Simplicity 85632 User manual

Parts Manual
Rev. 12/2004
Turf & Trail Cruiser
Series Utility Vehicle
TP 400-4168-00-UT-S
Mf
g
. No. Descri
p
tion
1
6
HP Product
85632 UVG1621BV, Turf Cruiser 16HP B&S 2WD
w/Generator
85668 UV1621BV, Turf Cruiser 16HP B&S 2WD
85903 UVGT1621BV, Trail Cruiser 16HP B&S 2WD
w/Generator ATV Tires

Table Of Content
s
Torque Specification Chart ..................................................................... Inside Back Cover
PRODUCT COMPONENTS PAGES
Bumper Group ...................................................................................................................................................... 4
Hood Group .......................................................................................................................................................... 6
Front Clip Group ................................................................................................................................................... 8
Front Suspension Group ...................................................................................................................................... 12
Front Frame Group .............................................................................................................................................. 14
Rear Frame Group - LH ....................................................................................................................................... 16
Rear Frame Group - RH ...................................................................................................................................... 18
Steering Group ..................................................................................................................................................... 20
Seat Pedestal Group - Controls ........................................................................................................................... 22
Seat Pedestal Group - Frame .............................................................................................................................. 24
Seat Group ........................................................................................................................................................... 26
Differential Lock Group ........................................................................................................................................ 28
Brake Assembly ................................................................................................................................................... 30
Drive Base Group ................................................................................................................................................. 32
CVT Axle Group ................................................................................................................................................... 36
Bed Assembly - Latch .......................................................................................................................................... 38
Bed Assembly - Tail Gate .................................................................................................................................... 40
Decal Group ......................................................................................................................................................... 42
R.O.P.S. Group .................................................................................................................................................... 44
Toolbox Group ..................................................................................................................................................... 46
Wheel & Tire Group - Turf Tires .......................................................................................................................... 48
Electrical Group .................................................................................................................................................... 50
Wiring Harness ..................................................................................................................................................... 52
Wiring Schematic ................................................................................................................................................. 54

Bumper Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179bump
The above parts group applies to the following Mfg. Nos.:
2004 4 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.
Bumper Group
Footnotes
1 7028009 1 SUPPORT, Bumper LH
2 7028022 1 SUPPORT, Bumper RH
3 7028029 1 PLATE, Winch
4 7028072 1 BUMPER
5 7091299 4 NUT, Hex Nyloc, 3/8-16
6 7090659 4 BOLT, Hex Flange Lock, 3/8-16 x 1-1/4
7 7091298 4 NUT, Hex Nyloc, 5/16-18
8 7091681 4 BOLT, Hex Flange Lock, 5/16-18 x 1
9 7091619 4 NUT, Hex Flange Lock, 3/8-16
The above parts group applies to the following Mfg. Nos.:
2004 5 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

Hood Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179hood
The above parts group applies to the following Mfg. Nos.:
2004 6 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.
Hood Group
Footnotes
1 7027495 1 HOOD, Utility Vehicle
2 7035270 5 PAD, Hood
3 7043211 1 PLATE WASHER
4 7091833 4 SCREW, Cross Recessed Pan Head, 5/16-18 x 5/8
5 7043208 1 PROP, Hood
6 7043209 1 BRACKET, Hood Prop
7 7090188 1 WASHER, .34 x .69 x .08 Flat
8 7091597 1 COTTER PIN, 3/32 x 3/4
9 7043210 1 HOLDER, Hood Prop
10 7092074 1 SCREW, Pan Head Self-Tap, #6-20 x .34
11 7091942 2 SCREW, Pan Head Machine, #10-24 x 1/2
12 7033795 2 BUMPER, Recess Style
13 7091216 4 SCREW, Hex Washer Self-Tap, #10 x 1-1/4, HI-LO
14 7029051 2 ASSEMBLY, Hood Latch (Includes Ref. Nos. 15 & 16)
15 7028017 1 KEEPER, Hood Handle
16 7028035 1 ASSEMBLY, Hood Handle
17 7091317 1 CAPSSCREW, Hex Head 1/4-20 x 3 GR5
The above parts group applies to the following Mfg. Nos.:
2004 7 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85632 - UVG1621BV
85668 - UV1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

