Konica Minolta bizhub C658 User manual

SERVICE MANUAL
Function Version 4.2
Date: 2018/10/30

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Table of Contents
A SAFETY AND IMPORTANT WARNING ITEMS ............................................................................A-1
1. IMPORTANT NOTICE..............................................................................................................................................A-2
2. DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION.......................................................................A-3
2.1 Description items in this Service Manual.................................................................................................................................A-3
2.2 Description items for safety and important warning items .......................................................................................................A-3
3. SAFETY WARNINGS...............................................................................................................................................A-4
3.1 MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA, INC. ....................................................................................A-4
3.1.1 Actions requiring special attention..................................................................................................................................A-4
3.2 POWER PLUG SELECTION ...................................................................................................................................................A-5
3.2.1 Power Cord Set or Power Plug.......................................................................................................................................A-5
3.3 CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE .................................................................................................A-7
3.3.1 Power Supply .................................................................................................................................................................A-7
3.3.2 Installation Requirements .............................................................................................................................................A-11
3.3.3 After Service .................................................................................................................................................................A-13
3.4 FUSE .....................................................................................................................................................................................A-19
3.5 Used Batteries Precautions ...................................................................................................................................................A-19
3.5.1 ALL Areas.....................................................................................................................................................................A-19
3.5.2 Germany.......................................................................................................................................................................A-19
3.5.3 France ..........................................................................................................................................................................A-19
3.5.4 Denmark .......................................................................................................................................................................A-19
3.5.5 Finland, Sweden...........................................................................................................................................................A-19
3.5.6 Norway .........................................................................................................................................................................A-20
3.6 Laser Safety...........................................................................................................................................................................A-20
3.6.1 Laser Safety .................................................................................................................................................................A-20
3.6.2 Internal Laser Radiation ...............................................................................................................................................A-20
3.6.3 Laser Safety Label........................................................................................................................................................A-22
3.6.4 Laser Caution Label .....................................................................................................................................................A-22
3.6.5 PRECAUTIONS FOR HANDLING THE LASER EQUIPMENT ....................................................................................A-23
4. WARNING INDICATIONS ON THE MACHINE......................................................................................................A-24
4.1 Warning indications inside the machine ................................................................................................................................A-24
4.2 Warning indications on the boards ........................................................................................................................................A-26
5. MEASURES TO TAKE IN CASE OF AN ACCIDENT ............................................................................................A-28
B NOTATION OF THE CONTENTS ..................................................................................................B-1
1. PRECAUTION ON HANDLING THIS MANUAL.......................................................................................................B-1
2. PRODUCT NAME ....................................................................................................................................................B-2
3. BRAND NAME..........................................................................................................................................................B-3
4. FEEDING DIRECTION.............................................................................................................................................B-4
5. Note for the Specifications........................................................................................................................................ B-5
C PRODUCT SPECIFICATIONS.......................................................................................................C-1
1. bizhub C368/C308/C258 ..........................................................................................................................................C-1
1.1 Type........................................................................................................................................................................................ C-1
1.2 Function .................................................................................................................................................................................. C-1
1.3 Paper ...................................................................................................................................................................................... C-2
1.4 Material ................................................................................................................................................................................... C-3
1.5 Print volume............................................................................................................................................................................ C-4
1.5.1 bizhub C368 ...................................................................................................................................................................C-4
1.5.2 bizhub C308 ...................................................................................................................................................................C-4
1.5.3 bizhub C258 ...................................................................................................................................................................C-4
1.6 Machine specification ............................................................................................................................................................. C-4
1.7 Operating environment ........................................................................................................................................................... C-4
1.8 Print function........................................................................................................................................................................... C-4
1.9 Scan function.......................................................................................................................................................................... C-5
1.10 Web browser function............................................................................................................................................................C-5
2. bizhub C658/C558/C458 ..........................................................................................................................................C-7
2.1 Type........................................................................................................................................................................................ C-7
2.2 Function .................................................................................................................................................................................. C-7
2.3 Paper ...................................................................................................................................................................................... C-8

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2.4 Material ................................................................................................................................................................................... C-9
2.5 Print volume............................................................................................................................................................................ C-9
2.5.1 bizhub C658 ...................................................................................................................................................................C-9
2.5.2 bizhub C558 ...................................................................................................................................................................C-9
2.5.3 bizhub C458 .................................................................................................................................................................C-10
2.6 Machine specification ........................................................................................................................................................... C-10
2.7 Operating environment ......................................................................................................................................................... C-10
2.8 Print functions....................................................................................................................................................................... C-10
2.9 Scan functions ...................................................................................................................................................................... C-11
2.10 Web browser function..........................................................................................................................................................C-11
3. Dual scan document feeder....................................................................................................................................C-13
3.1 Type...................................................................................................................................................................................... C-13
3.2 Function ................................................................................................................................................................................ C-13
