Simplicity UV1621BV Operation and maintenance manual

Safety Instructions & Operator’s Manual For
TURF CRUISER
TRAIL CRUISER
UTILITY VEHICLES
SERIES 1
UV1621BV (85668)
UVG1621BV (85632)
UVGT1621BV (85903)
Thank you for buying a Turf Cruiser™/Trail Cruiser™ Utility Vehicle! Before operating your machine, read this
manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 thru 6.
Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY
requires careful use in accordance with the operating instructions and common sense!
NOTE: Specifications are correct at time of printing and are subject to change without notice.
* Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors.
† Turf Cruiser™ & Trail Cruiser™ utility vehicles are manufactured by Snapper Products Inc., McDonough, GA 30253.
MANUAL CONTENT COPYRIGHT © 2004
SNAPPER – A DIVISION OF SIMPLICITY MFG. INC.
ALL RIGHTS RESERVED
MANUAL No. 2-6153 (Rev. 2, 11/11/04)
†
™
™
UVGT1621BV shown
NOTE: Not all utility vehicle models
come with accessories shown above.

2
IMPORTANT SAFETY INSTRUCTIONS
WARNING
This machine is a multi-purpose utility vehicle intended for off-road use only. It is not a toy and it is not a
recreation vehicle. Careless, reckless operation can cause accidents resulting in damage and injury. Failure to
comply with the following SAFETY instructions could result in serious injury or death to the operator or others.
The owner of the machine must understand these instructions and only allow persons that understand these
instructions to operate the machine. The operator must be an adult or teenager with mature judgment, 16 years
old or older, and must possess a valid driver’s license. Each operator must evaluate his or her ability to
operate the machine safely and is responsible for the safe operation of the machine and the safety of a
passenger. Safe operation of the machine limits the number of occupants to one operator and only one
passenger. Both the operator and the passenger must be seated in the seats provided with the seat belt buckle
securely latched and the seat belt adjusted to a snug fit. The person operating the machine must be of sound
mind and body and must not be under the influence of any substance, which might impair vision, dexterity or
judgment. If you have any questions pertaining to your machine, which your dealer cannot answer to your
satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone:
800-935-2967.
PROTECTION FOR CHILDREN
Tragic accidents can occur if the operator is not
alert to the presence and safety of children.
Children are often attracted to the machine and the
work activity. Never assume that children will
remain where you last saw them.
1. KEEP children out of the work area, away from
the machine and under the watchful care of a
responsible adult.
2. DO NOT allow children or others to ride in the
cargo bed, on attachments or towed equipment.
The one Passenger must be seated in the
passenger seat with the seat belt buckle
securely latched and the seat belt adjusted to a
snug fit.
3. DO NOT allow pre-teenage children to operate
the machine. All operators must be properly
trained in the safe operation of the machine, be
16 years old or older, and possess a valid
driver’s license.
4. ALLOW only adults or responsible teenagers,
16 years old or older, with mature judgment
under close adult supervision to operate
machine.
5. BEFORE BACKING, stop machine completely.
LOOK and SEE behind and down for children,
pets and hazards, before and while backing.
6. USE EXTRA CARE and reduce speed when
approaching blind corners, shrubs, trees, or
other objects that may obscure vision.
7. SEAT BELTS are provided for the comfort and
safety of the operator and a passenger and
must be worn at all times. Lap-style seat belts
may not provide adequate protection for small
children. Carrying infants or toddlers is not
recommended. USE EXTRA CARE when
carrying a child passenger.
PROTECTION AGAINST TIPOVERS
The machine is equipped with an Operator
Protective Structure. The structure when used
properly can offer additional security to the
operator and a passenger in the event of a tip-over
accident. The lap-style seat belts must be worn at
all times for proper protection. Slopes, improper
loads and towing are major factors related to loss-
of-control and tip-over accidents. All slopes
require extra CAUTION. Loads, attachments and
towing affect stability, handling and braking.
Reduce speed, avoid sharp turns and sudden
changes in speed. Allow extra distance for
stopping machine.
