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Sinoboom TB14J Plus User manual

TB14J Plus Operation Manual
Preface to TB14J Plus Operation Manual
TB14J Plus/TB460J Plus
Operation
Manual
Manual No: 505084100002
Manual Version: A
August 2023
Translated version
GTJZ
0608E (2132E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
长沙市宁乡高新技术产业园区金洲大道东
128 号
0731-87116111 hr@sinoboom . c om . cn ww w .sinoboom . c om . cn
Al w ays F or B e t t er A cc ess Solution s
我们一直在追求新的高 度
尺寸 :
210×285mm
20mm
20mm
产品说明书
PRODU C T MAN U AL
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates and lead, which are
known to the State of California to cause cancer and birth
defects or other reproductive harm. To minimize exposure
and avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your hands
frequently when servicing. For more information, go to:
www.P65warnings.ca.gov.
For disposal, please comply with local regulations.
All of the above are registered trademarks of Hunan Sinoboom
Intelligent Equipment Co., Ltd.
Contact us:
Website:www.sinoboom.com.cn/www.sinoboom.com
Sales Tel:+86 400-601-5828/0086-0731-87116222
Service Tel:+86 400-608-1289/0086-0731-87116333
E-mail:[email protected]/[email protected]
Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Postal code:410600
Copyright©Hunan Sinoboom Intelligent Equipment Co., Ltd.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
To Users
Thank you for choosing and using the machinery of Hunan Sinoboom In-
telligent Equipment Co., Ltd.
Use this machine only to transport tools to work locations and for
performing tasks on the work platform. Only authorized personnel who
have received appropriate MEWP training may operate this machine.
Before using the machine, carefully read and fully understand this manual
and strictly follow its relevant instructions. Different countries, regions, or
governments may have equipment operating regulations that conflict with
this manual. The stricter safety operating regulations should be followed.
Our company will not be liable for any adverse consequences arising from
the failure to operate and use the machine in accordance with this manual
or the relevant regulations.
This manual provides necessary safety precautions and operation
instructions for users. This manual covers the basic configuration
information of one or more models. Please refer to the information
applicable to your machine model. Treat this manual as an integral part of
the machine and keep it with the machine at all times This manual may
not be copied, distributed, sold, or altered without written permission from
Sinoboom.
Due to continuous improvement and upgrading of product design and
different product models covered, some charts and textual content in the
manual may be not applicable to your machine. Our company reserves
the right to revise the contents of this manual due to technological
improvements. Changes will be made without prior notice. Contact
Sinoboom to obtain the most current version of the manual.
Please go to www.sinoboom.com.cn to download your desired Operation
Manual, Maintenance Manual and Parts Manual.
If you have any questions, contact Hunan Sinoboom Intelligent Equip-
ment Co., Ltd.
Manual Revision History:
Manual
Ver-
sion:
DATE Description
AAugust 2023 Original issue
Applicable Models
The manual applies to the following models and serial numbers:
Model Metric Trade ID Imperial Trade ID Serial No.
TB14J Plus TB14J Plus TB460J Plus 0508400100 to present
Note:
•Check the machine model and serial number on the machine nameplate. The location of the name-
plate can be found in the Diagram of Decal Positions section of the Operation Manual.
•Product model numbers are indicated on the nameplates to distinguish products with different main
technical parameters.
•Product trade names (product commercial codes) are used for marketing purposes and machine
decals for the differentiation of products with different main technical parameters. Product trade
names are categorized as metric and imperial trade names: metric trade names are applicable to re-
gions/countries using the metric system or as specifically requested by customers; imperial trade
names are applicable to regions/countries using the imperial system or as specifically requested by
customers.
TB14J Plus Operation Manual 1©August 2023
1SAFETY WARNING SYMBOLS AND
SIGNS
The safety warning symbols used on the machine and in the manuals have the following meanings:
Safety warning symbol. This symbol is used to alert you to potential hazards.
Observe all safety instructions following a symbol to avoid possible injuries.