Front Clip Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179frcg
The above parts group applies to the following Mfg. Nos.:
2004 8 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.
Front Clip Group
Footnotes
1 7012306 1 BUSHING, Flange .381 x .625 x .62
2 7012709 2 RING, 1.00 Dia. External Retaining
3 7014432 1 SPRING
4 7016561 2 BUSHING, 14 Gage Machine
5 7072988 1 ROD, Upper CVT Brake
6 7073012 2 ROD END, Female 1/2-20 thread
7 7034648 1 KICK PLATE, RH
8 7034741 1 KICK PLATE, LH
9 7035496 2 BEARING, .750 I.D.
10 7041967 1 SUPPORT ASSEMBLY, Column
11 7058125 1 PEDAL ASSEMBLY, Brake CVT
12 7058556 1 ASSEMBLY, Upper Brake Rod (Includes Ref. Nos. 5, 6 & 44)
13 7058748 1 PEDAL ASSEMBLY, Throttle Pedal
14 7058753 1 ROD ASSEMBLY, Brake Switch
15 7063343 1 SUPPORT ASSEMBLY, Steering
16 7072502 2 PEDAL GRIP
17 7072518 2 BRACKET, Brake Support, Used on Turf Cruiser Models 85632 & 85668
17 7035752 2 BRACKET, Brake Support, Used on Trail Cruiser Model 85903
18 7072588 1 PEDAL SHIELD, Used on Turf Cruiser Models 85632 & 85668
18 7035753 1 PEDAL SHIELD, Used on Trail Cruiser Model 85903
19 7072600 1 SPRING, Throttle Pedal Return
20 7072602 1 SPRING, Inner Throttle Return
21 7072645 2 BEARING, 1 I.D.
22 7078031 2 GASKET, Closed Cell, Adhesive Back
23 7073163 1 PIVOT BRACKET, Throttle
24 7073876 1 SWIVEL, Brake Rod
25 7075818 1 FENDER, UV-2
26 7075870 1 FIREWALL, LH, Used on Turf Cruiser Models 85632 & 85668
26 7035754 1 FIREWALL, LH, Used on Trail Cruiser Model 85903
27 7075871 1 FIREWALL, RH, Used on Turf Cruiser Models 85632 & 85668
27 7035755 1 FIREWALL, RH, Used on Trail Cruiser Model 85903
28 7078813 1 DASH, UV-2
29 7090122 1 WASHER, 3/8 SAE Flat
30 7090543 2 CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR 5
31 7091148 4 SCREW, Pan Head Machine 1/4-20 x 1/2
32 7091253 6 WASHER, .281 x .750 x .051 Flat
33 7091317 6 CAPSCREW, Hex Head, G1/4-20 x 3 Hex Head, GR 5
34 7091508 8 CARRIAGE BOLT, 5/16-18 x 3/4 GR 5
35 7091579 13 SCREW, Hex Flange Lock, 1/4-20 x 1/2 GR 5
36 7091584 23 NUT, Hex Flange Lock, 1/4-20 GR 5
37 7091598 2 COTTER PIN, 1/8 x 3/4
38 7091601 12 NUT, Hex Flange Lock, 5/16-18 GR 5
The above parts group applies to the following Mfg. Nos.:
2004 9 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

Front Clip Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179frcg
The above parts group applies to the following Mfg. Nos.:
2004 10 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.
Front Clip Group
Footnotes
39 7091602 4 BOLT, Hex Flange Lock, 5/16-18 x 1-1/2 GR 5
40 7091776 2 CARRIAGE BOLT, 1/4-20 x 3/4
41 7091819 2 SCREW, Hex Washer Self-Tap, 1/4-20 x 5/8
42 7091922 2 NUT, Hex Nyloc, 1/2-13
43 7092106 6 SCREW, #10 x 5/8, HiLo Nail Point
44 7090559 2 NUT, Hex Jam, 1/2-20 GR 5 or B
The above parts group applies to the following Mfg. Nos.:
2004 11 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