1. DO NOT operate the machine on slopes
exceeding 15 degrees (27% grade). Loss of
control, sliding and/or tipover may occur.
2. Exercise EXTREME CAUTION on slopes above
10 degrees (18% grade).
3. DO NOT operate machine back and forth across
face of slopes. Operate up and down. Practice
on slopes with cargo bed empty, and no
attachments or trailer hitched to machine.
4. Avoid uphill starts. If machine stops going
uphill or tires lose traction, apply brake, back
slowly and straight down the slope. Do not turn
machine.
5. STAY ALERT for holes and other hidden
hazards. Tall grass can hide obstacles. Keep
away from ditches, washouts, culverts, fences
and protruding objects.
6. Keep a safe distance (at least 3 feet) away from
edge of ditches and other drop offs. The
machine could turn over if an edge caves in.
7. Always begin forward motion slowly and with
caution.
2

3
IMPORTANT SAFETY INSTRUCTIONS
PROTECTION AGAINST TIPOVERS
(Continued)
8. DO NOT operate machine on slopes exceeding
10 degrees (18% grade) when towing. Cargo
bed must be loaded when towing.
9. DO NOT put your foot on the ground to try and
stabilize the machine.
10. DO NOT operate machine under any condition
where traction, steering or stability is doubtful.
11. DO NOT remove or modify the Operator
Protective Structure. Operator and passenger
must be properly seated and must wear seat
belts, snuggly fastened, at all times.
12. DO NOT shift to neutral and allow machine to
coast down slope. When descending a slope
apply brake to maintain safe speed and drive
straight. Avoid turning when descending a
slope.
13. The use of a helmet, face shield or safety
glasses and substantial clothing is
recommended.
CARRYING LOADS
Carrying loads affects the handling, stability and
braking of the machine. Improper loads, excessive
speed, sharp turns, rough ground, loose or slippery
surfaces and slopes can cause loss of control,
sliding and/or tip-over accidents resulting in
damage, serious injury or death. Extra caution is
required whenever the machine is used to carry
loads.
1. DO NOT exceed rated load capacity of the
machine. Reduce load and speed when
operating machine on slopes.
2. DO NOT carry off-center loads. All loads must
be centered in the cargo bed and secured to
prevent shifting.
3. DO NOT stack loads higher than the sides of the
cargo bed. Keep all loads as low as possible to
minimize effect on stability.
4. Loads affect stability, handling and braking.
Reduce speed, avoid sharp turns, and allow
extra distance for braking.
5. DO NOT attempt to dump loads from cargo bed.
Empty load before raising bed. Raising a
loaded cargo bed can affect stability, resulting
in tip-over.
6. DO NOT drive machine with the cargo bed in a
raised position.
7. DO NOT raise cargo bed when on a slope.
8. Tire pressure is extremely important to the
handling, stability and braking of the machine.
Tire inflation pressure must be maintained as
specified on the machine and in this manual.
CARRYING LOADS (Continued)
9. Always release accelerator and apply brake
when descending slopes to maintain safe
speed.
10. DO NOT replace tires with different size or
construction. Tire size and construction are
critical to the proper handling and stability of
the machine. Use only tires approved by
manufacturer.
TOWING
Towing, as with carrying loads, affects the
handling, stability and braking of the machine.
Towing loads requires extra caution. Reduce
speeds when towing and avoid slopes whenever
possible. Allow extra distance for braking.
1. DO NOT exceed rated towing capacity of
machine. Reduce load on slopes.
2. DO NOT exceed rated tongue capacity of hitch.
3. DO NOT modify hitch. Towed loads must only
be attached to the hitch point provided on the
machine.
4. DO NOT attempt to tow where steering, traction
or stability is doubtful.
5. Tow loads at a speed slow enough to maintain
control. DO NOT exceed 10 MPH while towing.
6. Cargo bed must be loaded when towing to
provide adequate traction and braking.
7. DO NOT tow a load that you cannot safely
control.
