Sinclair ZX User manual


SERVICINGMANUAL
FOR
ZXPRINTER
.LISTOFCONTENTS
INTRODUCTION
SECTION1 GENERALINFORMATION
SECTION2 SYSTEMDESCRIPTION
SECTION3 FAULTDIAGNOSISANDREPAIR
SECTION4 REMOVALANDINSTALLATIONPROCEDURES
SECTION5 ILLUSTRATIONS
-LISTOFILLUSTRATIONS
FigNo.
1
2
3
4
5
6
7
LocationofComponents
LocationofComponents
TopCoverandBaseInsertAttachmentPoints
Setting-UpDriveTrain
PinchRollerSprings
LogicCircuitDiagram
CircuitDiagram
©SinclairResearchLtd.
(i)

SERVICINGMANUAL
FOR
ZXPRINTER
-INTRODUCTION-
ThismanualisforusebyauthorisedSinclair
dealers,engineersandrepresentativesasa guide
torectifyingfaultsontheSinclairZXPrinter.
Repair/renewalproceduresarelimitedtothose
which
are
specific
to
this
printer;
standard
proceduresfortherenewalofelectronic
componentsetc.,arenotincluded.
NOTE:
The
printer
uses
electro-sensitive
paper,thegradingandqualityof
which
are
critical
if
satisfactory
operationoftheprinteristobe
achieved.Onlypaperwhichis
suppliedandapprovedbySinclair
ResearchLtd.,ortheiragentsshould
beused.Ifadjustmentsaremadein
an
attempt
to
make
the
printer
functionwithotherpapers,excessive
wearoftheprintermechanismmay
result.
(11)

SAFETYMEASURES
1.Thisinstructionmanualcontainscertain
WARNINGandCAUTION
noticeswhichMUSTbefollowedbytheuserto
ensureSAFEoperationandtoretainthe
equipmentina SAFEcondition.
2.Allusersoftheequipmentdescribedinthis
manualMUSThavereceivedadequatetraining
initsuseandapplicationinordertoensure
SAFEANDPROPERUSE.
3.Anyadjustment,maintenanceandrepairofthe
openedapparatusundervoltageshallbe
carriedoutonlybya skilledpersonwhois
AWAREOFTHEHAZARDINVOLVED.

SECTION1
GENERALINFORMATION
Sub-SectionLISTOFCONTENTSPageNo.
1Introduction1.1
2PrincipleofOperation1.1
1.INTRODUCTION
1.1TheZXPrinterisdesignedforusewiththeSinclairrangeofmicro-
computers,andprovidesa permanentrecordofanycomputeroutput
whichmaybedisplayedontheTVscreen.Becauseofgraphicdisplays
always'joinup',longprograms,tablesofresults,elaboratepatterns
andgraphscanbeprintedoutascontinuousrecords,evenifcarried
outinseveralparts.
2.PRINCIPLEOFOPERATION
2.1Theprintingmechanismisunconventional,andconsistsoftwostyli
whichpasssuccessivelyacrossthesurfaceofthepaper.Eachpass
representsonerowofdots,andsixrowsofdotsformthematrixfora
singlelineofprint.A moderatelyhighvoltage(50V)isgeneratedin
theelectronicswithintheprinter,andisroutedtoa conductorstrip
inthetopcover.
2.2Eachstylusishairpin-shapedsothatoneendpassesoverthesurface
ofthepaperwhilsttheotherendcontactstheconductorstrip,thus
carryingthecurrenttothenatalliecoatingofthepaper.Thereturn
pathisthroughthecoatingtotheconductiverubberroller,which
alsofeedsthepaperthroughtheprinter,totheearthconnections
withintheelectroniccircuitry.Beforemakingcontactwiththe
paper,thestyluspassesoveran'L'-shapedinsulatingwafer;asthe
stylusleavesthewafer,ittouchesthepaperandtheelectrical
continuityissensedbythecontrolelectronicswhichthenpulsesthe
appliedvoltagetoprovidetheprintingaction.
2.3A descriptionofthecontrolcircuitisgiveninSection2.
1.1