Front Suspension Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179fsg
The above parts group applies to the following Mfg. Nos.:
2004 12 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.
Front Suspension Group
Footnotes
1 7029258 8 BUSHING, Suspension
2 7072614 2 ASSEMBLY, Shock/Spring
3 7029263 4 SLEEVE, Suspension
4 7029355 4 BOLT, Hex Head, 1/2-13 x 3-3/4 GR 5
5 7091703 4 CAPSCREW, Hex Head, (Special) 7/16-20 x 2-1/2 GR 5
6 7090970 4 NUT, Hex Top Lock, 7/16-20
7 7019572 4 BALL BEARING, 6205-2RS
8 7092038 2 NUT, Slotted Hex, 3/4-16 GR 5
9 7090297 2 COTTER PIN, 1/8 x 1-1/2
10 7072615 2 WHEEL HUB, Front
11 7072618 2 SPACER, Front Wheel
12 7091922 4 NUT, Hex Nyloc, 1/2-13
13 7058539 1 A-ARM & SPINDLE ASSEMBLY, RH (Includes Ref. Nos. 14 thru 20)
14 7013864 1 FITTING, Lube 3/16 Serrated
15 7023556 2 BUSHING, Caster
16 7058432 1 A-ARM ASSEMBLY, RH
17 7058485 1 SPINDLE ASSEMBLY, RH
18 7072679 1 ROD, Spindle Pivot
19 7090505 1 CAPSCREW, Hex Head, G1/4-20 x 2 R 5
20 7091603 1 NUT, Hex Nyloc, 1/4-20
21 7058596 1 A-ARM & SPINDLE ASSEMBLY, LH (Includes Ref. Nos. 14, 15, 18, 19, 20, 22 & 23)
22 7058419 1 SPINDLE ASSEMBLY, LH
23 7058484 1 A-ARM ASSEMBLY, LH
24 7016561 2 BUSHING, 14 Gage Machine
25 7031965 2 THRUST WASHER, 3/4 I.D.
26 7027192 10 LUG NUT, 1/2-20 Hex
The above parts group applies to the following Mfg. Nos.:
2004 13 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

Front Frame Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179ffg
The above parts group applies to the following Mfg. Nos.:
2004 14 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.
Front Frame Group
Footnotes
1 7058505 1 FRAME RAIL ASSEMBLY, Inner LH
2 7058551 1 FRAME RAIL ASSEMBLY, Inner RH
3 7058694 2 FRAME ASSEMBLY, Outer CVT
4 7058739 1 BRACKET ASSEMBLY, Steering
5 7072464 1 END, Frame
6 7072473 1 SUSPENSION PIVOT, RH
7 7072516 1 STIFFENER, Frame
8 7072619 1 SUSPENSION PIVOT, LH
9 7091601 18 NUT, Hex Flange Lock, 5/16-18 GR 5
10 7091714 18 CARRIAGE BOLT, 5/16-18 x 1 GR5
11 7091811 18 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5
12 7027198 6 BOLT, Hex Flange Lock, 3/8-16 x 1 GR 5
13 7012709 2 RING, 1.00 Dia. External Retaining
14 7013847 4 RETAINER, 3/8 Bolt
15 7016561 2 BUSHING, 14 Ga Machine
16 7027181 4 CARRIAGE BOLT, 3/8-16 x 1-1/4 GR 5
17 7044680 1 GRILL SUPPORT
18 7058667 1 FRONT FRAME ASSEMBLY, Assembled (Includes Ref. Nos. 1 thru 12)
19 7058648 1 BRAKE ASSEMBLY, Lower CVT
20 7072645 2 BEARING, 1 I.D.
21 7072989 1 ROD, Lower CVT Brake, 1/2-20 Thread, Both Ends
22 7073012 1 ROD END, Female 1/2-20
23 7073091 1 SUSPENSION GUSSET, LH
24 7073092 1 SUSPENSION GUSSET, RH
25 7073162 1 THROTTLE ANCHOR, Front, Used on Turf Cruiser Models 85632 & 85668
25 7074326 1 THROTTLE ANCHOR, Front, Used on Trail Cruiser Model 85903
26 7079295 1 NUT, Hex Nyloc, 1/2-20
27 7090543 1 CAPSCREW, Hex Head, 1/2-13 x 2-3/4 GR 5
28 7090559 2 NUT, Hex Jam, 1/2-20 GR 5 or B
29 7091922 1 NUT, Hex Nyloc, 1/2-13
30 7091541 8 SCREW, Hex Washer Self-Tap, 5/16-18 x 3/4
31 7091588 16 BOLT, Hex Flange Lock, 3/8-16 x 3/4 GR 5
32 7091619 20 NUT, Hex Flange Lock, 3/8-16
33 7041033 6 NUT, Tinnerman, 1/4
The above parts group applies to the following Mfg. Nos.:
2004 15 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