3.3 Type of document................................................................................................................................................................. C-13
3.4 Particular original .................................................................................................................................................................. C-13
3.5 Prohibited original................................................................................................................................................................. C-13
3.6 Mixed original feed chart....................................................................................................................................................... C-14
3.7 Machine specification ........................................................................................................................................................... C-14
3.8 Operating environment ......................................................................................................................................................... C-14
4. DF-629....................................................................................................................................................................C-15
4.1 Type...................................................................................................................................................................................... C-15
4.2 Function ................................................................................................................................................................................ C-15
4.3 Type of document................................................................................................................................................................. C-15
4.4 Particular original .................................................................................................................................................................. C-15
4.5 Prohibited original................................................................................................................................................................. C-16
4.6 Mixed original feed chart....................................................................................................................................................... C-16
4.6.1 For metric area .............................................................................................................................................................C-16
4.6.2 For inch area ................................................................................................................................................................C-16
4.7 Machine specification ........................................................................................................................................................... C-16
4.8 Operating environment ......................................................................................................................................................... C-17
5. DF-704....................................................................................................................................................................C-18
5.1 Type...................................................................................................................................................................................... C-18
5.2 Function ................................................................................................................................................................................ C-18
5.3 Type of document................................................................................................................................................................. C-18
5.4 Particular original .................................................................................................................................................................. C-18
5.5 Prohibited original................................................................................................................................................................. C-19
5.6 Mixed original feed chart....................................................................................................................................................... C-19
5.6.1 For metric area .............................................................................................................................................................C-19
5.6.2 For inch area ................................................................................................................................................................C-19
5.7 Machine specification ........................................................................................................................................................... C-19
5.8 Operating environment ......................................................................................................................................................... C-20
6. PC-110/PC-210 ......................................................................................................................................................C-21
6.1 Type...................................................................................................................................................................................... C-21
6.2 Paper .................................................................................................................................................................................... C-21
6.3 Machine specification ........................................................................................................................................................... C-21
6.4 Operating environment ......................................................................................................................................................... C-21
7. PC-115/PC-215 ......................................................................................................................................................C-22
7.1 Type...................................................................................................................................................................................... C-22
7.2 Paper .................................................................................................................................................................................... C-22
7.3 Machine specification ........................................................................................................................................................... C-22
7.4 Operating environment ......................................................................................................................................................... C-22
8. PC-410 ...................................................................................................................................................................C-23
8.1 Type...................................................................................................................................................................................... C-23
8.2 Paper .................................................................................................................................................................................... C-23
8.3 Machine specification ........................................................................................................................................................... C-23
8.4 Operating environment ......................................................................................................................................................... C-23
9. PC-415 ...................................................................................................................................................................C-24
9.1 Type...................................................................................................................................................................................... C-24
9.2 Paper .................................................................................................................................................................................... C-24
9.3 Machine specification ........................................................................................................................................................... C-24
9.4 Operating environment ......................................................................................................................................................... C-24
10. LU-207 ................................................................................................................................................................. C-25
10.1 Type.....................................................................................................................................................................................C-25
10.2 Paper ...................................................................................................................................................................................C-25

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10.3 Machine specification ..........................................................................................................................................................C-25
10.4 Operating environment ........................................................................................................................................................C-25
11. LU-302 ................................................................................................................................................................. C-26
11.1 Type.....................................................................................................................................................................................C-26
11.2 Paper ...................................................................................................................................................................................C-26
11.3 Machine specification ..........................................................................................................................................................C-26
11.4 Operating environment ........................................................................................................................................................C-26
12. JS-506.................................................................................................................................................................. C-27
12.1 Type.....................................................................................................................................................................................C-27
12.2 Function...............................................................................................................................................................................C-27
12.3 Capacity...............................................................................................................................................................................C-27
12.4 Offset function .....................................................................................................................................................................C-27
12.5 Machine specification ..........................................................................................................................................................C-27
12.6 Operating environment ........................................................................................................................................................C-28
13. FS-533 ................................................................................................................................................................. C-29
