Simplicity 5600352 User manual

OPERATOR’S
MANUAL
with Setup Instructions
FAST-Vac Grass Collection System
5102182
Revision IR
Rev. Date: 07/2009
TP 100-7451-IR-AT-S
Mfg. No. Description
5600352 KIT, 3-BAG COLLECTION, SMI 61 iCD DECK
Not for
Reproduction

www.simplicitymfg.com
Thank you for purchasing this quality-built Simplicity product. We’re pleased
that you’ve placed your confidence in the Simplicity brand. When operated and
maintained according to the instructions in this manual, your Simplicity product
will provide many years of dependable service.
This manual contains safety information to make you aware of the hazards
and risks associated with this machine and how to avoid them. This machine is
designed and intended to be used and maintained according to the manual for
finish cutting of established lawns and is not intended for any other purpose. It
is important that you read and understand these instructions thoroughly before
attempting to start or operate this equipment.
Briggs & Stratton Power Products Group, LLC.
Copyright © 2009 Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved.
The Simplicity logo is a trademark of Briggs & Stratton
Corporation Milwaukee, WI, USA.
Contact Information:
Briggs & Stratton Corp.
Yard Power Products Group
P.O. Box 702
Milwaukee, WI 53201-0702
www.simplicitymfg.com
DATE PURCHASED
Not for
Reproduction

1
SAFETY RULES & INFORMATION .................... 2
Safety Decals..........................................................3
GENERAL OPERATING INSTRUCTIONS.......... 4
Before Operation.....................................................4
Mowing with the Double / Triple Catcher................4
After Operation........................................................5
Storing the Grass Catcher ......................................5
Mowing Without the Blower ....................................5
INSTALLATION ................................................... 6
Rear Suspension Adjustment .................................6
Blower Assembly ....................................................7
Mower Deck Preparation ........................................8
Blower Installation.................................................10
Collector Installation..............................................12
Install Weight Carrier ............................................16
BLOWER & COLLECTOR REMOVAL ............. 17
Table Of Contents
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GENERAL WARNINGS
• Know the mower controls, safety rules and how
to stop quickly. READ AND UNDERSTAND THE
MOWER OPERATOR’S MANUAL.
• Read and obey all safety decals.
• Wear appropriate ear, eye and breathing
protection.
• Only allow responsible adults, who are familiar with
the instructions, to operate the unit.
• Disengage the electric clutch (PTO). Shut off the
engine and wait for all moving parts to stop before
attaching, adjusting, or disconnecting any part of
the collection system.
• Check the collection system to make sure it is
bolted tightly to the rider.
• DO NOT operate the mower without either the
entire grass catcher or the deflector in place.
• Turn off the PTO switch to disengage the blades
when not mowing.
• DO NOT mow in reverse. Always look down and
behind before and while travelling in reverse.
• DO NOT turn sharply when travelling alongside a
building or any object. Slow down before turning.
• DO NOT carry passengers on the rider.
• When blower assembly is removed from the mower
deck, the deflector must be properly installed.
• Collector bags are subject to deterioration
and wear during normal use. Inspect the bag
periodically for tears, holes or weak spots and
replace with a new bag that meets manufacturer’s
durability standards.
• If the mower stalls or the turbo blower chute plugs:
1. Disengage the electric clutch (PTO);
2. Stop the engine and remove the key;
3. Set the parking brake, and wait for all moving
parts to stop.
4. Remove the foreign object or clear the chute
with a piece of wood before restarting the
engine. NEVER place hands into blower
housing to clear jammed object. Blower
may rotate when object is removed.
• For added rider stability and to prevent tipping or
loss of control:
a. Use reduced speed on uneven ground and
when turning corners.
b. Reduce loads on hillsides. It is recommended
that the collection system be kept no more
than half full when negotiating any slopes. Start
mowing on slopes when the collection system is
empty.
c. Mow across the face of slopes; not up and
down.
• Never operate on slopes greater than 17.6%
(10°).
Read these safety rules and follow them closely. Failure to obey these rules could result in loss
of control of unit, severe personal injury or death to you, or bystanders, or damage to property or
equipment. This mowing deck is capable of amputating hands and feet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
Safety Rules & Information
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3
SAFETY DECALS
This unit has been designed and manufactured to
provide you with the safety and reliability you would
expect from an industry leader in outdoor power
equipment manufacturing.