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates an imminently hazardous situation that, if not avoided, could result in death or serious injury.
Indicates an imminently hazardous situation that, if not avoided, could result in minor or moderate injury.
Note
Indicates information directly or indirectly related to personal safety, machine damage, or property loss.
© August 2023 2TB14J Plus Operation Manual
SAFETY WARNING SYMBOLS AND SIGNS
The safety signs used on the machine and in the manuals have the following meanings:
Refer to the
maintenance manual
Anchorage point only
for 1 person
Wind speed Chemical burns
hazard
Wedge the wheel
Refer to the operation
manual
Add lubricant Crushing hazard –
safety shoes required
Danger of hot, high-
pressure fluid spray
Wind
Noise level Burn Hazard Keep a safe distance
from high
temperatures
Pull out-ON
Press-OFF
Alarm sounding
Depress – ON
Release – OFF Hydraulic oil level low Hydraulic oil level high Temperature Replace with tires of
the same specification
Only trained
maintenance
personnel can check
the compartment
Electrocution hazard
on platform
Electrocution hazard
on the ground and
platform
Tipping hazard –
avoid uneven ground
Tipping hazard –
avoid uneven ground
Tipping hazard –
never use machine in
strong, gusty winds
Tipping hazard –
never use machine in
strong, gusty winds
Tipping hazard –
never push or pull
objects outside the
platform
Tipping hazard –
never suspend objects
from the platform
Tipping hazard –
never place ladders
and scaffolding on the
platform
SAFETY WARNING SYMBOLS AND SIGNS
TB14J Plus Operation Manual 3©August 2023
Collision hazard –
keep the platform
clear of obstacles
below when lowering
the platform
Collision hazard –
keep head clear of
overhead obstacles
when raising platform
Crushing hazard –
keep hands clear from
overhead obstacles
when raising platform
Fall hazard – never
climb on platform
guardrails
Fall hazard – never
climb on the boom
Keep clear from the
rotating platform
Engine preheating
explosion hazard
Never use ether or
other starting
additives for machines
equipped with a glow
plug
Fuel explosion hazard Wear protective
clothing and safety
goggles
Only qualified
maintenance
personnel may
perform maintenance
work
Lateral force Electrocution hazard Battery explosion
hazard
No smoking or open
flames/sparks
No smoking or open
flames/sparks
Lifting point Lashing point Tire ground pressure Hydraulic oil filler
Platform load capacity Do not use damaged
power cords
Tool or weight Fast/high speed Slow/low speed
Horn
© August 2023 4TB14J Plus Operation Manual
This Page Intentionally Left Blank
SAFETY WARNING SYMBOLS AND SIGNS
TB14J Plus Operation Manual 5©August 2023
2IMPORTANT SAFETY RULES
2.1 GENERAL
This chapter briefly describes the precautions that must
be followed for safe and proper operation and mainte-
nance of this machine. To ensure safe use and proper
operation of the machine, the operator must perform
routine maintenance on the machine in accordance with
the Operation Manual and Maintenance Manual. In ad-
dition, the machine must be regularly maintained and
serviced by a qualified service technician according to
the instructions provided in the Maintenance Manual.
Familiarize yourself with the local regulations concern-
ing Mobile Elevated Work Platforms (MEWPs) and re-
lated operations. The rules for equipment operation
from different countries, regions, or governments may
conflict with this manual, so the stricter safety operation
rules should be followed. If you have any questions
about safety, training, inspection, maintenance, pur-
poses and operation of the machine, please contact
Hunan Sinoboom Intelligent Equipment Co., Ltd.
Sinoboom cannot foresee all the potential hazards re-
lated to this machine, so all parties involved should
place high importance on safety issues.
Failure to follow the operating instructions and
safety rules in this manual may result in machine
damage, property loss, or personal injury.
2.2 PREPARING FOR OPERATION
Operator’s Training and Knowledge
Requirements
Before operating this machine, read, understand, and
comply with all applicable regulations and requirements
of employers, local authorities, and the government re-
lated to equipment use.
