter .......................................................................................................2-1
Introduction to FIPs (4100ES)....................................................................................2-2
Overview................................................................................................................ 2-2
CPU Bay................................................................................................................ 2-2
Table of Contents{ XE "Table of Contents" }

viii
Master Motherboard .............................................................................................. 2-3
CPU Card.............................................................................................................. 2-4
Additional Modules ................................................................................................ 2-4
CPU Card LEDs.....................................................................................................2-5
Operator Interface.................................................................................................. 2-6
System Power Supply (SPS)................................................................................. 2-7
System Power........................................................................................................ 2-8
The Power Distribution Interface (PDI) ..................................................................2-8
Step 1. Mounting Cabinets (4100ES) ........................................................................2-9
Overview................................................................................................................ 2-9
Step 2. Mounting Card Bays to Cabinets (4100ES)................................................... 2-9
Overview................................................................................................................ 2-9
Front Mounting Bays..............................................................................................2-9
Rear Mounting Bays ............................................................................................ 2-10
Step 3. Configuring Cards (4100ES) ....................................................................... 2-11
Overview.............................................................................................................. 2-11
Master Motherboard Configuration ...................................................................... 2-11
CPU Card Configuration...................................................................................... 2-11
SPS Configuration............................................................................................... 2-11
PDI Configuration ................................................................................................ 2-12
Configuring Other Cards...................................................................................... 2-12
Step 4. Interconnecting Modules and Bays.............................................................. 2-12
Overview.............................................................................................................. 2-12
Guidelines............................................................................................................ 2-12
Card Interconnections in the CPU Bay ................................................................ 2-13
Card Interconnections Within Expansion Bays .................................................... 2-13
Basic Bay-To-Bay Interconnections..................................................................... 2-13
Connecting to Motherboards................................................................................ 2-14
Step 5. Installing Modules into Expansion Bays (4100ES)....................................... 2-16
Overview.............................................................................................................. 2-16
Placement Guidelines.......................................................................................... 2-16
Installing 4” X 5” Cards ........................................................................................ 2-19
Step 6. Installing LED/Switch Modules into Expansion Bays (4100ES)................... 2-21
Overview.............................................................................................................. 2-21
The LED/Switch User Interface............................................................................ 2-21
LED/Switch Controller Card................................................................................. 2-21
LED/Switch Modules............................................................................................ 2-22
Configuring the LED/Switch Controller Card........................................................ 2-22
Activating the Communication Loss Feature........................................................ 2-22
Mounting LED/Switch Modules to the Expansion Bay.......................................... 2-23
Mounting the Controller Card Assembly............................................................... 2-24
Changing Display Card LEDs.............................................................................. 2-24
Interconnecting Cards.......................................................................................... 2-25
Wiring Instructions ............................................................................................... 2-26
Chapter 3 Installing 4100ES MINIPLEX/RTU Components............. 3-1
Introduction............................................................................................................3-1
In this Chapter .......................................................................................................3-1
Introduction to MINIPLEX Transponders (4100ES) ...................................................3-2
Overview................................................................................................................ 3-2
Transponder Cabinets ........................................................................................... 3-2
Transponder Interface Cards (TICs)...................................................................... 3-2
Basic TIC............................................................................................................... 3-2
Card Specifications................................................................................................3-3

ix
MINIPLEX System Guidelines (4100ES)................................................................... 3-4
Overview................................................................................................................ 3-4
Guidelines..............................................................................................................3-4
Configuring Cards (4100ES)......................................................................................3-5
Overview................................................................................................................ 3-5
CPU Motherboard DIP Switch ............................................................................... 3-5
TIC Configuration................................................................................................... 3-5
Configuring Other Cards........................................................................................ 3-5
TIC/Riser Mounting (4100ES)....................................................................................3-6
Overview................................................................................................................ 3-6
Mounting Instructions.............................................................................................3-6
TIC/Motherboard Interconnections (4100ES) ............................................................3-7
RUI Wiring (4100ES)................................................................................................. 3-8
Overview................................................................................................................ 3-8
Wiring Configurations............................................................................................. 3-8
Figure 3-4 The Ferrite Bead..................................................................................3-8
Chapter 4 Networking......................................................................... 4-1
Introduction............................................................................................................4-1
In this Chapter .......................................................................................................4-1
Getting Started ..........................................................................................................4-2
Overview................................................................................................................ 4-2
Introduction to the 4100 Network Interface Card (NIC).............................................. 4-2
Overview................................................................................................................ 4-2
Network Interface Card..........................................................................................4-3
NIC Card LED Indications...................................................................................... 4-3
NIC Media Cards...................................................................................................4-4
Requirements and Limitations ...............................................................................4-5
Step 1. Configuring Network Cards ...........................................................................4-5
Motherboard Jumper Settings...............................................................................4-5
NIC Card Address Setting.....................................................................................4-5
NIC Card Jumper Settings.................................................................................... 4-6
Wired Media Card Jumper Settings...................................................................... 4-6
Step 2. Mounting Media Cards to the NIC ................................................................. 4-7
Overview................................................................................................................ 4-7
Media Card Mounting ............................................................................................ 4-7
Step 3. Mounting Network Cards............................................................................... 4-8
Step 4. Wiring Network Cards....................................................................................4-9
Overview................................................................................................................ 4-9
Wiring Guidelines...................................................................................................4-9
Wiring Distances.................................................................................................. 4-10
Related Documentation ....................................................................................... 4-10
Fiber-Optic Wiring................................................................................................ 4-11
Fiber Optic Connection Types ............................................................................. 4-11
4190-9010 Coupler Requirements....................................................................... 4-12
Wiring with the Wired Media Card........................................................................ 4-13
Loop Wiring, mixed Fibre and Cable.................................................................... 4-15
Chapter 5 The System Power Supply & Alarm Relay Card............ 5-1
Introduction............................................................................................................5-1