Although reading this manual and the safety
instructions it contains will provide you with the
necessary basic knowledge to operate this equipment
safely and effectively, we have placed several safety
labels on the unit to remind you of this important
information while you are operating your unit.
Safety Rules & Information
All DANGER, WARNING, CAUTION and
instructional messages on your rider and mower
should be carefully read and obeyed. Personal bodily
injury can result when these instructions are not
followed. The information is for your safety and it is
important! The safety decals below are on your rider
and mower.
If any of these decals are lost or damaged, replace
them at once. See your local dealer for replacements.
These labels are easily applied and will act as a
constant visual reminder to you, and others who may
use the equipment, to follow the safety instructions
necessary for safe, effective operation.
1
4
2
3
5
6
7
2 , 5
1 , 7
4
3 , 6
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BEFORE OPERATION
Clear the lawn of all sticks, stones, wire and other debris
which may be caught or thrown by the mower blades.
Check grass condition. If wet, wait until later in the day.
If grass is wet, the grass catcher is likely to become
plugged.
For efficient bagging, air circulation under the
mower deck, through the chute and into the bag is
very important.
For this reason, BEFORE YOU BEGIN MOWING you
should make certain the underside of the mower and
the underside of the catcher lid are free from grass and
debris.
Make sure that there is a snug fit between mower
deck, blower housing, tubes, and grass catcher cover.
MOWING WITH THE DOUBLE /
TRIPLE CATCHER
Always operate with throttle at full speed when
mowing.
Always wear hearing protection when operating
grass catcher.
Grass should be cut often, and not too short. If grass
is too long or lush it may be necessary to keep
ground speed to a minimum or to cut only half the
width of the mower to prevent clogging. If grass is
long, operate with mower in high cutting position
for first pass, cutting again in a lower position on a
second pass.
Do not open the cover with mower engaged.
If a large amount of cut grass is spilling out from
under deck, the tube may be plugged or the bags
may be full. Discontinue mowing, stop the rider,
disengage the PTO and then empty the catcher or
clear the tube.
CAUTION
This machine produces sound levels
in excess of 85 dBA at the operator’s
ear and can cause hearing loss though
extended periods of exposure.
Wear hearing protection when operating this
machine.
General Operating Instructions
WARNING
ALWAYS shut off the tractor. Disengage
the PTO, and allow all moving parts to stop
BEFORE disconnecting or clearing tube, or
emptying catcher.
Before leaving the operator’s position for any
reason, engage the parking brake, disengage
the PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, rider
and mower free of grass, leaves and excess
grease. Do not stop or park rider over dry
leaves, grass or combustible materials.
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5
AFTER OPERATION
Remove any debris from the screen on the underside
of the lid. Note: The lid screen can be partially
removed for easier cleaning and should be cleaned
regularly.
The blower housing and tube should be removed for
cleaning.
Inspect the grass bags for wear or damage. Make
sure that there is a snug fit between mower deck,
blower housing, tubes, and grass catcher cover.
STORING THE GRASS CATCHER
Clean the grass catcher thoroughly using a mild
detergent (other products may damage the tube).
Remove any debris from the the screen on the
underside of the lid. The screen can be partially
removed for easier cleaning.
If paint has been scratched on metal parts, touch
up with paint, or apply a thin film of oil to prevent
corrosion.
Store in a dry area. Hang the catcher and catcher
bags to dry thoroughly before storing for a long period
of time. Always store away from moisture.
MOWING WITHOUT THE BLOWER
For operation without the blower, the deflector must
be properly installed in the down position.
To remove the blower, see BLOWER & COLLECTOR
REMOVAL.
General Operating Instructions
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To adjust the spring pre-load:
More spring pre-load should be used with heavy
weight operators.
1. Park machine on a flat, level surface. Disengage
the PTO, stop the engine and engage the parking
brake.
2. Raise the rear of the machine and secure with
jackstands. Chock the front wheels to prevent the
machine from rolling.