Before operating this machine, you should read and fully
understand this manual, undergo professional training
based on this Operation Manual, and only operate this
machine independently after acquiring the qualification
for proficient operation. The training content should in-
clude, but not be limited to, the following topics:
•Warnings, operating instructions, and the Operation
Manual on the machine.
•Pre-start test
•Factors affecting the stability of the machine
•Common hazards and how to avoid them
•Workplace Inspection
•Functions and related knowledge of all controls, in-
cluding emergency controls
•Use of personal protective equipment appropriate to
the work task, workplace, and environment
•Safe operation
•Transport
•How to prevent unauthorized use
Workplace Inspection
Before and during the operation of the machine, users
must pay attention to the hazards and take preventive
measures to avoid hazards in the work area. Without
the written permission of Hunan Sinoboom Intelligent
Equipment Co., Ltd., this machine shall not be used in
the following areas or conditions:
•Steep slopes or caves
•Ground with protrusions, obstacles, or debris
•Insecure or slippery surfaces
•Surfaces not sufficient to support the machine (ma-
chine weight +platformWeight)
•Trucks, trailers, rail cars, ships, or other equipment
•Dangerous locations
•Places with overhead electric wires, cranes, or other
potential obstacles
•In gusty and/or strong wind conditions, or lightning
•Unauthorized persons
•Other areas where unsafe conditions may occur
Machine Inspection
Make sure to complete all checks in strict accordance
with the steps in the Pre-operation Test section of this
manual before operating the machine:
•Pre-start test : Ensure that no components are
loose/loosening, missing or altered. Components
must be securely fixed, without visible damage, leak-
age, or excessive wear, etc., all parts must be in their
original locations and operating position; make sure
that all fluid levels, battery level, etc. are appropriate;
ensure that maintenance work has been completed
© August 2023 6TB14J Plus Operation Manual
IMPORTANT SAFETY RULES
in accordance with the requirements specified in the
Maintenance Manual.
•Decals inspection : Ensure that no decals and
nameplates are missing and/or damaged; decals
must be clearly visible.
•Functional test : Make sure that all functions of the
machine are working properly.
It is forbidden to alter or modify the machine
without the written permission of Hunan
Sinoboom Intelligent Equipment Co., Ltd.
2.3 OPERATION SAFETY
IMPORTANT SAFETY RULES
TB14J Plus Operation Manual 7©August 2023
General
• This machine shall only be used
to transport tools to work loca-
tions and for performing tasks on
the work platform, and should not
be used for other purposes.
• Operators should use personal
fall protection equipment (PFPE)
while operating the machine. If
workplace or other rules require
the use of PFPE by persons on
the platform, the PFPE should be
inspected and used in accordance
with the PFPE manufacturer’s in-
structions and applicable govern-
ment requirements.
• The operator must devote their
full attention to their work during
the operation of the machine. The
use of mobile phones, wireless
communication devices, etc. may
distract the operator and affect
the safe operation of the machine,
so the operator should completely
stop the machine before using
such devices.
• Remove all rings, watches and
other accessories before operat-
ing the machine, do not wear
loose clothing, and do not let long
hair hang loosely.
• Individuals who have consumed
alcohol or taken medication, who
are overly fatigued or mentally
distressed, who suffer from health
conditions such as heart disease,
high blood pressure, epilepsy,
etc., individuals with a fear of
heights or who feel unwell are pro-
hibited from operating the
machine.
• Do not operate a damaged or mal-
functioning machine. In case of
any failure, stop the machine im-
mediately, label the machine ap-
propriately, and contact the
manufacturer or relevant
department.
• Never disassemble, modify or ret-
rofit the machine or its parts.
• Never disable any safety devices
of the machine.
• Never place objects on the plat-
form guardrails.
• Never push the control switch or
joystick forcefully through the
neutral position directly into the
opposite direction. Before push-
ing the switch to the next function
position, move it back to the neu-
tral position and stop, and then
move it with slow and uniform
force to perform the next function.