8. DO NOT tow loads on rough ground, or loose,
slippery surfaces.
9. DO NOT allow children or others to ride on a
trailer or towed attachment.
10. DO NOT tow the machine behind any other
machine or vehicle.
PREPARATION
Read, understand and follow instructions and
warnings in this manual and on the machine,
engine and attachments. Know the controls and
the proper use of the machine before starting.
1. Only mature, responsible persons shall operate
the machine and only after proper instruction.
The operator must possess a valid driver’s
license.
2. Handle fuel with care. Fuels are flammable and
vapors explosive. Use only approved fuel
container. DO NOT remove fuel cap or add fuel
with the engine running. Add fuel outdoors
only with engine stopped and cool. Clean
spilled fuel from machine. DO NOT smoke
while refueling the machine.
3. Practice operation of machine in a flat open
area free from obstacles and hazards. Operate
at reduced speed until familiar with the handling
of the machine and operation of all controls.
3

4
IMPORTANT SAFETY INSTRUCTIONS
PREPARATION (Continued)
4. Be familiar with the area in which the machine
will be operated. Inspect area for objects and
hazards that could cause loss of control.
5. Keep people and pets clear of machine and
work area.
6. Inspect shields, guards, switches, brakes and
other safety devices frequently for proper
operation and keep them in place.
7. Inspect headlights and repair as required before
operating machine. Keep headlight lenses and
rear reflectors clean to provide maximum
visibility.
8. Make sure all safety signs are clearly legible.
Replace if damaged.
9. Protect yourself; dress appropriately for the
conditions and the work being performed.
Protective equipment, such as helmet, safety
glasses or face shield, substantial footwear,
long pants, is recommended.
10. Know how to STOP the machine quickly and
safely in preparation for emergencies.
11. Use extra care when loading or unloading
machine into a truck or trailer.
12. Make sure accelerator, brake, steering, and shift
lever function properly before operating
machine.
13. Adjust tire inflation pressure to the
specifications listed on the machine and in this
manual.
14. Inspect condition of tires and replace worn or
deteriorated tires before operating machine,
using only tires of the same size, type and
construction approved by SNAPPER.
15. Obey all local ordinances and laws governing
the operation of off-road vehicles. Drive
responsibly and respect private property.
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive
1. Extinguish all cigarettes, cigars, pipes and
other sources of ignition.
2. Use only an approved fuel container.
3. DO NOT remove fuel cap or add fuel with the
engine running. Allow the engine to cool before
refueling.
4. DO NOT refuel the machine indoors.
5. DO NOT store the machine or fuel container
inside where there is an open flame, spark or
pilot light such as on a water heater or other
appliances.
6. DO NOT fill fuel containers inside a vehicle or
on a truck or trailer bed with a plastic liner.
Always place the containers on the ground
away from the vehicle before filling.
SAFE HANDLING OF GASOLINE
(Continued)
7. Remove gas-powered equipment from the
vehicle or trailer and refuel it on the ground. If
this is not possible, then refuel equipment
using a portable container, rather than a
gasoline dispenser nozzle.
8. DO NOT start gas powered equipment in
enclosed vehicles or trailers.
9. Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete. DO NOT use a nozzle lock-
open device
10. If fuel is spilled on clothing, change clothing
immediately.
11. DO NOT overfill a fuel tank. Replace fuel cap
and tighten securely.
OPERATION
It is extremely important that the operator of this
machine understand that it is not a toy, an ATV or
recreation vehicle. Engaging in horseplay, joy
riding, racing, jumping, hill climbing and similar
activities greatly increases the likelihood of
accidents, which may result in damage, serious
injury and death.
1. Operator must mount and dismount the
machine from the left side. The passenger must
mount and dismount the machine from the right
side.
2. DO NOT attempt to start engine unless properly
seated in the operator’s seat.
3. DO NOT leave the machine with the engine
running. Stop engine, set park brake, shift to
neutral and remove key before leaving the
machine for any reason.
4. Operator must be properly seated with the seat
belt buckle securely latched and the seat belt
adjusted to a snug fit before operating machine.