SECTION2
SYSTEMDESCRIPTION
Sub-Section
LIST
OF
CONTENTS
Page
No.
1Introduction2.1
2TopCoverAssembly2.1
3BeltandStyli Assembly2.1
4MotorandGearTrainAssembly2.2
5ControlElectronicsBoard2.2
6BaseFrameAssembly2.2
7PaperReelCarrierAssembly2.2
8LogicDescription2.3
9CircuitDescription2.3
1.INTRODUCTION
Theprintercomprisessixmainassemblies(seeFigures1 and2):
(a)TopCoverAssembly,
(b)BeltAssembly,
(c)MotorandGearTrainAssembly,
(d)ControlElectonics,LoomandEdge-ConnectorAssembly,
(e)BaseFrameAssembly,
(f)PaperReelCarrierAssembly.
2.TOPCOVERASSEMBLY
2.1Thetopcoverassemblyconsistsofa mouldedplasticcover,a metal
conductor
strip,
anda
serratedplastic
strip
which
forms
a
cutting
edgetofacilitatetearingoffthepaperprintout.Twobushesare
mouldedintotheundersideofthecovertohousetheupperendsofthe
driveandidlerpulleyshafts.Theassemblyissecuredtothebase
frame
by
four
screws
which
are
inserted
from
the
underside
ofthe
base
(seeFigure3).
3.BELTANDSTYLI ASSEMBLY
3.1Thisassemblycomprisesanendless,internally-toothedplasticbeltto
which
are
attached
two
hair-pin
styli.
Each
stylus
fits
over
a
spigot
onthe
upper
edge
ofthe
belt,
andis
retained
bya
push-on
cap.
The
beltislocatedontwosimilarpulleys,oneofwhichisdrivenbythe
motor
via
bevel
gearing,while
the
other
isan
idler.
2.1

4.MOTORANDGEARTRAINASSEMBLY
4.1Themotorandgeartrainassemblydrivesthefollowing:
(a)beltassembly,whichproducestheprintoutimage,
(b)
paperfeed
roller,
which
moves
the
paper
upwards
as
printing
proceeds,
(c)encodingdisc,whichfunctionsinconjunctionwiththecontrol
electronicsp.c.boardtoprovidetheprintoutsignalstothe
stylf onthebeltassembly.
4.2Thehorizontallymountedmotordrives,viabevelgearing,the
vertically
mounted
pulley
and
wormshaft
which
rotates
the
belt
assembly.Thiswormshaftdrivesa horizontallymountedwormshaft
which,inturn,drivesthepaperfeedrollerassembly.Atthelower
endofthepulleyandwormshaft,a spurgeardrivestheencoderdisc,
bothitemsbeingmountedwithintheundersideofthebaseframe.
5.CONTROLELECTRONICSBOARD
5.1Thecontrolelectronicsboardismountedontheuppersurfaceof
thebaseframe.Inconjunctionwiththeencodingdiscandthe
LED/photodiodecombination,theboardprovidessignalstodrivethe
motorandtheprintingsystem.Thep.c.boardisconnectedto
thedouble-sidededge-connectorbya shortloom;thep.c.board-end
oftheloomisclampedbetweenthetopcoverandthebaseframewhen
thecoverissecuredtothebase.
6.BASEFRAMEASSEMBLY
6.1Thebaseframeassemblycomprisesthebaseframeandthebaseframe
insert,
both
of
which
are
plastic
mouldings.
The
base
frame
provides
a
chassis
on
which
most
components
are
mounted;
the
base
frame
insert
isa removablesectionwhichfitsintotheundersideofthebase
frame.Theinsertcontainsthelowerbushesfortheshaftsofthe
drive
and
idler
pulleys,
as
well
asthe
mounting
forthe
LED.
Itis
securedtothebaseframebytwoofthefourscrewswhichretainthe
topcover,andbytwoshorterscrews(seeFigure3).
7.PAPERREELCARRIERASSEMBLY
7.1Thepaperreelcarrierassemblyconsistsofa plasitcmouldingwhich
housesthereelofelectro-sinsitivepaper,anda spring-loadedpinch
roller.Thepaperissupportedinthecarrierontwoplastic
spigotted
end-caps
which
are
inserted
into
the
ends
ofthe
tube
atthe
centreofthereel; theseend-capsshouldbetransferredtothenew
reel
when
the
reel
is
changed.
The
spring-loadedpinch
roller
forces
the
paper
into
contact
with
the
paperfeed
roller
to
provide
the
'grip'necessarytoenablethepapertobefedthroughtheprinter.
The
complete
assembly
slides
into
the
base
frame,
and
clips
into
place;itisreleasedbypressurebeingappliedtothepointmarked
PRESS
HERE
onthe
underside
ofthe
carrier.
2.2