Rear Frame Group - LH
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179rfgl
The above parts group applies to the following Mfg. Nos.:
2004 16 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85903 - UVGT1621BV
85632 - UVG1621BV
85668 - UV1621BV
TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.
Rear Frame Group - LH
Footnotes
1 7072943 1 FRAME, Rear, LH, Used on Turf Cruiser Models 85632 & 85668
1 7069499 1 FRAME, Rear, LH, Used on Trail Cruiser Model 85903
2 7058635 1 BRACE ASSEMBLY, Tube, Used on Turf Cruiser Models 85632 & 85668
2 7063350 1 BRACE ASSEMBLY, Tube, Used on Trail Cruiser Model 85903
3 7073062 1 CHANNEL, Frame Stiffener, Used on Turf Cruiser Models 85632 & 85668
3 7074318 1 CHANNEL, Frame Stiffener, Used on Trail Cruiser Model 85903
4 7058738 1 PROP ASSEMBLY, Bed
5 7015446 1 BOLT, Hex Head Shoulder, 3/8-24 x .760 GR 5
6 7028354 1 BRACKET, Bed Latch
7 7073190 1 PIN, Bed Latch Striker (7/16-14 thread)
8 7072962 4 BUMPER, Rubber
9 7058686 2 PIVOT ASSEMBLY, Dump Bed, Used on Turf Cruiser Models 85632 & 85668
9 7063351 2 PIVOT ASSEMBLY, Dump Bed, Used on Trail Cruiser Model 85903
10 7029258 4 BUSHING, Suspension
11 7072945 2 STIFFENER, CVT Frame, Used on Turf Cruiser Models 85632 & 85668
11 7035762 2 STIFFENER, CVT Frame, Used on Trail Cruiser Model 85903
12 7091518 1 NUT, Hex Nyloc, 3/8-24
13 7091917 1 NUT, Hex Nyloc, 7/16-14
14 7091681 6 BOLT, Hex Flange Lock, 5/16-18 x 1
15 7090815 24 SCREW, Hex Washer Self-Tap, 3/8-16 x 3/4
16 7091905 26 BOLT, Hex Flange Lock, 5/16-18 x 7/8
17 7091811 22 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5
18 7091299 21 NUT, Hex Nyloc, 3/8-16
19 7027198 12 BOLT, Hex Flange Lock, 3/8-16 x 1 GR 5
20 7091601 53 NUT, Hex Flange Lock, 5/16-18 GR 5
21 7029263 2 SLEEVE, Suspension
22 7046206 1 DRIVE BASE ASSEMBLY
23 7091922 3 NUT, Hex Nyloc, 1/2-13
24 7091821 1 CAPSCREW, Hex Head, 1/2-13 x 3
25 7029355 2 BOLT, Hex Head, 1/2-13 x 3-3/4 GR 5
The above parts group applies to the following Mfg. Nos.:
2004 17 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85903 - UVGT1621BV
85632 - UVG1621BV
85668 - UV1621BV
TP 400-4168-00-UT-S