3. Remove the rear drive tires.
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Figure 1. Rear Suspension Adjustments
POSITION #1
(FACTORY SET)
POSITION #2
(GRASS BAGGER)
Installation
REAR SUSPENSION ADJUSTMENT
The upper mounting position #2 (See Figure 1)
should be used when a rear-mount grass bagger
system is installed.
To adjust the upper mounting position:
1. Park machine on a flat, level surface. Disengage
the PTO, stop the engine and engage the parking
brake.
2. Raise the rear of the machine and secure with
jackstands. The jackstands must be under the
bumper. Chock the front wheels to prevent the
machine from rolling.
3. Position the jack under the cross member that ties
the suspension arms together and slowly raise
the rear suspension to relieve the pressure on the
upper shock mounting bolts.
NOTE: This will require small adjustments to the
jack’s position. The shock should move freely on the
mounting bolt when the pressure is relieved.
4. Remove the upper shock mounting hardware and
pivot the shock to the position #2 (see Figure 1).
Adjust the jack to align the shock mounts to the
shocks.
5. Reinstall the upper shock mounting hardware and
tighten securely.
6. Remove the jack from under the suspension cross
member.
7. Remove the jackstands from under the machine.
WARNING
Use two hands when adjusting the shock
springs. This will prevent the wrench from
slipping while pressure is being applied. 4. See Figure 1. Using the supplied spanner
wrench (p/n 5022853), insert the tip of the wrench
into the notch in the pre-load adjuster. While
holding the wrench in place with one hand, turn
counter-clockwise to increase the pre-load, turn
clockwise to decrease the pre-load. Make sure
both shocks are set to the same amount of pre-
load.
5. Reinstall the rear drive tires. Torque the lug
bolts to 85-95 ft/lbs. (115-129 Nm). Remove the
jackstands from under the machine.
NOTE: Spanner wrench is located under the seat on
the right-hand side of the machine.
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7
BLOWER ASSEMBLY
1. Remove the existing 5/16-18 x 5/8” flange head
bolts (B, Figure 3) from the blower housing (A).
2. Install the blower mount plate (C) onto the blower
housing and reinstall the 5/16-18 x 5/8” flange
head bolts. Tighten securely.
3. Install three (3) 3/8-16 x 1” bolts and nylon lock
nuts (D) through the blower mount plate and
blower. The bolt heads must be installed on the
inside of the blower housing.
4. Loop the idler spring (A, Figure 4) through the 1/4”
x 2” eyebolt (B). Install the eyebolt through the
L-bracket on the blower mount and install the 1/4-
20 nylock flange nut (C). Tighten the nut until the
eye of the eyebolt contacts the L-bracket.
5. Remove the blower belt guard and set aside.
6. Install the impeller drive pulley (A, Figure 2) onto
the impeller shaft (B) as described in Figure 4.
Install the 1/4” x 1-1/2” long key (not shown) in the
pulley.
7. Align the pulley groove with the appropriate slot
as described in Figure 2. Tighten the set screws
in the pulley.
8. Reposition the 3/8-16 x 6” bolt (C) if required to
line up with the pulley groove.
9. Check the position of the idler pulley (A, Figure
5). The position must be aligned with the position
of the pulley (outer row of holes for pulley hub
pointing in, inner row of holes for pulley hub
pointing out). Reposition if necessary.
Figure 3. Install Blower Mount Plate
A. Blower Housing
B. 5/16-18 x 5/8” Bolts (existing)
C. Blower Mount Plate
D. 3/8-16 x 1” Bolts & Nylon Lock Nuts (3X)
B
DC
B
A
C
AB
Figure 4. Install Idler Spring
A. Idler Spring
B. 1/4” x 2” Eyebolt
C. 1/4-20 Nylock Flange Nut
Installation
Inner Slot
Align pulley groove
with slot (outer slot
with pulley hub in
OR inner slot with
pulley hub out)
Figure 2. Install Impeller Drive Pulley
B
A
Outer Slot
Figure 5. Check Idler Pulley Position
A. Idler Pulley
Inner Row
Outer Row
A
Hub pointing IN:
48” Models
Hub pointing OUT:
52” Models
61” Models
C
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Remove the Spindle Belt
61” Mower Deck Models:
1. Using a 1/2” breaker bar, place the square end
in the square hole located in the end of the idler
arm (A, Figure 8). Carefully rotate the breaker bar
counter-clockwise, which will relieve the tension
on the belt exerted from the idler arm.