7.2Normally,thepaperfeedsthroughtheprinterasprintingtakesplace.
However,
a
manually
operatedpaperfeedswitch
is
fitted
to
enable
the
papertobefedthroughwithoutprinting,forexample,toprovidea
tear-offmarginattheendofa print-out.Theoperatingbuttonfor
thisswitchprotrudesthroughthetopcover.
8.LOGICDESCRIPTION
8.1TheLEDandthephotodiodearepositionedonoppositesidesofan
aperturedencoder
disc.
Asthe
disc
rotates,
the
beam
of
light
from
theLEDisinterrupted,thusprovidinga pulsedsignal,thetimingof
whichisgovernedbythespeedofrotationofthedisc.This,pulsed
signalisappliedtooneinputofanAND-gatewhose1outPut1S
connected,viaa divide-by-fourcircuit,toa blockinputofa buffer
storeanddecoder(seeFigure6).
8.2Thebufferstoreanddecoderreceivesandstoresinformationrelating
toone
line
of
print,
i.e.
six
scanned
lines,
from
the
computer;
it
respondstoclockpulsesatitsclockinputtoselectivelyenablethe
high-voltage(50V)switchtopermitcurrenttoflowfromthepower
supply
tothe
conductor
strip
and
thence,
viathe
stylus
tothe
paper.
Thecircuitisearthedviatheconductingrubberrollerofthepaper
feed
anda
resistor.
Where
the50Vis
applied
tothe
surface
ofthe
paper,themetalliccoatingisburnedoff,leavingthedark
undercoatingexposedtoprovidethepermanentimage.Theconductor
strip
is
alsoconnected
tothe
paper
detect
circuit
which
detects
when
thestylushasrunofftheedgeoftheinsulatingwaferandhas
commencedtrackingacrossthesurfaceofthepaper.
8.3Theencoderdiscproduces1024pulsesacrosstheprintingwidthofthe
paper;theseareproducedto256bythedivide-by-fourcircuitto
ensurethattheregisterofeachlineofdotswithinthematrixis
maintainedtowithina quarterofthewidthofa dot.
9.CIRCUITDESCRIPTION
9.1TR1andTR2
form
a
self
regulating
50V
power
supply.
The50Vmaybe
measuredconvenientlyonC4(seeFigure7).
9.2
When
the
stylus
first
makes
contactwith
the
paper
atthe
left
hand
margin,TR5isswitchedonviaR8.Thisraisesthelevelatpin4 of
theULAandresultsintheencodersignalbeingpassedtothe
associatedmicrocomputer.C6andRllpreventcontactbeinglost
momentarily
andare
critical
in
value.
Many
problemshavebeen
experiencedwithdevicesgivingtoomuchgainandTR5whichonsome
early
printers
wasa
ZTX550
should
be
replaced
bya
ZTX551.
9.3TR3andTR4switchthe50Vtothestylusinordertogenerate
printing.
2.3