13.1 Type.....................................................................................................................................................................................C-29
13.2 Function...............................................................................................................................................................................C-29
13.3 Paper process ability ...........................................................................................................................................................C-29
13.3.1 Non sort/sort/group.....................................................................................................................................................C-29
13.3.2 Sort offset/group offset ...............................................................................................................................................C-29
13.3.3 Sort staple ..................................................................................................................................................................C-30
13.4 Machine specification ..........................................................................................................................................................C-30
13.5 Operating environment ........................................................................................................................................................C-31
14. PK-519 ................................................................................................................................................................. C-32
14.1 Type.....................................................................................................................................................................................C-32
14.2 Function...............................................................................................................................................................................C-32
14.3 Paper ...................................................................................................................................................................................C-32
14.4 Machine specification ..........................................................................................................................................................C-32
14.5 Operating environment ........................................................................................................................................................C-32
15. FS-534/FS-534SD ............................................................................................................................................... C-33
15.1 Type.....................................................................................................................................................................................C-33
15.2 Function...............................................................................................................................................................................C-33
15.3 Paper process ability ...........................................................................................................................................................C-33
15.3.1 Non sort/sort/group.....................................................................................................................................................C-33
15.3.2 Sort offset/group offset ...............................................................................................................................................C-34
15.3.3 Sort staple ..................................................................................................................................................................C-35
15.3.4 Saddle stitching/folding...............................................................................................................................................C-36
15.3.5 Tri-folding....................................................................................................................................................................C-36
15.4 Machine specification ..........................................................................................................................................................C-36
15.5 Operating environment ........................................................................................................................................................C-37
16. FS-536/FS-536SD ............................................................................................................................................... C-38
16.1 Type.....................................................................................................................................................................................C-38
16.2 Function...............................................................................................................................................................................C-38
16.3 Paper process ability ...........................................................................................................................................................C-38
16.3.1 Non sort/sort/group.....................................................................................................................................................C-38
16.3.2 Sort offset/group offset ...............................................................................................................................................C-39
16.3.3 Sort staple ..................................................................................................................................................................C-39
16.3.4 Center staple/folding...................................................................................................................................................C-40
16.3.5 Tri-folding....................................................................................................................................................................C-40
16.4 Machine specification ..........................................................................................................................................................C-40
16.5 Operating environment ........................................................................................................................................................C-41
17. PK-520 ................................................................................................................................................................. C-42
17.1 Type.....................................................................................................................................................................................C-42
17.2 Functions .............................................................................................................................................................................C-42
17.3 Paper ...................................................................................................................................................................................C-42
17.4 Machine specification ..........................................................................................................................................................C-42
17.5 Operating environment ........................................................................................................................................................C-42
18. FS-537/FS-537SD ............................................................................................................................................... C-43
18.1 Type.....................................................................................................................................................................................C-43
18.2 Function...............................................................................................................................................................................C-43
18.3 Staple ..................................................................................................................................................................................C-43
18.4 Capacity...............................................................................................................................................................................C-43
18.5 Center Fold..........................................................................................................................................................................C-44
18.6 Tri-folding.............................................................................................................................................................................C-44

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18.7 Machine specification ..........................................................................................................................................................C-44
18.8 Operating environment ........................................................................................................................................................C-45
19. PK-523 ................................................................................................................................................................. C-46
19.1 Type.....................................................................................................................................................................................C-46
19.2 Function...............................................................................................................................................................................C-46
19.3 Paper ...................................................................................................................................................................................C-46
19.4 Machine specification ..........................................................................................................................................................C-46
19.5 Operating environment ........................................................................................................................................................C-46
20. ZU-609 ................................................................................................................................................................. C-47
20.1 Type.....................................................................................................................................................................................C-47
20.2 Function...............................................................................................................................................................................C-47
20.3 Paper process ability ...........................................................................................................................................................C-47
20.3.1 Paper size...................................................................................................................................................................C-47
20.3.2 Number of sets stacked of the Z-folding.....................................................................................................................C-47
20.3.3 Number of stacked sheets of double-folding ..............................................................................................................C-47
20.4 Machine specification ..........................................................................................................................................................C-47
20.5 Operating environment ........................................................................................................................................................C-47
21. JS-602.................................................................................................................................................................. C-48