2. Slide the drive belt over the edge of the stationary
idler pulley (B). Carefully release the tension on
the breaker bar. Remove the belt from the right-
hand (discharge side) spindle pulley.
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MOWER DECK PREPARATION
Remove the Discharge Chute
1. Remove the discharge chute (A, Figure 6), chute
mount rod (B), torsion spring (C), 5/16” fender
washer (D), spring washer (E) and all mounting
hardware.
2. Remove the chute lock bolt and nut (F).
3. Remove the deck guard (G). Save the bolts and
washers, as they will be required in a later step.
4. Examine the discharge chute mount bracket on
the mower deck (see Figure 7). If the hole pattern
looks like the one shown, you must drill a 3/8”
hole in the location specified in Figure 7.
1-1/2"
(3,8 cm)
5/8"
(1,6 cm) 3/8" Drill
Figure 7. Discharge Chute Mount
Installation
Figure 6. Remove Chute & Guard
A. Discharge Chute
B. Chute Mount Rod
C. Torsion Spring
D. 5/16” Fender Washer
E. Spring Washer
F. Chute Lock Bolt and Nut
G. Guard
A
B
G
F
WARNING
Use extreme caution when rotating the idler
arm with the breaker bar, due to the increased
tension in the spring as the idler arm is being
rotated. Injury may result if the breaker bar is
prematurely released while the spring is under
tension.
A
B
Figure 8. Mower PTO Belt
A. Idler Arm
B. Stationary Idler Pulley
C
D
E
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9
Installation
Remove the Spindle Pulley
1. Remove the 3/4-16 hex nut and 3/4” spring
washer (A & B, Figure 9) securing the spindle
pulley (C) to the spindle shaft. Use a 1” wrench
on the flats of the blade end of the spindle shaft
to prevent the shaft from spinning. Save the 1/4”
key (D).
Figure 9. Remove Spindle Pulley
A. 3/4-16 Hex Nut
B. 3/4” Spring Washer
C. Spindle Pulley
D. 1/4” Key
A
B
D
C
Install the Double Spindle Pulley
1. Install the double spindle pulley (C, Figure 10) and
1/4” key (D) onto the spindle shaft.
2. Install the 3/4” spring washer (B) with the cone
facing up (see insert, Figure 10). Install the 3/4-
16 hex nut (A) and torque to 85-90 ft. lbs (115-122
Nm). Use a 1” wrench on the flats of the blade
end of the spindle shaft to prevent the shaft from
spinning.
Figure 10. Install Double Spindle Pulley
A. 3/4-16 Hex Nut
B. 3/4” Spring Washer
C. Double Spindle Pulley
D. 1/4” Key
A
B
C
D
Reinstall the Spindle Belt
1. Refer to the belt removal instructions in Remove
the Spindle Belt and reverse the order of the
procedure for reinstalling the belt.
Install the Deck Guard
1. Install the new deck guard onto the mower deck
and secure with the hardware previously removed
(see Figure 11).
Figure 11. Install Guard
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Installation
BLOWER INSTALLATION
1. Install the blower (A) onto the mower deck (B).
Refer to Figure 12 for the position of the pins w/
lanyards (C) in relationship to the chute mount
bracket (D) on the mower deck. The pins w/
lanyards fit into the same holes that the chute
mount rod was installed.
2. Install the blower drive belt. Refer to Figure 13
for the proper belt routing. It may be required to
loosen the idler pulley mounting hardware to get
the belt past the belt keeps.
IMPORTANT NOTE: The gray area denotes the flat
side of the belt. V-side of belt must contact v-groove
pulleys, flat side of belt must contact flat pulleys.