9.4ThephototransistorTR9issolderedtotheboard,whiletheLEDison
flyingleadsstuckintothebaseinsert.Theseitemsaresubjecttoa
lotoftolerancesbutthereshouldbegreaterthan200mVp-patpin2
oftheULAwhenoperating.Commonfaultsencounteredinclude,over-
etchedencoderdisc,encoderdiscworkingloose,incorrectlyformed
slotm thebaseframeinfrontofthephototransistor(somehave
metalshimswithphoto-etchedslots). Dirtintheencoderdiscorin
frontofthephototransistoralsogivemisleadingresults.The
operationoftransistorTR9canbereadilycheckedusingan
oscilloscopeprobeontheemitter.
9.5TransistorTR6switchesthemotoronandoff.Duringthelasttwo
linesofan'Lprint'themotorrunsslowly;thisisaccomplishedby
switchingTR6onandoff,usingthetimeconstantR13/C8in
conjunctionwiththephototransistoroutput.
9.6Themotorisfittedinternallywitha vanstorringsuppressor.
Withoutthisitwouldgeneratesomuchinterferencetomakeit
unusable.Itisunlikely,however,thatthiswouldoccur.
2.4

SECTION3
FAULTDIAGNOSISANDREPAIR
Thefollowingtableisintendedasa generalguidetothediagnosis
andrectificationofmostofthefaultswhichmayoccurafter
considerableusageoftheprinter.
FAULTPOSSIBLECAUSEREMEDY
1.Poorprintquality:
(a)Verticalzig-zag(a)Wornbelt.(a)Fitnewbelt.
usuallyworseon
right-handside.
(b)Horizontallines(b)Wornbelt.(b)Fitnewbelt.
unevenlyspaced.
(c)Printfadingout(c)Dirtonconductor(c)Cleanand
overpartoflinestripintoplubricate
cover.conductorstrip-
useElectrolube.
(d)'Noisy'Printin5-<d)W Excessive(d)/^FitZTX551in
gainonTR5.placeof
ZTX550
(ii)Insufficient(ii)FitnewULA.
signalfrom
encoder.
2.Noprint:(a)Ifprintisall(a)Ifdefective,
black,checkTR4.changeTR4.
(b)Ifnoimage,check(b)Connectwhitewire
thatwhitewiretoconductorstrip
isconnectedtoandcheck50Vis
conductorstrip.presentonstrip.
(c)Dirtonphoto-(c)Cleanphotodiode
diodeand/orLED.and/orLED.
{d}Defectivephoto-(d)Fitnewphotodiode
diodeand/orLED.and/orLED.
3.1

FAULTPOSSIBLECAUSEREMEDY
3.
Motor
not
operating:
(a)
Conductor
strip
(a)Fitnewtop
cover
hasbecomelooseassembly.
Intopcover.
(b)Motorbevel(b)Checktightnessof
piniontouchingscrewsandreset
motormountinggearmesh(see
screws.Figure4).
4.Motorrunning(a)Excessive(a)Slightlyslacken
slowly:frictiononbaseinsertscrew
encoderdisc.nearencoderdisc.
(b)Excessivegain(b)FitZTX551in
onTR5
place
of
ZTX550.
5.Inadequatepaper(a)Insufficient(a)Fitnew0.60mm
feed:springpressuredia.springs.
onpaperpinch
roller.
(b)Paperreelends(b)Ensurethatreel
jammed
against
is
wound
tightly
thecover.andnottouching
cover.