21.1 Type.....................................................................................................................................................................................C-48
21.2 Function...............................................................................................................................................................................C-48
21.3 Paper ...................................................................................................................................................................................C-48
21.4 Machine specification ..........................................................................................................................................................C-48
21.5 Operating environment ........................................................................................................................................................C-48
22. PI-507 .................................................................................................................................................................. C-49
22.1 Type.....................................................................................................................................................................................C-49
22.2 Function...............................................................................................................................................................................C-49
22.3 Paper ...................................................................................................................................................................................C-49
22.4 Machine specification ..........................................................................................................................................................C-49
22.5 Operating environment ........................................................................................................................................................C-49
23. CU-101................................................................................................................................................................. C-50
23.1 Type.....................................................................................................................................................................................C-50
23.2 Machine specification ..........................................................................................................................................................C-50
23.3 Operating environment ........................................................................................................................................................C-50
23.4 Note for the Specifications...................................................................................................................................................C-50
24. CU-102................................................................................................................................................................. C-51
24.1 Type.....................................................................................................................................................................................C-51
24.2 Machine specification ..........................................................................................................................................................C-51
24.3 Operating environment ........................................................................................................................................................C-51
24.4 Note for the Specifications...................................................................................................................................................C-51
25. FK-514/FK-515 .................................................................................................................................................... C-52
25.1 Basic specifications .............................................................................................................................................................C-52
25.1.1 General specifications ................................................................................................................................................C-52
25.1.2 Scanning section ........................................................................................................................................................C-52
25.1.3 Recording section.......................................................................................................................................................C-53
25.1.4 Line connecting section..............................................................................................................................................C-53
25.1.5 Control panel section..................................................................................................................................................C-53
25.2 Functional specifications .....................................................................................................................................................C-54
25.2.1 Dial functions..............................................................................................................................................................C-54
25.2.2 Transmission ..............................................................................................................................................................C-55
25.2.3 Polling.........................................................................................................................................................................C-56
25.2.4 Line seizure mode and telephone function.................................................................................................................C-56
25.2.5 Message reception and record...................................................................................................................................C-56
25.2.6 Memory function.........................................................................................................................................................C-57
25.2.7 Various communication function.................................................................................................................................C-57
25.2.8 User lists / reports.......................................................................................................................................................C-57
25.2.9 Other user functions ...................................................................................................................................................C-58
25.3 Network fax specifications ...................................................................................................................................................C-58
25.3.1 Internet Fax ................................................................................................................................................................C-58
25.3.2 IP Address Fax...........................................................................................................................................................C-59
26. i-Option ................................................................................................................................................................ C-60
26.1 Available function for i-Option..............................................................................................................................................C-60
26.1.1 List of advanced functions..........................................................................................................................................C-60
26.1.2 Activation procedures of i-Option ...............................................................................................................................C-61

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D OVERALL COMPOSITION ............................................................................................................D-1
1. SYSTEM CONFIGURATION (bizhub C368/C308/C258).........................................................................................D-1
1.1 System configuration .............................................................................................................................................................. D-1
1.1.1 System front view 1 ........................................................................................................................................................D-1
1.1.2 System front view 2 ........................................................................................................................................................D-2
1.2 Optional configuration............................................................................................................................................................. D-2
1.2.1 Combination configuration of main body and document options....................................................................................D-2
1.2.2 Combination configuration of main body and paper feed options ..................................................................................D-2
1.2.3 Combination configuration of main body and post-processing options ..........................................................................D-2
1.2.4 Combination of main body and fax kit ............................................................................................................................D-2
1.2.5 Combination of main body (scanner section) and heater ...............................................................................................D-2
1.2.6 Combination configuration of paper feed options and dehumidifier heater ....................................................................D-3
2. SYSTEM CONFIGURATION (bizhub C658/C558/C458).........................................................................................D-4
2.1 System configuration .............................................................................................................................................................. D-4
2.1.1 System front view 1 ........................................................................................................................................................D-4
2.1.2 System front view 2 ........................................................................................................................................................D-5
2.2 Optional configuration............................................................................................................................................................. D-5
2.2.1 Combination configuration of main body and document options....................................................................................D-5
2.2.2 Combination configuration of main body and paper feed options ..................................................................................D-5
2.2.3 Combination configuration of main body and post-processing options ..........................................................................D-5
2.2.4 Combination of main body and fax kit ............................................................................................................................D-5
2.2.5 Combination of main body (scanner section) and heater ...............................................................................................D-5
2.2.6 Combination configuration of paper feed options and dehumidifier heater ....................................................................D-5
3. SECTION CONFIGURATION (bizhub C368/C308/C258)........................................................................................D-7
4. SECTION CONFIGURATION (bizhub C658/C558/C458)........................................................................................D-8
5. PAPER PATH (bizhub C368/C308/C258) ................................................................................................................D-9
6. PAPER PATH (bizhub C658/C558/C458) ..............................................................................................................D-10