5. Seating is restricted to only one operator and
one passenger. The passenger must be
properly seated in the passenger seat with the
seat belt buckle securely latched and the seat
belt adjusted to a snug fit before starting and
operating the machine. DO NOT carry more
than one passenger.
6. DO NOT shift transmission when machine is in
motion. Machine must be fully stopped before
shifting.
7. DO NOT operate machine on or near highways
or public roadways. This machine is designed
for off-road use only and is not licensed for use
on public roads.
8. Keep hands and feet inside machine at all
times.
9. DO NOT stand up in machine while machine is
in motion.
4

5
IMPORTANT SAFETY INSTRUCTIONS
OPERATION (Continued)
10. DO NOT operate machine at speeds in excess
of 10 MPH with the differential lock engaged.
11. DO NOT attempt to engage differential lock
while machine or wheels are moving.
Completely stop machine, before engaging
differential lock.
12. DO NOT attempt to turn the machine with the
differential lock engaged. To avoid loss of
control, slow machine and disengage the
differential lock before turning.
13. Reduce speed and use extra caution in
unfamiliar areas.
14. Avoid low hanging or protruding objects that
may strike the operator, passenger or Operator
Protective Structure.
15. Slow machine before turning. Avoid sharp
turns.
16. DO NOT park machine on slopes. Avoid uphill
starts. DO NOT abruptly change speed or
direction on slopes. Avoid turns when
descending slopes. Slow down and use extra
caution when turning on slopes.
17. Watch out for traffic when near or crossing
roadways.
18. DO NOT operate engine in enclosed areas.
Engine exhaust gases contain carbon
monoxide, a deadly poison.
POWERLINKTM BY BRIGGS & STRATTON
(Not featured on all models)
The POWERLINKTM On-Board Generator System
produces electricity that could result in death,
serious injury and/or property damage if proper
precautions are not followed. A Briggs & Stratton
Operating and Safety Instruction manual has been
provided with utility vehicles equipped with the
POWERLINKTM On-Board Generator System. To
avoid serious injury or death, read, understand and
follow all warnings and instructions in the manual,
on the machine and engine before using the
generator system.
ELECTRIC WINCH OPERATION
(Optional accessory on some models)
Every winching operation has the potential for
personal injury. The manufacturer of the winch has
provided detailed operating and safety instructions
that have been included with utility vehicles
equipped with a winch. To avoid serious injury or
death, read, understand and follow all warnings and
instructions in the manual, on the machine and
winch before performing a winching operation.
1. Read, understand and follow all warnings and
instructions in the winch operator’s manual
before performing a winching operation.
ELECTRIC WINCH OPERATION
(Continued)
2. The wire rope must be free of tension and the
wire rope drum fully stopped before engaging
or disengaging the clutch.
3. DO NOT use a recovery strap or other types of
stretchable straps in a winching operation.
4. Use the hook strap to hold the hook when
spooling wire rope in or out.
5. Always wear heavy leather gloves and do not
allow wire rope to slide through your hands.
6. DO NOT allow a helper to operate the winch
while you are handling the wire rope or hook.
7. Always keep hands and clothing clear of the
wire rope, spool and hook during operation and
when spooling.
8. DO NOT leave remove control (optional
accessory) plugged into winch while free
spooling, rigging, or not in use.
9. DO NOT use the winch as a hoist.
10. DO NOT tow the vehicle using the winch’s wire
rope.
MAINTENANCE
1. DO NOT store machine or fuel container inside
where fumes may reach an open flame, spark,
or pilot light such as in a water heater, furnace,
clothes dryer or other gas appliance. Allow
engine to cool before storing machine in an
enclosure. Store fuel container out of reach of
children in a well-ventilated, unoccupied
building.
2. Keep engine free of grass, leaves, and excess
grease and oil to reduce fire hazard and
overheating.
3. When draining fuel tank, drain fuel into an
approved container outdoors away from open
flame.
4. Check brakes each time machine is used;
adjust, repair or replace as needed.