x
In this Chapter .......................................................................................................5-1
SPS Specifications .................................................................................................... 5-2
Input/Output/BatterySpecifications.........................................................................5-2
SPS Current Consumption.....................................................................................5-3
Environmental Requirements.................................................................................5-4
SPS Configuration.....................................................................................................5-4
Overview................................................................................................................ 5-4
Jumper Settings..................................................................................................... 5-4
Setting the Device Address.................................................................................... 5-4
Adjusting Voltages.................................................................................................5-4
SPS LED Indications ................................................................................................. 5-5
LEDs...................................................................................................................... 5-5
Troubleshooting an SPS............................................................................................5-6
Overview................................................................................................................ 5-6
IDNet Power Monitor Trouble................................................................................5-6
Extra Device .......................................................................................................... 5-6
Class A Trouble.....................................................................................................5-6
Earth Fault Search................................................................................................. 5-6
Short Circuit........................................................................................................... 5-6
Channel Fail .......................................................................................................... 5-6
No Answer/ Bad Answer........................................................................................5-6
Output Abnormal.................................................................................................... 5-6
The Alarm Relay Card............................................................................................... 5-7
Overview................................................................................................................ 5-7
Mounting................................................................................................................ 5-7
Configuration ......................................................................................................... 5-8
Notes..................................................................................................................... 5-8
Warning................................................................................................................. 5-8
Specification .......................................................................................................... 5-8
Chapter 6 SPS Field Wiring (4100ES)............................................... 6-1
Introduction............................................................................................................6-1
In this Chapter .......................................................................................................6-1
General Field Wiring Guidelines................................................................................ 6-2
General Guidelines................................................................................................ 6-2
SPS NAC Field Wiring Guidelines.............................................................................6-3
Overview................................................................................................................ 6-3
Guidelines..............................................................................................................6-3
Class A NAC Wiring............................................................................................... 6-4
Class B NAC Wiring............................................................................................... 6-5
Power Supply Wiring Distances................................................................................. 6-6
Overview................................................................................................................ 6-6
Class A NAC Wiring Table....................................................................................6-6
Class B NAC Wiring Table....................................................................................6-7
Using T-GEN 50 with 4100ES ................................................................................... 6-8
Overview................................................................................................................ 6-8
Powering the T-GEN 50.........................................................................................6-8
Controlling a T-GEN 50 with a Relay Module...................................................... 6-10
T-GEN 50 Setting for Relay Operation................................................................. 6-11
Controlling a T-GEN 50 from a NAC Output ........................................................ 6-12
T-GEN 50 Settings for NAC Operation ................................................................ 6-13
Fitting an EvacuationControl................................................................................ 6-14

xi
SPS Auxiliary Power Wiring..................................................................................... 6-15
Overview.............................................................................................................. 6-15
Guidelines............................................................................................................ 6-15
Wiring .................................................................................................................. 6-16
SPS Relay Wiring.................................................................................................... 6-17
Overview.............................................................................................................. 6-17
Aux 1 Relay ......................................................................................................... 6-17
Alarm Relay Card ................................................................................................ 6-17
Relays.................................................................................................................. 6-18
Chapter 7 IDNet Wiring Rules............................................................ 7-1
Introduction............................................................................................................7-1
In this Chapter .......................................................................................................7-1
IDNet Ports in 4100ES............................................................................................... 7-2
Overview................................................................................................................ 7-2
IDNet Port Characteristics ..................................................................................... 7-2
Wiring to IDNet Devices............................................................................................. 7-3
Overview................................................................................................................ 7-3
Guidelines..............................................................................................................7-3
Notes..................................................................................................................... 7-4
Class A Wiring.......................................................................................................7-5
Class B Wiring.......................................................................................................7-6
Troubleshooting IDNet Faults.................................................................................... 7-7
Overview................................................................................................................ 7-7
IDNet Power Monitor Trouble................................................................................7-7
Extra Device .......................................................................................................... 7-7
Class A Trouble.....................................................................................................7-7
Earth Fault Search................................................................................................. 7-7
Short Circuit........................................................................................................... 7-7
Channel Fail .......................................................................................................... 7-7
No Answer............................................................................................................. 7-7
Bad Answer ........................................................................................................... 7-7
Output Abnormal.................................................................................................... 7-7
Chapter 8 Using Install Mode............................................................. 8-1
Introduction............................................................................................................8-1
In this Chapter .......................................................................................................8-1
Adding Devices to Install Mode.................................................................................. 8-2
Adding a Single Device to Install Mode.................................................................. 8-2
Adding Multiple Devices to Install Mode................................................................. 8-3
Viewing Devices in Install Mode ................................................................................ 8-5
Viewing Contents of Install Mode list ..................................................................... 8-5
Removing Devices from Install Mode ........................................................................8-6
Removing Individual Devices from Install Mode.....................................................8-6
Removing Many Points from Install Mode..............................................................8-6
Chapter 9 PC Software Connections ................................................ 9-1
Introduction............................................................................................................9-1
In this Chapter .......................................................................................................9-1
Connection and Modes..............................................................................................9-2