6.1 Main body + FS-537SD + RU-513 + LU-207 + PI-507 ......................................................................................................... D-10
6.2 Main body + FS-536SD + RU-513 + LU-302........................................................................................................................ D-10
7. CONTROL BLOCK DIAGRAM (bizhub C368/C308/C258) ....................................................................................D-11
8. CONTROL BLOCK DIAGRAM (bizhub C658/C558/C458) ....................................................................................D-12
9. IMAGE CREATION PROCESS..............................................................................................................................D-13
10. IMAGE FORMING CONTROL (bizhub C368/C308/C258) .................................................................................. D-14
11. IMAGE FORMING CONTROL (bizhub C658/C558/C458) .................................................................................. D-15
12. PROCESS SPEED (bizhub C368/C308/C258) ................................................................................................... D-16
13. PROCESS SPEED (bizhub C658/C558/C458) ................................................................................................... D-17
E SERVICE TOOL .............................................................................................................................E-1
1. bizhub C368/C308/C258 ..........................................................................................................................................E-1
1.1 Service material list..................................................................................................................................................................E-1
1.2 CE tool list................................................................................................................................................................................E-1
1.3 Utility tool .................................................................................................................................................................................E-1
1.3.1 IC card information setting tool of AU-201/AU-201S/AU-202H/OMNIKEY 5427CK (AU-205H)/SCL-010/YSoft card
reader .............................................................................................................................................................................E-1
2. DF-628......................................................................................................................................................................E-6
2.1 CE tool list................................................................................................................................................................................E-6
3. bizhub C658/C558/C458 ..........................................................................................................................................E-7
3.1 Service material list..................................................................................................................................................................E-7
3.2 CE tool list................................................................................................................................................................................E-7
3.3 Utility tool .................................................................................................................................................................................E-7
3.3.1 IC card information setting tool of AU-201/AU-201S/AU-202H/OMNIKEY 5427CK (AU-205H)/SCL-010/YSoft card
reader .............................................................................................................................................................................E-7
4. Dual Scan Document Feeder .................................................................................................................................E-12
4.1 CE tool list..............................................................................................................................................................................E-12
F PERIODICAL MAINTENANCE....................................................................................................... F-1
1. Concept of periodical maintenance .......................................................................................................................... F-1
2. Periodical maintenance items................................................................................................................................... F-2

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2.1 Main unit (bizhub C368/C308/C258) .......................................................................................................................................F-2
2.1.1 bizhub C368 ...................................................................................................................................................................F-2
2.1.2 bizhub C308 ...................................................................................................................................................................F-2
2.1.3 bizhub C258 ...................................................................................................................................................................F-3
2.2 Main unit (bizhub C658/C558/C458) .......................................................................................................................................F-4
2.2.1 bizhub C658 ...................................................................................................................................................................F-4
2.2.2 bizhub C558 ...................................................................................................................................................................F-5
2.2.3 bizhub C458 ...................................................................................................................................................................F-6
2.2.4 Dual scan document feeder............................................................................................................................................F-7
2.3 Option (bizhub C368/C308/C258) ...........................................................................................................................................F-8
2.3.1 DF-704............................................................................................................................................................................F-8
2.3.2 DF-629............................................................................................................................................................................F-8
2.3.3 PC-110/PC-410 ..............................................................................................................................................................F-9
2.3.4 PC-210 ...........................................................................................................................................................................F-9
2.3.5 LU-302............................................................................................................................................................................F-9
2.3.6 FS-534............................................................................................................................................................................F-9
2.3.7 FS-534SD....................................................................................................................................................................... F-9
2.3.8 FS-533..........................................................................................................................................................................F-10
2.4 Option (bizhub C658/C558/C458) .........................................................................................................................................F-10
2.4.1 PC-115/PC-415 ............................................................................................................................................................F-10
2.4.2 PC-215 .........................................................................................................................................................................F-10
2.4.3 LU-207/LU-302 .............................................................................................................................................................F-10
2.4.4 FS-537..........................................................................................................................................................................F-10
2.4.5 FS-537SD.....................................................................................................................................................................F-11
2.4.6 ZU-609..........................................................................................................................................................................F-11
2.4.7 JS-602 ..........................................................................................................................................................................F-11
2.4.8 PI-507 ...........................................................................................................................................................................F-11
2.4.9 FS-536..........................................................................................................................................................................F-12
2.4.10 FS-536SD................................................................................................................................................................... F-12
2.4.11 FS-533 (C558/C458 only)........................................................................................................................................... F-12
3. Periodical replacement parts list............................................................................................................................. F-14
3.1 bizhub C368/C308/C258 .......................................................................................................................................................F-14
3.2 bizhub C658/C558/C458 .......................................................................................................................................................F-14
3.3 Option (bizhub C368/C308/C258) .........................................................................................................................................F-16
3.3.1 DF-704..........................................................................................................................................................................F-16
3.3.2 DF-629..........................................................................................................................................................................F-16
3.3.3 PC-110 .........................................................................................................................................................................F-16
3.3.4 PC-210 .........................................................................................................................................................................F-16
3.3.5 PC-410 .........................................................................................................................................................................F-16
3.3.6 LU-302..........................................................................................................................................................................F-16
3.3.7 FS-534..........................................................................................................................................................................F-17
3.3.8 FS-534SD.....................................................................................................................................................................F-17