• Except in case of emergency, it is
forbidden to perform operations
from the ground if any person is
still on the platform.
• When there are two or more peo-
ple on the platform, all operation
of the machine must be con-
ducted by the operator.
• Always operate the machine in
well-ventilated conditions to avoid
carbon monoxide or nitrogen ox-
ide poisoning.
• Before leaving the machine, the
platform should be completely
lowered and all power should be
shut off.
© August 2023 8TB14J Plus Operation Manual
IMPORTANT SAFETY RULES
Electrocution Hazard
• This machine is not insulated and
not equipped with electrocution
protection function.
• Do not use this machine during
thunderstorms or heavy rain.
Should you encounter thunder-
storms or heavy rain while operat-
ing the machine, immediately
lower the platform completely in a
safe and stable position, and dis-
connect all power sources so as
to avoid personal injury or ma-
chine damage.
• Comply with the national or re-
gional provisions covering mini-
mum safe distance from live
conductors. In absence of such
provisions, comply with the speci-
fications in the table below to
keep a minimum safe distance
from power lines, electrical equip-
ment or any live (bare or insu-
lated) components. The minimum
safe distance must take into ac-
count factors such as machine
movement and the swinging or
sagging of power lines.
• If an insulating partition rated for
the voltage of the power lines is
installed, the minimum safe dis-
tance can be reduced. Such parti-
tions cannot be part of the
machine or fixed on the machine.
The reduction in the minimum
safe distance due to insulating
partitions must comply with the
relevant national or local
regulations.
• Do not use the machine as a
ground wire during welding and
polishing operations.
Table 2-1 Minimum Safe Distance
Voltage
(Phase to Phase, kV) Minimum Safe Distance
0-50 3.05 m (10 ft)
50-200 4.60 m (15 ft)
200-350 6.10 m (20 ft)
350-500 7.62 m (25 ft)
Table 2-1 Minimum Safe Distance (Continued)
Voltage
(Phase to Phase, kV) Minimum Safe Distance
500 -750 10.67 m (35 ft)
750 -1000 13.725 m (45 ft)
Do not operate the machine or transport
personnel with the machine within access-
restricted areas with live electrical equipment.
Tripping and Fall Hazards
• Before operating the machine,
make sure that the platform
guardrails are properly installed
and that the platform gates are
closed and properly secured.
• Operators on the platform must
wear the safety belt properly and
secure the safety belt to the speci-
fied anchorage point with the
hook. Each anchorage point shall
only be used by one person.
• Exercise extreme caution when
entering and exiting the platform.
Use only the platform gate for ac-
cess and never use the boom for
entry or exit. Before entering and
exiting the platform, make sure
the platform is fully lowered.
When entering and exiting the
platform, face the platform and
maintain “three-points of contact”
with the machine with both hands
and one foot or both feet and one
hand.
• Both feet must be securely placed
on the platform floor at all times. It
is forbidden to sit, stand or climb
on the platform guardrails.
• Never use ladders, boxes, steps,
boards, or similar items on the
platform to extend your reach.
• Do not allow oil, sludge or other
slippery substances to remain on
work shoes and platform floor.
• Keep the platform floor
unobstructed.
IMPORTANT SAFETY RULES
TB14J Plus Operation Manual 9©August 2023
Tipping Hazard
• Before driving onto any ground,
bridge, truck, or other surface,
check to ensure that these surfa-
ces can support the total weight
of the machine (machine weight +
platform load). Do not drive on
surfaces or edges that are not
supported or insufficiently
supported.
• Operators must familiarize them-
selves with the ground conditions
of the work area before commenc-
ing work.
• Do not operate the machine on
moving surfaces or vehicles.
• The total weight of personnel, de-
vices and materials on the plat-
form shall not exceed the
platform’s rated load capacity,
and all loads shall be kept within
the specified range of the
platform.
• On the slopes the machine may
only be driven at low speed.
• The machine must not be driven
on slopes, steps or arched surfa-
ces that exceed the maximum gra-
deability of the machine.