SECTION4
REMOVAL ANDINSTALLATIONPROCEDURES
Sub-SectionLISTOFCONTENTSPageNo.
1CleaningandLubrication4.1
2TopCoverAssembly4.1
3BeltandSty!i Assembly4.2
4MotorandGearTrainAssembly4.3
5PCBoard,LoomandEdgeConnectorAssembly4.4
6EncoderDisc4.5
7PaperFeedRollerAssembly' 4.6
8PaperReelCarrierPinchRollerSprings4.7
1.CLEANINGANDLUBRICATION
1.1A certainamountofdustfromthemetallizedcoatingofthepaperwill
accumulatewithintheprinterasprintingproceeds.Wheneverthe
printerisdismantledforanyreason,thedustshouldberemoved,
usinga gentleairblastand/ora softbrush.
-CAUTION
Neverusesolventsorotherfluidsasthey
may
attack
the
plastic
or
rubber
components
1.2Beforere-assemblyoftheprinter,bushesshouldbelightlylubricated
withMolycote44,butgears,wormshaftsetc.,mustnotbelubricated;
athincoatingofelectrolubeshouldbeappliedtotheconductorstrip
inthetopcoverassembly.
2.TOPCOVERASSEMBLY
2.1Toremovethetopcoverassembly:
(a)
Remove
the
paper
reel
carrier
assembly.
(b)Removethefourscrewsatthecornersofthebase(seeFigure3).
(c)Liftthecoverapproximately15mm,removethewhitewire
connector
from
the
spadeterminal
onthe
conductor
strip
inthe
undersideofthecover.
(d)
Withdraw
the
cover,
and
lift
offthe
operatingbutton
forthe
buttonfeedswitch.
4.1

(e)Iftheserratedtear-stripiswornordamaged,thiscanbe
removedbypushingoutthecentrelug(nearthespadeterminal),
liftingtheouteredgesofthetear-stripandmovingitawayfrom
thecovertodisengagetheretaininglugsfromtheslotsinthe
cover.
2.2Toinstallthetopcoverassembly:
(a)Ifa newtear-stripistobefitted,insertitsretaininglugs
intotheslotsinthetopcover,andpushdownonthetear-strip
untilitclipsintoposition;ensurethatthecentrelugis
engagedinitsslotinthecover.
(b)Positionthebeltassemblyonitspulleyssothatthestyliare
attheextremeleftandrightoftheprinter,thatis,theyare
onthepulleys.Ensurethatthestyliareinthetrailing
position- thebeltrotatesclockwise,viewedfromthetop.
(c)Placetheoperatingbuttononthespigotofthepaperfeed
switch,andensurethattheslopingfaceofthebuttonis
correctlyalignedwiththecontourofthetopcover.
(d)Placethetopcoverinposition,andconnectthewhitewireto
thespadeterminalontheconductorstrip.
(e)Gentlymanoeuvrethetopcoverintoposition,ensuringthatboth
pulleyshaftsengagetheirlocatingbushes,andthatthepaper
feedswitchoperatingbuttonlocatescorrectlyonthecut-outin
thetopcover.Checkthatthewirestotheswitcharenotcaught
betweenthecoverandthebaseframe.
NOTE:Careisneededtoavoiddamagetotheinsulatorstripon
theverticalwebofthebaseframe.
(f)Securethetopcovertothebaseframewiththefourscrews.
(g)Fitthepaperreelcarrierassembly.
3.BELTANDSIYLIASSEMBLY
3.1Toremovethebeltandstyliassembly:
(a)Removetopcoverassembly(seepara2.1).
(b)Liftoffthebeltandstyliassemblyfromthepulleys.
(c)Ifitisdesiredtoremovea stylus,pulloffthestylus
retainingcap,andliftthestylusfromitsmountingspigoton
thebelt.
4.2