3.3.9 FS-533..........................................................................................................................................................................F-17
3.4 Option (bizhub C658/C558/C458) .........................................................................................................................................F-17
3.4.1 PC-115 .........................................................................................................................................................................F-17
3.4.2 PC-215 .........................................................................................................................................................................F-17
3.4.3 PC-415 .........................................................................................................................................................................F-17
3.4.4 LU-207..........................................................................................................................................................................F-18
3.4.5 LU-302..........................................................................................................................................................................F-18
3.4.6 FS-537..........................................................................................................................................................................F-18
3.4.7 FS-537SD.....................................................................................................................................................................F-18
3.4.8 PI-507 ...........................................................................................................................................................................F-18
3.4.9 FS-536..........................................................................................................................................................................F-18
3.4.10 FS-536SD................................................................................................................................................................... F-18
3.4.11 FS-533 (C558/C458 only)........................................................................................................................................... F-19
4. Periodical cleaning parts list (bizhub C368/C308/C258) ........................................................................................ F-20
4.1 Main unit ................................................................................................................................................................................F-20
4.2 DF-704...................................................................................................................................................................................F-20
4.3 DF-629...................................................................................................................................................................................F-20
4.4 FS-534 ...................................................................................................................................................................................F-20
4.5 FS-534SD ..............................................................................................................................................................................F-20
4.6 FS-533 ...................................................................................................................................................................................F-20
5. Periodical cleaning parts list (bizhub C658/C558/C458) ........................................................................................ F-21
5.1 Main unit ................................................................................................................................................................................F-21
5.2 FS-537 ...................................................................................................................................................................................F-21
5.3 FS-537SD ..............................................................................................................................................................................F-21

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5.4 ZU-609...................................................................................................................................................................................F-21
5.5 JS-602 ...................................................................................................................................................................................F-22
5.6 PI-507 ....................................................................................................................................................................................F-22
5.7 FS-536 ...................................................................................................................................................................................F-22
5.8 FS-536SD ..............................................................................................................................................................................F-22
5.9 FS-533 (C558/C458 only)......................................................................................................................................................F-22
6. Concept of consumable/part replacement time ...................................................................................................... F-23
6.1 Consumable/part replacement time (bizhub C368/C308/C258)............................................................................................F-23
6.2 Consumable/part replacement time (bizhub C658/C558/C458)............................................................................................F-23
6.3 Specified condition for replacement time on field standard yield (bizhub C368/C308/C258)................................................F-24
6.3.1 Japan............................................................................................................................................................................F-24
6.3.2 North America...............................................................................................................................................................F-24
6.3.3 Europe ..........................................................................................................................................................................F-24
6.4 Specified condition for replacement time on field standard yield (bizhub C658/C558/C458)................................................F-24
6.4.1 Japan............................................................................................................................................................................F-24
6.4.2 North America...............................................................................................................................................................F-25
6.4.3 Europe ..........................................................................................................................................................................F-25
7. Periodical maintenance procedure bizhub C368/C308/C258................................................................................. F-26
7.1 Photo conductor section ........................................................................................................................................................F-26
7.1.1 Replacing the drum unit................................................................................................................................................F-26
7.2 Developing section ................................................................................................................................................................F-28
7.2.1 Replacing the developing unit ......................................................................................................................................F-28
7.3 Toner supply section..............................................................................................................................................................F-29
7.3.1 Replacing the toner cartridge .......................................................................................................................................F-29
7.4 1st transfer section ................................................................................................................................................................F-29
7.4.1 Cleaning of the image transfer entrance guide.............................................................................................................F-29
7.4.2 Cleaning of the IDC sensor window .............................................................................................................................F-30
7.4.3 Replacing the transfer belt unit..................................................................................................................................... F-30
7.5 2nd transfer/separation section .............................................................................................................................................F-32
7.5.1 Replacing the transfer roller unit...................................................................................................................................F-32
7.6 Toner collection section.........................................................................................................................................................F-32
7.6.1 Replacing the waste toner box .....................................................................................................................................F-32
7.6.2 Cleaning of the area around the waste toner collecting port ........................................................................................ F-33
7.7 Paper feed section.................................................................................................................................................................F-33
7.7.1 Replacing the tray 1 feed roller, tray 1 pick-up roller, tray 1 separation roller ..............................................................F-33
7.7.2 Replacing the tray 2 feed roller, tray 2 pick-up roller, tray 2 separation roller ..............................................................F-33
7.7.3 Replacing the manual bypass tray feed roller, manual bypass tray separation roller assy ..........................................F-34
7.8 Registration section ...............................................................................................................................................................F-35
7.8.1 Cleaning of the registration roller..................................................................................................................................F-35
7.9 Fusing section........................................................................................................................................................................F-36
7.9.1 Replacing the fusing unit ..............................................................................................................................................F-36
7.10 Duplex section ..................................................................................................................................................................... F-37
7.10.1 Cleaning of the duplex transport rollers...................................................................................................................... F-37
8. Periodical maintenance procedure bizhub C658/C558/C458................................................................................. F-38
8.1 Housing section .....................................................................................................................................................................F-38