Rear Frame Group - RH
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179rfgr
The above parts group applies to the following Mfg. Nos.:
2004 18 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

PART NO. DESCRIPTIONREF NO QTY.
Rear Frame Group - RH
Footnotes
1 7072571 1 FRAME, Rear, RH, Used on Turf Cruiser Models 85632 & 85668
1 7068000 1 FRAME, Rear, RH, Used on Trail Cruiser Model 85903
2 7027967 1 BRACKET, Speed Sensor (weldment)
3 7026570 1 SENSOR, Speed
4 7034054 1 BRACKET, Air Filter
5 7072563 2 BRACKET, Transmission Shift
6 7028354 1 BRACKET, Bed Latch
7 7073190 1 PIN, Bed Latch Striker
8 7072962 4 BUMPER, Rubber
9 7058686 2 PIVOT ASSEMBLY, Dump Bed, Used on Turf Cruiser Models 85632 & 85668
9 7063351 2 PIVOT ASSEMBLY, Dump Bed, Used on Trail Cruiser Model 85903
10 7029258 4 BUSHING, Suspension
11 7072945 2 STIFFENER, CVT Frame, Used on Turf Cruiser Models 85632 & 85668
11 7035762 2 STIFFENER, CVT Frame, Used on Trail Cruiser Model 85903
12 7058636 1 SHAFT ASSEMBLY, Shifter
13 7091917 1 NUT, Hex Nyloc, 7/16-14
14 7091681 6 BOLT, Hex Flange Lock, 5/16-18 x 1
15 7090815 24 SCREW, Hex Washer Self-Tap, 3/8-16 x 3/4
16 7091905 26 BOLT, Hex Flange Lock, 5/16-18 x 7/8
17 7091811 22 BOLT, Hex Flange Lock, 5/16-18 x 5/8 GR 5
18 7091299 21 NUT, Hex Nyloc, 3/8-16
19 7027198 12 BOLT, Hex Flange Lock, 3/8-16 x 1 GR 5
20 7091601 53 NUT, Hex Flange Lock, 5/16-18 GR 5
21 7029263 2 SLEEVE, Suspension
22 7090721 2 BOLT, Hex Flange Lock, 5/16-18 x 1/2
23 7035496 2 BEARING, .750 I.D.
24 7012068 1 RING, Blue
25 7026737 1 FLEX TUBE, 1.75 x 1.75 x 12
26 7058912 1 ASSEMBLY, Air Filter (Includes Ref. Nos. 27 thru 34)
27 7073435 1 RESTRICTER, Air Cleaner
28 7073436 1 PRECLEANER, Air Filter
29 7073437 1 HOUSING, Air Filter
30 7073438 1 BRACKET, Air Filter Mounting
31 7073439 1 ELEMENT, Air Filter
32 7073440 1 VALVE, Air Filter Drain
33 7073443 1 CAP, Air Filter
34 7073488 4 CLAMP, Hose
35 7073002 1 ROD, Transmission Shift (3/8-16 thread)
36 7024159 2 COTTER PIN, 3/8 Self Lock
37 7072495 1 SWIVEL, 3/8 w/thru hole
38 7028036 2 SPRING, Friction Pack
39 7090122 7 WASHER, 3/8 SAE Flat
The above parts group applies to the following Mfg. Nos.:
2004 19 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S

Steering Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
179stgp
The above parts group applies to the following Mfg. Nos.:
2004 20 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
85668 - UV1621BV
85632 - UVG1621BV
85903 - UVGT1621BV
TP 400-4168-00-UT-S