Figure 12. Install Blower On Deck
A. Blower
B. Mower Deck
C. Pins w/ Lanyards
D. Chute Mount Bracket
New Style Mounts
Figure 13. Install Belt
CC
B
A
D
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11
Installation
3" - 3-3/8"
(7,6 - 8,6 cm)
Figure 14. Check Belt Tension
A. V-Idler Pulley
B. Idler Pulley
B
A
A
BC
C
Figure 15. Install Guards
A. Blower Belt Guard
B. Deck Guard Top
C. Knob
3. Check the belt tension by measuring the distance
from the center of the v-idler pulley (A, Figure 14)
mounting bolt and the blower housing. This should
measure between 3” - 3-3/8” (7,6 - 8,6 cm).
4. If measurement falls outside of this range, you
must move the idler pulley (B) either forward or
back to achieve the proper belt tension.
NOTE: If pulley position needs to be adjusted, make
sure that it is reinstalled in the same row of holes as
determined in the blower assembly (Step 9, Pg. 7).
5. Install the blower belt guard (A, Figure 15) and
secure with the flange head bolts previously
removed.
6. Install the deck guard top (B) and secure with the
supplied knobs (C).
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Installation
Figure 16. Install Mount Plate - Citation
A. Adapter Plate
B. Mount Plate
C. 3/8-16 x 1” Bolts
D. 3/8-16 Nylock Flange Nuts
E. Mount Spacers
F. 3/8-16 x 2-1/2” Bolts
G. 3/8” U-Bolts
G
B
A
D
COLLECTOR INSTALLATION
Install Mount Plate
1. Install the adapter plate (A, Figure 16) onto the
mount plate (B) and secure with the 3/8-16 x 1”
bolts (C) and 3/8-16 nylock flange nuts (D).
2. Install the mount plate onto the bumper.
3. Install the mount spacers (E) between the adapter
plate and mount plate, as shown, and loosely
secure with the 3/8-16 x 2-1/2” bolts (F) and 3/8-
16 nylock flange nuts (D).
4. Install the 3/8” U-bolts (G) on the bottom bumper
tube and through the mount plate. Loosely install
the 3/8-16 nylock flange nuts (D).
5. Center the mount plate, side-to-side, on the
bumper tubes and tighten hardware securely.
F
C
D
E
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13
Installation
AB
E
ED
Figure 17. Install Back Plate
A. Back Plate
B. Mount Frame
C. 5/16-18 Nylon Lock Nuts
D. 5/16-18 x 3/4 Carriage Bolts
E. 5/16-18 x 1-1/4 Carriage Bolts
F. 5/16-18 x 1 Bolts
G. Latch Reinforcement Plate
H. Cover Latch
I. 5/16” Flat Washers
J. 5/16-18 Serrated Flange Nuts
K. Hitch Pin
L. Hair Pin Clip
K
L
H
J
F
G
I
C
Assemble Back Plate & Mount Frame
1. Attach the back plate (A, Figure 17) to the mount
frame (B) using carriage bolts, flat washers, and
nuts (C). Use two 5/16-18 x 3/4” carriage bolts
(D) in the top two holes, and two 5/16-18 x 1-1/4”
carriage bolts (E) in the bottom holes.
2. Install the cover latch (H) and reinforcement plate
(G). Secure with two 5/16-18 x 3/4” bolts (F), and
5/16-18 serrated flange nuts (J).
3. Mount the back plate to the support assembly and
secure with the long hitch pin (K) and hair pin clip
(L).
NOTE: It is recommended that the rear suspension
be adjusted stiffer due to the added weight of the
collection system (see Rear Suspension Adjustment
for procedure).
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Installation
Install Deflector & Hose
1. Install the deflector (A, Figure 18) and hose
adapter (D) , with the tube pointing down, to the
back plate and secure with four 5/16-18 x 1” bolts
(E), 5/16” washers (C) and 5/16-18 nylon lock nuts
(B).
2. Install the hose (G) onto the blower and secure
with the removable clamp (with knob) (H). At
least two bands must cover the outlet of the
blower.
3. Cut the hose to fit properly between the blower
and collector. At least two bands must cover the
inlet of the adapter (D). Secure with the stationary
clamp (F)
4. Remove the valve stem covers on the rear drive
tires and increase the tire air pressure to 22 psi
(151kPa).