8.1.1 Replacing the toner filter...............................................................................................................................................F-38
8.2 Photo conductor section ........................................................................................................................................................F-38
8.2.1 Replacing the drum unit................................................................................................................................................F-38
8.3 Developing section ................................................................................................................................................................F-40
8.3.1 Replacing the developing unit ......................................................................................................................................F-40
8.4 Toner supply section..............................................................................................................................................................F-41
8.4.1 Replacing the toner cartridge .......................................................................................................................................F-41
8.5 1st transfer section ................................................................................................................................................................F-42
8.5.1 Cleaning of the image transfer entrance guide.............................................................................................................F-42
8.5.2 Cleaning of the IDC sensor window .............................................................................................................................F-42
8.5.3 Replacing the transfer belt unit..................................................................................................................................... F-43
8.6 2nd transfer/separation section .............................................................................................................................................F-44
8.6.1 Replacing the transfer roller unit...................................................................................................................................F-44
8.7 Toner collection section.........................................................................................................................................................F-45
8.7.1 Replacing the waste toner box .....................................................................................................................................F-45
8.7.2 Cleaning of the area around the waste toner collecting port ........................................................................................ F-46
8.8 Document feed section..........................................................................................................................................................F-46
8.8.1 Replacing the tray 1 feed roller, tray 1 pick-up roller, tray 1 separation roller ..............................................................F-46
8.8.2 Replacing the tray 2 feed roller, tray 2 pick-up roller, tray 2 separation roller ..............................................................F-46
8.8.3 Replacing the manual bypass tray feed roller, manual bypass tray separation roller assy ..........................................F-47
8.9 Registration section ...............................................................................................................................................................F-48

viii
8.9.1 Cleaning of the registration roller..................................................................................................................................F-48
8.10 Fusing section .....................................................................................................................................................................F-49
8.10.1 Replacing the fusing unit (bizhub C658/C558)........................................................................................................... F-49
8.10.2 Replacing the fusing unit (bizhub C458)..................................................................................................................... F-50
8.10.3 Cleaning of the IH coil (bizhub C658/C558) ............................................................................................................... F-50
8.11 Duplex section ..................................................................................................................................................................... F-51
8.11.1 Cleaning of the duplex transport rollers...................................................................................................................... F-51
9. Periodical maintenance procedure dual scan document feeder............................................................................. F-52
9.1 Take-up section .....................................................................................................................................................................F-52
9.1.1 Cleaning of the pick-up roller/feed roller....................................................................................................................... F-52
9.1.2 Cleaning of the separation roller...................................................................................................................................F-52
9.1.3 Cleaning the torque limiter............................................................................................................................................F-53
9.1.4 Replacing the pick-up roller/feed roller .........................................................................................................................F-53
9.1.5 Replacing the separation roller..................................................................................................................................... F-54
9.2 Transport section...................................................................................................................................................................F-55
9.2.1 Cleaning of the miscellaneous rollers........................................................................................................................... F-55
9.2.2 Cleaning of the miscellaneous rolls ..............................................................................................................................F-56
9.3 Scanning section ...................................................................................................................................................................F-58
9.3.1 Cleaning of the front side scanning guide ....................................................................................................................F-58
9.3.2 Cleaning of the reflective sensor section...................................................................................................................... F-58
10. Periodical maintenance procedure DF-629 ..........................................................................................................F-59
10.1 Take-up section ................................................................................................................................................................... F-59
10.1.1 Cleaning of the pick-up roller/feed roller..................................................................................................................... F-59
10.1.2 Cleaning of the separation roller................................................................................................................................. F-59
10.1.3 Replacing the paper feed assy................................................................................................................................... F-60
10.1.4 Replacing the pick-up roller/feed roller....................................................................................................................... F-60
10.1.5 Replacing the separation roller assy .......................................................................................................................... F-62
10.2 Transport section.................................................................................................................................................................F-63
10.2.1 Cleaning of the miscellaneous rolls............................................................................................................................ F-63
10.2.2 Cleaning of the miscellaneous rollers......................................................................................................................... F-63
10.3 Scanning section .................................................................................................................................................................F-64
10.3.1 Cleaning of the scanning guide .................................................................................................................................. F-64
10.3.2 Cleaning of the reflective sensor section.................................................................................................................... F-65
11. Periodical maintenance procedure DF-704 ..........................................................................................................F-66
11.1 Take-up section ................................................................................................................................................................... F-66
11.1.1 Cleaning of the pick-up roller/feed roller..................................................................................................................... F-66
11.1.2 Cleaning of the separation roller................................................................................................................................. F-66
11.1.3 Replacing the paper feed assy................................................................................................................................... F-67
11.1.4 Replacing the pick-up roller/feed roller....................................................................................................................... F-67
11.1.5 Replacing the separation roller assy .......................................................................................................................... F-69
11.2 Transport section.................................................................................................................................................................F-70
11.2.1 Cleaning of the miscellaneous rolls............................................................................................................................ F-70
11.2.2 Cleaning of the miscellaneous rollers......................................................................................................................... F-71
11.3 Scanning section .................................................................................................................................................................F-73
11.3.1 Cleaning of the front side scanning guide .................................................................................................................. F-73
11.3.2 Cleaning of the reflective sensor section.................................................................................................................... F-73
12. Periodical maintenance procedure PC-110/PC-210 .............................................................................................F-75
12.1 Paper feed section............................................................................................................................................................... F-75
12.1.1 Replacing the tray 3 feed roller, tray 3 pick-up roller, tray 3 separation roller ............................................................ F-75
12.1.2 Replacing the tray 4 feed roller, tray 4 pick-up roller, tray 4 separation roller ............................................................ F-75
13. Periodical maintenance procedure PC-115/PC-215 .............................................................................................F-77
13.1 Paper feed section............................................................................................................................................................... F-77