3.2Toinstallthebeltandstyliassembly:
(a)ifa stylushasbeenremoved,placea newstylusoverits
mountingspigotonthe,belt.so,thatthelegofthestylus.which
hasthelonger'foot11Soutsidetliebelt-,securetliestYlus°?
pushingtheretainercapontothespigot.
(b)Placethebeltassemblyoverthepulleyssothatthestyliareat
theouteredgesofthepulleys,andthestyliareinthetrailing
positiononthebelt- thebeltrotatesina clockwisedirection,
viewedfromthetop.
{c}Installthetopcoverassembly(seepara2.2).
4.MOTORANDGEARTRAINASSEMBLY
4.1Toremovemotorandgeartrainassembly:
(a)Removetopcoverassembly(seepara2.1).
(b)Removebeltandstyliassemblyandidlerpulley(seepara3.1).
(c)Removethedrivepulleybypullingitupwards(itsshaftisa
pushfitinthelargespurgearwithinthebaseframe).
(d)Prisethewormshaftoutofitssupports,andremoveit.
(e)Prisethebevelpinionfromthemotorshaft,andremovethe
spacerfromtheshaft(iffitted).
(f)Unsolderthewiresfromthemotorterminals.
(g)Removethetwoscrewssecuringthemotortoitsmounting,and
withdrawthemotor.
NOTE:Onearlierprinters,themotorislightlygluedtoits
mounting,anditwillbenecessarytoprisethemapart
carefully.
4.2Toinstallmotorandgeartrainassembly:
Priortoinstallingthemotor,determinewhetherthebaseframeisof
theearlypatternorthelaterdesign.Ontheearlypattern,thereis
across-shapedslotinthemotormountingflange;thelaterdesignhas
averticalslotonly.
(a)Iftheprinterisoftheearlytype,applya thincoatof
suitableglue,suchasLoctite,tothefaceofthemotor.
4.3

(b)Positionthemotoronitsmountingflangewiththeorientation
mark(ontheterminalendofthemotor)attheoutside,and
insertthetwoattachmentscrews.Iftheprinterisofthelater
design,thescrewsmaybetightenedfullyatthisstage.Ifthe
printeris of theearlierpattern,theverticalheightof the
motormustbesetasshowninFigure4;itmaybeadvantageousto
manufacturethejigshowninFigure4 toensureaccuratesetting
ofthemotorbeforethescrewsaretightened.
(c)Fitthespacertothemotorshaft,andpushthebevelpinion
fullyontotheshaft.
NOTE:Onsomemotors,theendbearingisrecessedonitsouter
face.Thespacerforusewiththismotoris3.25mmlong,
whereasthespacerforusewiththeflush-facedend
bearingis2.92mmlong.Itisessentialtoensurethat
thecorrectspacerisfitted.
Ifa spacerisnotavailable,setthebevelpinionclearanceas
showninFigure4.
(d)Solderthewirestothemotorterminals- theredwireconnects
totheouterterminal,theblackwiretotheinnerterminal.
EnsurethatcapacitorC9isconnectedacrossthemotorterminals.
NOTE:Theblackwiremustpassoverthewhitewirewhich
connectstotheconductorstripinthetopcover.
(e)LightlylubricatetheendsofthewormshaftwithMolycote44,and
presstheshaftintoitssupportbushes.
(f)Supportthebaseinsertinthevicinityofthelargespurgear,
andpushthedrivepulleyshaftfullyhomeintothespurgear
bosswhichprotrudesupwardsthroughthebaseframe.
(g)Fittheidlerpulleyandbeltassembly.
(h)Fitthetopcoverassembly(seepara2.2).
5.PCBOARD,LOOMANDEDGECONNECTOR
5.1Toremovethep.c.board,loomandedge-connectorassembly:
(a)Removethetopcoverassembly(seepara2.1).
(b)Removethemotor(seepara4.1).
(c)Disconnectthegreenwireattheearthterminal.
(d)Removethetwoscrewssecuringthebaseinsert,andeaseitclear
ofthebaseframe.CarefullyeasetheLEDanditsleadsoutof
themountingclipsonthebaseinsert,andremovetheinsert.
4.4