• Do not use the tilt alarm as a hori-
zontal indicator. The tilt alarm on
the platform will only sound when
the machine is severely tilted.
• If the tilt alarm sounds when the
machine drives up a slope, lower
the boom as per the following in-
structions and move the machine
to firm and level ground. Make
sure not to rotate the boom while
lowering it.
1. Lower the main boom;
2. Retract the telescopic boom.
• If the tilt alarm sounds when the
machine drives down a slope, low-
er the boom as per the following
instructions and move the ma-
chine to firm and level ground.
Make sure not to rotate the boom
while lowering it.
1. Retract the telescopic boom;
2. Lower the main boom.
• Do not drive the machine on un-
even or soft surfaces or slopes
that exceed the maximum grade-
ability of the machine or under
other hazardous conditions with
the platform raised.
• The boom must only be raised or
extended when the machine is on
solid, level ground.
• When the machine is traveling on
uneven ground, or on other rough
surfaces such as gravel, or near
holes, steep slopes, etc., maintain
a distance of at least 0.6 m (2 ft)
from potential hazards, and re-
duce the speed.
• Do not push or pull any objects
located outside the platform.
• Never push or pull other equip-
ment or objects using the platform
or the boom.
• Do not place or attach any sus-
pended load on or to any part of
the machine.
• Do not place any load outside the
perimeter of the platform.
• Using the machine as a hoist or
crane is strictly prohibited.
• Never attach the machine or any
part of it to any adjacent object.
• When one or more tires are off
the ground, first evacuate all per-
sonnel, then use a crane, hoist,
forklift, or other suitable equip-
ment to stabilize the equipment.
• Without written authorization of
the manufacturer, it is forbidden
to modify, remove or install any
parts, including counterweights,
which may affect the safety and
stability of the machine.
• Do not replace critical parts that
affect the stability of the machine
with parts of different weight or
specifications. For example, bat-
teries not only provide power, but
also serve as counterweight,
© August 2023 10 TB14J Plus Operation Manual
IMPORTANT SAFETY RULES
which is crucial for maintaining
the stability of the machine.
• Do not operate the machine in
wind speeds exceeding 12.5 m/s
(28 mph). Please check the Beau-
fort wind force scale in the table
below. Factors that affect wind
speed include: height of the plat-
form, surrounding terrain, and lo-
cal weather conditions, such as
wind speed at height, which may
be much higher than at ground
level.
• Wind speeds can change at any
time. Always consider the
impending weather conditions,
the time needed to lower the plat-
form, and methods to monitor cur-
rent and potential wind
conditions.
• When operating the machine out-
doors, do not carry items with a
large surface area on the platform,
do not cover the surface of the
platform or load, and never use
additional items that increase the
surface area of the platform or
load. Adding such additional
items will increase the area of the
machine exposed to wind. In-
creasing the windward area will
lead to reduced machine stability.
Table 2-2
BEAUFORT
SCALE
WIND SPEED DESCRIP-
TION AMBIENT CONDITIONS
METERS/
SECOND
MILES/
HOUR
0 0~0.2 0~0.5 Calm Calm. Smoke rises vertically.
1 0.3~1.5 1~3Light breeze Direction of wind shown by smoke drift.
2 1.6~3.3 4~7Light breeze Wind felt on exposed skin. Leaves rustle.
3 3.4~5.4 8~12 Gentle
breeze Leaves and smaller twigs in constant motion.
4 5.5~7.9 13~18 Moderate
breeze
Dust and loose paper rise. Leaves and smaller
twigs in constant motion.
58.0~10.7 19~24 Fresh breeze Smaller trees sway.
6 10.8~13.8 25~31 Strong
breeze
Large branches in motion. Flags fly nearly
horizontally. Umbrella use becomes difficult.
7 13.9~17.1 32~38
Near gale/
moderate
gale
Whole trees in motion. Effort required to walk
against the wind.
8 17.2~20.7 39~46 Fresh gale Twigs break from trees. Cars veer on road.
9 20.8~24.4 47~54 Strong gale Light structure damage.