5. Reinstall the valve stem covers.
Figure 18. Install Deflector & Hose
E
A
D
C
A. Deflector
B. Nylon Lock Nut, 5/16-18
C. Washer, 5/16”
D. Hose Adapter
E. Bolt, 5/16-18 x 1
F. Upper Hose Clamp
G. Hose, 55” Long
H. Lower Hose Clamp
B
F
G
H
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15
Installation
Figure 19. Install the Bags
A. Bags
B. Back Plate
A
B
Figure 21. Install HInge Pins
A. Cover
B. Hinge Pin
C. Hinge
D. Hair Pin Clip
A
B
C
D
Figure 20. Install Cover
A. Cover
B. Bags
C. Hinges
A
C
B
Install Cover
1. See Figure 19. Hook the bags (A) on the back
plate (B). Note: If desired, the bags can be lined
with 30 gallon trash bags for easy disposal.
2. See Figure 20. Set the cover (A) on top of the
bags (B) and align the hinges (C).
3. See Figure 21. Install the hinge pins (B) through
the the hinges (C) and secure with a hair pin clip
(D).
NOTE: Push the hair pin clip all the way on or it will
be bent by the hinge when the cover is opened.
4. Secure the cover by connecting the rubber strap to
the cover latch.
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Installation
Install Weight Carrier
Citation Series
1. Install the weight carrier (A, Figure 22) onto the
front of the unit and secure with the 1/2-20 x
1-1/4” bolts (B), 1/2” washers (C) and 1/2-20 nylon
lock nuts (D).
2. Install the counter weights (E) in the weight carrier
and secure with the retaining pin (F) and hairpin
clips (G).
A
A
C
I
B
H
D
J
F
F
G
G
E
E
Citation Series
Cobalt Series
Figure 22. Install Weight Carrier
A. Weight Carrier
B. 1/2-20 x 1-1/4” Bolt
C. 1/2” SAE Washer
D. 1/2-20 Nylon Lock Nut
E. Weight
F. Retaining Pin
G. Hairpin Clip
H. 3/8-16 X 1-1/4” Bolt
I. 3/8” SAE Washer
J. 3/8-16 Nylock Flange Nut
Cobalt Series
1. Install the weight carrier (A, Figure 22) onto the
front of the unit and secure with the 3/8-16 x
1-1/4” bolts (B), 3/8” washers (C) and 3/8-16 hex
nylock flange nuts (D).
2. Install the counter weights (E) in the weight carrier
and secure with the retaining pin (F) and hairpin
clips (G).
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17
Blower & Collector Removal
BA
A
Figure 23. Remove Belt
A. Knob
B. Deck Guard Top
C. Idler Arm Lever
BLOWER AND COLLECTOR
REMOVAL
1. Remove the knobs (A, Figure 23) securing the
deck guard top (B) to the deck guard.
2. Pull the blower idler arm lever (C) forward to
release the belt tension and remove the belt from
the spindle pulley.
3. Reinstall the deck guard top and secure with the
knobs.
4. Loosen the lower clamp securing the hose to
the blower outlet and remove the hose from the
blower. See Figure 24.
5. Remove the pins w/ lanyards on the blower mount
and remove the blower from the mower deck.
6. Reinstall the discharge chute (A, Figure 25),
torsion spring (B), 5/16” fender washer (C), spring
spacer (D) and secure with the supplied quick
attach rod (E) and hairpin clips (F).
7. Empty the grass collector bags and reinstall in the
bagger frame. Remove the hitch pins (B, Figure
26) securing the bagger mount posts (A) to the
mount plate.
9. Lift the bagger unit up and off of the mount plate.
C
Figure 24. Remove Hose
A. Lower Clamp
A
Figure 26. Remove Hitch Pins
A. Hitch Pin
B. Hair Pin Clip
C. Mount Frame
A
B
E
A
Figure 25. Reinstall Discharge Chute
A. Discharge Chute
B. Torsion Spring
C. 5/16” Fender Washer
D. Spring Spacer
E. Quick Attach Rod
F. Hairpin Clip
B
F
BC
D
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Briggs & Stratton Power Products Group, LLC.
Copyright © 2009 Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved.
The Simplicity logo is a trademark of Briggs & Stratton
Corporation Milwaukee, WI, USA.
Not for
Reproduction