(e)Removethetwoscrewssecuringthep.c.boardtothebaseframe.
(f)Gentlyeasethephotodiodeanditsleadsoutofthemounting
clipsonthebaseframe,andremovethep.c.board,loom,and
edge-connectorassembly- takecaretoavoiddamagetotheLED,
photodiodeandtheirleads.
5.2Toinstallp.c.board,loomandedge-connectorassembly:
(a)Carefullypositionthep.c.boardonthebaseframe,withtheLED
anditsleadspassingthroughthecut-outinthebaseframe.
(b)Clipthephotodiodeanditsleadsintoplaceonthe'baseframe
(ensuringthatthelensisfacingdownwards),andsecurethe
p.c.boardtothebaseframewithitstwoscrews.
(c)CarefullyinserttheLEDanditsleadsintotheclipsonthebase
insert,ensuringthatthelensfacesupwards.
(d)Securethebaseinserttothebaseframewithitstwoscrews.
(e)Connectthegreenwiretotheearthterminal.
(f)Installthemotor(seepara4.2).
(g)Installthetopcoverassembly(seepara2.2).
6.ENCODERDISC
6.1Toremovetheencoderdisc:
(a)Removethescrewssecuringthebaseinsert,andeasetheinsert
outofthebaseframe.
NOTE:AvoiddamagingtheLEDanditsleadswhichareclippedto
thebaseinsert.
(b)Carefullylifttheedgeoftheencoderdiscuntilitsspindleis
clearofthebushinthebaseframe,andslidethediscclear.It
isnotnecessarytoremovethelargespurgearwhichdrivesthe
encoderdisc.
6.2Toinstalltheencoderdisc:
(a)Applya traceofMolycote44tothebushfortheencoderdisc
spindle.
4.5

(b)Ensurethattheencoderdiscisclean,andcarefullyslideits
edgeunderthelargespurgearuntilthespiondlecanbeseated
initsbush.
NOTE:
Laterversions
ofthe
printer
have
a
modifiedspurgear
ontheencoderdiscanda flatspringfittedtothe
spindle,abovethespurgear.Theseverionsare
identifiedbythepalebluecolourofthesmallspurgear
(theearlierversionsarewhite).Thismodifiedgearand
flatspringcanonlybefittedtothelaterversionof
thebaseinsert- theymustNOTbefittedtotheearlier
versions.
(c)Carefullyfitthebaseinsertintothebaseframe,andsecureit
withitsscrews;avoiddamagetotheLEDanditsleads.
7.PAPERFEEDROLLERASSEMBLY
7.1Toremovethepaperfeedrollerassembly:
(a)Removethetopcoverassembly(seepara2.1).
(b)Disconnectthegreenwirefromtheearthterminal.
(c)Removethescrew,washerandnutwhichsecuretheearthterminal
tothebaseframe,andwithdrawtheterminal.
(d)Slidethepaperfeedrollerassemblysidewaysuntilitsend
disengages
from
its
worm
wheel,
and
withdraw
the
roller
assembly.
7.2To
install
the
paper
feed
roller
assembly:
(a)Inserttheroundendofthepaperfeedrollerassemblyintoits
mountinginthebaseframe.
(b)
Slide
the
square
endofthe
roller
assembly
into
the
worm
wheel,
andpushitfullyhome.
(c)Securetheearthterminaltothebaseframewiththescrew,
washerandnut,andensurethattheterminalcontactstheendof
therollerspindle.
(d)Connectthegreenwiretotheearthterminal.
(e)Installthetopcoverassembly(seepara2.2).
4.6

8.PAPERREELCARRIERPINCHROLLERSPRINGS
Aspringisfittedateachendofthepaperreelcarriertoforcethe
pinchrollerintocontactwiththepaper.Althoughthespringsare
identical,theymustbefittedinthecorrectmanner(seeFigure5)-
alwaysremoveandinstallonespringata time.Earlyprintersare
fitted
withsprings
made
from
0.55
mm
diameterwire;
later
printers
are
fitted
withsprings
made
from
0.60
mm
diameterwire.
Whenever
thesespringsaretobechanged,thethickerspringsshouldbefitted,
regardlessofwhethertheprinterisanearlyorlaterversion.

SECTION5
ILLUSTRATIONS
LISTOFCONTENTSFigNo.
LocationofComponents(1)1
LocationofComponents(2)2
TopCoverandBaseInsertAttachmentPoints3
Setting
Up
Drive
(Gear)
Train
4
PinchRollerSprings5
LogicCircuitDiagram6
CircuitDiagram7
5.1

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