5. Condition of tires and tire inflation pressure is
critical to the proper handling and braking of
the machine. Inspect tires and adjust pressure
before operating the machine. DO NOT operate
machine with worn or deteriorated tires. Use
only tires approved by manufacturer.
6. Keep all bolts, nuts, and screws properly
tightened.
7. Always provide adequate ventilation when
running engine. Engine exhaust gases contain
carbon monoxide, an odorless and deadly
poison.
8. Disconnect negative (black) cable from battery
before performing maintenance or service.
Unexpected cranking of engine could cause
injury.
9. DO NOT work under machine without safety
blocks.
5

6
IMPORTANT SAFETY INSTRUCTIONS
MAINTENANCE (Continued)
10. When working on machine with cargo bed
raised, make sure that prop rod support is
securely latched.
11. Service engine and make adjustments only
when engine is stopped. Remove spark plug
wires and secure away from spark plugs.
12. DO NOT check for spark by grounding plug
near sparkplug opening. The spark could ignite
the gas exiting the engine.
13. DO NOT change engine governor speed
settings or over speed engine.
14. DO NOT modify machine. Use only genuine
replacement parts to assure that original
standards and performance are maintained.
15. Have machine serviced by an authorized
SNAPPER dealer at least once a year and have
dealer install any new safety devices.
16. POWERLINKTM On-Board Generator System
must be serviced by an authorized Service
Dealer. DO NOT tamper with or modify the
generator system in any way.
6

7
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ...................................................................... 2-6
TABLE OF CONTENTS....................................................................................................7
SECTION 1 –
FAMILIARIZATION ................................................................................................. 8-9
CONTROL IDENTIFICATION & SAFETY SIGNS .............................................. 10-12
SECTION 2 - OPERATING INSTRUCTIONS ........................................................... 13-21
Pre-Start Check List......................................................................................................... 13-14
Controls – Function & Operation ................................................................................... 14-16
Starting & Stopping Engine ..................................................................................................17
Starting & Stopping Machine Motion...................................................................................17
Parking Machine.....................................................................................................................18
Using Differential Lock..........................................................................................................18
Driving the Machine......................................................................................................... 18-19
Carrying Loads.......................................................................................................................19
Towing............................................................................................................................... 19-20
Transporting Machine ...........................................................................................................20
Water Crossing.......................................................................................................................20
Operating POWERLINK™ Onboard Generator ............................................................. 20-21
SECTION 3 – MAINTENANCE ................................................................................. 22-25
Introduction ............................................................................................................................22
Service – After First 5 Hours........................................................................................... 22-24
Change Engine Oil..............................................................................................................22
Engine Air Cleaner........................................................................................................ 22-23
Check Transmission Fluid .................................................................................................23
Check Tire Pressure ...........................................................................................................23
Lubrication – Axle Couplings and Steering King Pins ...................................................23
Check Wheel Lug Nuts.......................................................................................................23
Check Brakes ......................................................................................................................23
Check Interlocks .................................................................................................................24
Service – Every 25 Operating Hours....................................................................................24
Check Battery......................................................................................................................24
Check Drive Belt .................................................................................................................24
Engine Service ....................................................................................................................24
Service – Every 50 Operating Hours.............................................................................. 24-25
Check Wear Pads on Driven Clutch..................................................................................24
Check Drive Clutch.............................................................................................................25
Change Engine Oil..............................................................................................................25
Service – Every 100 Operating Hours..................................................................................25
Change Engine Oil Filter ....................................................................................................25
Service – Every 200 Operating Hours (or Yearly) ...............................................................25
Change Transmission Fluid...............................................................................................25
Replace Fuel Filter..............................................................................................................25
Storage – Out of Season .......................................................................................................25
SECTION 4 – ADJUSTMENTS & REPAIRS ............................................................ 26-29
Drive Belt Replacement.........................................................................................................26
Service Brake & Park Brake Adjustment....................................................................... 26-27
Battery Removal.....................................................................................................................27
Battery Installation.................................................................................................................28
Battery Charging ....................................................................................................................28
Battery Storage ......................................................................................................................28
Battery Testing .......................................................................................................................28
Cargo Bed Latch Striker Adjustment...................................................................................28
Transmission Shift Rod Adjustment....................................................................................29
SECTION 5 – ELECTRICAL..................................................................................... 30-31
Wiring Schematic...................................................................................................................30
Wire Harness Detail ...............................................................................................................31
TROUBLESHOOTING ....................................................................................................32
MAINTENANCE SCHEDULE .........................................................................................33
WARRANTY & PRODUCT REGISTRATION FORM ............................................... 34-35
7

7
SECTION 1 – FAMILIARIZATION
1.1 INTRODUCTION
This manual has been prepared for the operators of
Turf Cruiser™ & Trail Cruiser™ utility vehicles. Its
purpose, aside from recommending standard operating
procedures and routine service requirements, is to
promote SAFETY through the use of accepted
operating practices. Read, Understand and Follow the
IMPORTANT SAFETY INSTRUCTIONS on Pages 2
thru 6 of this manual and All SAFETY messages on the
utility vehicle and its accessories before operating.