If the wind speed exceeds 12.5 m/s (28 mph) after the platform has been raised, the platform should be
retracted immediately, then all power sources should be disconnected, and the machine should be
stopped.
IMPORTANT SAFETY RULES
TB14J Plus Operation Manual 11 ©August 2023
Collision and Crushing Hazards
• All operators and other personnel
in the work area must wear ap-
proved safety helmets.
• Keep all parts of the body within
the platform guardrails during
operation.
• Care should be taken at all times
to avoid contact with stationary
(built-up structures etc.) or mov-
ing objects (vehicles, cranes etc.)
to prevent obstacles from hitting
or interfering with control compo-
nents or personnel on the
platform.
• During operation, make sure to
check clearance and obstacles
above, around and below the
platform.
• Be aware of the field of vision and
potential blind spots when mov-
ing or operating the machine. Ob-
servers should be arranged when
the field of vision is obstructed.
• When moving the machine, if the
working platform is approximately
2 m (6.6 ft) away from an obstacle,
use the boom or platform func-
tions to approach the obstacle, do
not use the machine's travel
function.
• During operation, non-operators
must maintain a distance of at
least 1.8 m (6 ft) from the machine.
• When the machine is operating at
height, warn other personnel not
to work, stand or walk under the
elevated boom or platform. If nec-
essary, the work area should be
cordoned off on the ground with
suitable means.
• Make sure there are no persons
and/or obstacles below the plat-
form before lowering the platform.
• Do not place hands, arms, or oth-
er body parts near areas where
they may be crushed.
• Do not work under the platform or
boom if the boom is not secured
with appropriate lifting/supporting
equipment.
• Ensure that operators of other
equipment in the vicinity working
at height and on the ground are
aware that this MEWP is in
operation.
• Limit travel speed based on
ground conditions, congestion,
ground slope, position of person-
nel, and other factors.
• Determine the braking distance at
all travel speeds. When traveling
at high speed reduce the travel
speed before stopping.
• Do not use the high speed setting
when traveling in areas with lim-
ited or enclosed spaces or when
reversing.
• Before releasing the brake, the
machine must be placed on a hori-
zontal surface or secured.
© August 2023 12 TB14J Plus Operation Manual
IMPORTANT SAFETY RULES
2.4 TOWING, HAULING AND LIFT-
ING SAFETY
• Except in case of emergency sit-
uations, machine malfunction,
power loss or loading/unloading,
it is strictly prohibited to tow or
drag the machine.
• When towing or dragging the ma-
chine, comply with local policies
and road traffic regulations.
• Before towing, hauling or lifting
the machine, make sure that the
boom is stowed, that the turntable
is locked (or if equipped with turn-
table slewing pin, that the turnta-
ble slewing pin is locked), that
there are no loose or unsecured
parts on the machine, and that
there are no tools left on the
platform.
• Only the lifting points/rigging
lashing points on the chassis may
be used to tow, haul or lift the ma-
chine. Ensure that the machine
lifting points/rope lashing points
and their attached structures are
intact and that the belt or rope to
be used has sufficient load
strength.
• When towing, hauling or lifting
the machine, no persons are al-
lowed on the platform.
• Before loading/unloading the ma-
chine, ensure that the transport
vehicle is parked on level ground,
that the loading surface of the
transport vehicle has sufficient
capacity/strength to support the
machine, and that the slope of the
ramp used for driving the machine
onto the vehicle does not exceed
the maximum gradeability of the
machine.
• When loading/unloading the ma-
chine, the transport vehicle must
be secured to prevent it from
moving.
• The wheels should be locked
after the machine is loaded to pre-
vent it from moving.
• The machine may only be lifted
from a specific position with a
forklift or crane with sufficient lift-
ing capacity. Care should be taken
to prevent the machine from col-
liding with surrounding objects.
For towing and dragging procedures, refer to the Emer-
gency Towing section of this manual. For transport and
lifting procedures, please refer to the Transport and
Lifting section of this manual.

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