13.1.1 Replacing the tray 3 feed roller, tray 3 pick-up roller, tray 3 separation roller ............................................................ F-77
13.1.2 Replacing the tray 4 feed roller, tray 4 pick-up roller, tray 4 separation roller ............................................................ F-77
14. Periodical maintenance procedure PC-410 ..........................................................................................................F-78
14.1 Paper feed section............................................................................................................................................................... F-78
14.1.1 Replacing the feed roller, pick-up roller, separation roller .......................................................................................... F-78
15. Periodical maintenance procedure PC-415 ..........................................................................................................F-79
15.1 Paper feed section............................................................................................................................................................... F-79
15.1.1 Replacing the feed roller, pick-up roller, separation roller .......................................................................................... F-79
16. Periodical maintenance procedure LU-207...........................................................................................................F-80
16.1 Paper feed section............................................................................................................................................................... F-80
16.1.1 Replacing the pick-up roller........................................................................................................................................ F-80
16.1.2 Replacing the feed roller............................................................................................................................................. F-80

ix
16.1.3 Replacing the separation roller................................................................................................................................... F-81
17. Periodical maintenance procedure LU-302...........................................................................................................F-83
17.1 Paper feed section............................................................................................................................................................... F-83
17.1.1 Replacing the pick-up roller........................................................................................................................................ F-83
17.1.2 Replacing the feed roller............................................................................................................................................. F-83
17.1.3 Replacing the separation roller................................................................................................................................... F-84
18. Periodical maintenance procedure FS-534/FS-534SD.........................................................................................F-85
18.1 Paper exit section ................................................................................................................................................................ F-85
18.1.1 Cleaning procedure for each rollers/each rolls........................................................................................................... F-85
18.1.2 Cleaning the paddles.................................................................................................................................................. F-85
18.1.3 Replacing the paddle units ......................................................................................................................................... F-85
18.1.4 Cleaning procedure for each rollers/each rolls........................................................................................................... F-86
18.1.5 Cleaning the upper paddle ......................................................................................................................................... F-87
18.1.6 Cleaning the lower paddle.......................................................................................................................................... F-88
18.1.7 Replacing the upper paddle assy ............................................................................................................................... F-88
18.1.8 Replacing the lower paddle unit ................................................................................................................................. F-89
19. Periodical maintenance procedure FS-533...........................................................................................................F-90
19.1 Paper exit section ................................................................................................................................................................ F-90
19.1.1 Cleaning procedure for each parts ............................................................................................................................. F-90
19.1.2 Cleaning the paper exit paddle................................................................................................................................... F-90
19.2 Alignment section ................................................................................................................................................................ F-90
19.2.1 Replacing the alignment roller assy F/R..................................................................................................................... F-90
20. Periodical maintenance procedure FS-537/FS-537SD.........................................................................................F-92
20.1 Paper exit section ................................................................................................................................................................ F-92
20.1.1 Cleaning procedure for each rollers/each rolls (FS-537SD/FS-537).......................................................................... F-92
20.1.2 Cleaning the paddles (FS-537SD/FS-537)................................................................................................................. F-93
20.1.3 Replacing the paddle (FS-537SD/FS-537)................................................................................................................. F-93
20.1.4 Cleaning the exit tray conveyance belt (FS-537SD)................................................................................................... F-94
20.1.5 Cleaning the upper paddle (FS-537SD) ..................................................................................................................... F-95
20.1.6 Cleaning the lower paddle (FS-537SD)...................................................................................................................... F-95
20.1.7 Replacing the upper paddle (FS-537SD) ................................................................................................................... F-96
20.1.8 Replacing the lower paddle (FS-537SD).................................................................................................................... F-97
20.2 Sensor section.....................................................................................................................................................................F-97
20.2.1 FNS entrance sensor (PS34) (FS-537SD/FS-537) .................................................................................................... F-97
20.2.2 FNS middle sensor (PS36) (FS-537SD/FS-537)........................................................................................................ F-98
20.2.3 Main tray exit sensor (PS37) (FS-537SD/FS-537) ..................................................................................................... F-99
21. Periodical maintenance procedure ZU-609 ........................................................................................................F-101
21.1 Roller section.....................................................................................................................................................................F-101
21.1.1 Cleaning of the Z fold roller (ZU-609)....................................................................................................................... F-101
22. Periodical maintenance procedure JS-602 .........................................................................................................F-102
22.1 Paper exit section .............................................................................................................................................................. F-102
22.1.1 Cleaning conveyance roller/paper exit roller (JS-602).............................................................................................. F-102
23. Periodical maintenance procedure PI-507..........................................................................................................F-103
23.1 Paper feed section............................................................................................................................................................. F-103
23.1.1 Replacing the pick-up roller/Lw / feed roller/Lw (PI-507).......................................................................................... F-103
23.1.2 Replacing separation roller/Lw / torque limiter/Lw (PI-507)...................................................................................... F-104
24. Periodical maintenance procedure FS-536/FS-536SD.......................................................................................F-106
24.1 Paper exit section .............................................................................................................................................................. F-106
24.1.1 Cleaning procedure for each rollers/each rolls (FS-536/FS-536SD)........................................................................ F-106
24.1.2 Cleaning the paddle (FS-536/FS-536SD)................................................................................................................. F-106
24.1.3 Replacing the paddle (FS-536/FS-536SD)............................................................................................................... F-107
24.1.4 Cleaning the upper paddle (FS-536SD) ................................................................................................................... F-108
24.1.5 Cleaning the lower paddle (FS-536SD).................................................................................................................... F-109
24.1.6 Replacing the upper paddle (FS-536SD) ................................................................................................................. F-109
24.1.7 Replacing the lower paddle (FS-536SD).................................................................................................................. F-110
24.2 Sensor section...................................................................................................................................................................F-111
24.2.1 FNS entrance sensor (PS4) (FS-536SD/FS-536) .................................................................................................... F-111
24.2.2 Main tray exit sensor (PS16) (FS-536SD/FS-536) ................................................................................................... F-111
G DISASSEMBLY/REASSEMBLY.................................................................................................... G-1
1. Disassembly/adjustment prohibited items ................................................................................................................G-1
1.1 Paint-locked screws................................................................................................................................................................ G-1
1.2 Red-painted screws ................................................................................................................................................................ G-1