1.2 NOMENCLATURE
The nomenclature information above shows the
essential parts of the vehicle. It is recommended that all
operators of this equipment become thoroughly familiar
with the controls, components, and operation of this
machine before operating. Specific details involving the
engine are found in the separate engine owner’s
manual. Study these manuals before operating and
keep both handy for future reference.
ELECTRIC
WINCH *
BRUSH
GUARD *
CARGO BED
HOOD
RETAINING
LATCH (2)
OPERATOR PROTECTIVE
STRUCTURE (OPS)
SEAT
BELT (2)
STORAGE
COMPARTMENT
8
CARGO BED
LATCH LEVER
POWERLINK™
GENERATOR SYSTEM *
TOOL
BOX
TAILGATE
RECEIVER
HITCH
FUEL FILL
TAILGATE
LATCH (2)
CARGO BED
LIFT HANDLE
(ONE EACH SIDE)
SEAT SIDE
BAR (ONE
EACH SIDE)
HEADLIGHTS
* NOT ON ALL MODELS
SEAT (2)

8
SECTION 1 – FAMILIARIZATION
BRAKE
PEDAL
ACCELERATOR
PEDAL
DASHBOARD / PEDAL CLUSTER
DIFFERENTIAL
LOCK LEVER
HOURMETER/TACHOMETER/
SERVICE MINDER COMBO
SPEEDOMETER/FUEL GAUGE
COMBO
ELECTRIC WINCH
SWITCH (OPTIONAL)
STEERING WHEEL
IMPORTANT NOTE: DUE TO SPACE
LIMITATIONS, THE BRAKE AND
ACCELERATOR PEDALS ARE OFFSET
TO THE RIGHT OF THE OPERATOR’S
SEAT. OPERATOR MUST EXERCISE
EXTREME CAUTION WHEN FIRST
OPERATING THE VEHICLE, UNTIL
FAMILIAR WITH PEDAL OFFSET.
CHOKE KNOB
TRANSMISSION
SHIFT LEVER
12V ACCESSORY
PLUG
BED LIFT SWITCH
(OPTIONAL)
PARKING BRAKE
KNOB
IGNITION
SWITCH
BEVERAGE
HOLDERS
CONTROL CONSOLE
HEADLIGHT
SWITCH
HAND
GRIP
9
FUSE
PANEL
STORAGE TRAY

9
CONTROL IDENTIFICATION & SAFETY SIGNS
HEADLIGHT SWITCH
IGNITION SWITCH
SPEEDOMETER/FUEL GAUGE COMBO
CONSOLE CONTROLS
DANGER –
OPERATOR PROTECTIVE STRUCTURE
ON
HEADLIGHTS
OFF
TRANSMISSION
SHIFTER
CHOKE
PARK
BRAKE
DIFFERENTIAL
LOCK
CARGO BED
LIFT
(OPTIONAL)
10